Attachment 2 - WYACONDA (WLR 75C) DD FQ4 WAB 21R0.pdf

PDF 1 MB Posted May 13, 2021

Attached to: Dry Dock (DD): USCGC WYACONDA FY21 Repairs
Solicitation number: 70Z085-21-Q-P3086200
Issued by: Department of Homeland Security US Coast Guard

About this file

Written by GovTribe AI · Dec 28, 2023

This is a request for quotation (RFQ) from the U.S. Coast Guard for dry dock repairs of the USCGC WYACONDA, a 75-foot inland river buoy tender. The performance period is from August 10, 2021 through October 19, 2021, to be performed at the contractor's proposed dry dock facility. The solicitation is set aside for small businesses with a NAICS code of 336611 and 1,250 employee size standard. Quotes are due by the response date and must include pricing for line items in the attached schedule, past performance documentation, applicable small business certifications, welding certifications, proof of insurance, and technical representative certifications. The contract type will be firm fixed price awarded under FAR Part 12 for commercial items and FAR Subpart 13.5 for simplified procedures.

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Other files

File	Type	Posted
A00001.pdf	PDF	Jun 25, 2021
Attachment 4 - Request for Clarification Form -1.pdf	PDF	May 19, 2021
Attachment 4 - Request for Clarification Form.pdf	PDF	May 13, 2021
Attachment 5 - USCG Ombudsman Notice.pdf	PDF	May 13, 2021
Attachment 6 - JA WYACONDA DD FY21.pdf	PDF	May 13, 2021
Attachment 3 - Past Performance Information Form.pdf	PDF	May 13, 2021
Attachment 1 - WYACONDA DD.xls	XLS spreadsheet	May 13, 2021
USCGC Wyaconda DD FY21 Solicitation.pdf	PDF	May 13, 2021

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USCGC WYACONDA (WLR 75403)

USCG 130 BARGE (13069)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2021

Developed By: CWO2 Robert Ozment

(REV-0, 29 January 2021)

USCGC WYACONDA (WLR-75C) DRYDOCK AVAILABILITY FY2021

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics - Tender .............................................................................................................. xii Principal Characteristics - Barge ................................................................................................................ xvi General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect - Tender WORK ITEM 2: Hull Plating, U/W Body, Ultrasonic Testing - Tender WORK ITEM 3: Hull Plating, Freeboard, Ultrasonic Testing - Tender WORK ITEM 4: U/W Body, Preserve (100%) - Tender WORK ITEM 5: Hull Plating Freeboard, Preserve, 100 Percent - Tender WORK ITEM 6: Hull and Structural Plating, ½” or 5/16” Steel Plate, Renew WORK ITEM 7: Voids, Non-Accessible, Leak Test - Tender WORK ITEM 8: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 9: Tanks, MP Fuel Service, Clean and Inspect - Tender WORK ITEM 10: Tanks, Potable Water, Clean and Inspect - Tender WORK ITEM 11: Tanks, Ballast, Clean and Inspect - Tender WORK ITEM 12: Voids, Accessible, Clean and Inspect WORK ITEM 13: Propulsion Shafting, Straighten WORK ITEM 14: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 15: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 16: Propulsion Shaft Bearings (External), Renew WORK ITEM 17: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 18: Propeller, Perform Minor Repairs and Reconditioning WORK ITEM 19: Propellers, Remove, Inspect, and Reinstall WORK ITEM 20: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 21: Fathometer Transducer, Renew – Tender WORK ITEM 22: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 23: Sea Strainers, All Sizes, Renew WORK ITEM 24: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 25: Rudders, Preserve, 100 Percent WORK ITEM 26: Spuds, Overhaul - Tender WORK ITEM 27: Spud Wells, Preserve - Tender WORK ITEM 28: Spud Wells, Inspect - Tender WORK ITEM 29: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 30: Grey Water Piping, Clean And Flush WORK ITEM 31: Sewage Piping, Clean And Flush WORK ITEM 32: Tanks (Sewage Holding), Preserve “100%” - Tender WORK ITEM 33: Accessible Voids, Preserve, 100 Percent - Tender WORK ITEM 34: Tanks, Ballast, Preserve, 100 Percent - Tender WORK ITEM 35: Tanks, Fuel, Preserve, 100 Percent - Tender WORK ITEM 36: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 37: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) - Tender WORK ITEM 38: Cathodic Protection, Magnesium Anodes, Renew, - Tender WORK ITEM 39: Drydock - Tender WORK ITEM 40: Temporary Services, Provide - Tender WORK ITEM 41: Sea Trial Performance, Support, Provide iii (Rev-0)

WORK ITEM 42: Hull Plating, U/W Body, Inspect - Barge WORK ITEM 43: Hull Plating, U/W Body, Ultrasonic Testing - Barge WORK ITEM 44: Hull Plating, Freeboard, Ultrasonic Testing - Barge WORK ITEM 45: U/W Body, Preserve (100%) - Barge WORK ITEM 46: Hull Plating Freeboard, Preserve, 100 Percent - Barge WORK ITEM 47: Hull and Structural Plating, ½” or 5’16”Steel Plate, Renew WORK ITEM 48: Appendages, U/W, Leak Test - Barge WORK ITEM 49: Appendages, U/W, Internal, Preserve - Barge WORK ITEM 50: Voids (Accessible, Weather Deck Exposed), Inspect - Barge WORK ITEM 51: Voids, Non-Accessible, Leak Test - Barge WORK ITEM 52: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 53: Tanks, MP Fuel Service, Clean and Inspect - Barge WORK ITEM 54: Tanks, Potable Water, Clean and Inspect - Barge WORK ITEM 55: Tanks, Ballast, Clean and Inspect - Barge WORK ITEM 56: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 57: Fathometer Transducer, Renew – Barge WORK ITEM 58: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 59: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 60: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge WORK ITEM 61: Spuds, Overhaul - Barge WORK ITEM 62: Spud Wells, Preserve - Barge WORK ITEM 63: Spud Wells, Inspect - Barge WORK ITEM 64: Tanks, Ballast, Preserve, 100 Percent - Barge WORK ITEM 65: Tanks, Fuel, Preserve, 100 Percent - Barge WORK ITEM 66: Tanks, Potable Water Preserve, 100 Percent - Barge WORK ITEM 67: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 68: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 69: Drydock - Barge WORK ITEM 70: Boat Davit Winch, Shrink Wrap WORK ITEM 71: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 72: Lead Dust, Clean WORK ITEM 73: Lead-Based Paint and Asbestos-Containing Material, Perform Partial Abatement WORK ITEM 74: Watertight Door (Internal, DC Deck and Below), Renew WORK ITEM 75: Watertight Hatch, Renew WORK ITEM 76: Bumper Repair Barge WORK ITEM 77: Windows Renew WORK ITEM 78: Deck Covering (Interior Wet/Dry) Renew WORK ITEM 79: Aft Steering Watertight Hatch, Renew……………………………………………….261 WORK ITEM 80: Anti-Ventilation Underwater Hull Strakes, Installation……………………………...266 iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 130 CGB71-77-530-1

Coast Guard Drawing 75C WAGL 4803-021, Rev1, Fire Piping (75402-05)

Coast Guard Drawing 75C WAGL 3802-22, Rev -, Heat & A/C Piping

Coast Guard Drawing 75E WLR 114-001, Rev -, Anti-Ventilation Strake Installation and Details

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

Coast Guard Drawing 130 CGB 111-002, Rev 9, Hull Details, Side Shell Plating and Framing

Coast Guard Drawing 130 CGB 530-002, Rev 3, Cooling Water Piping Schematic

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

Coast Guard Drawing 130 CGB 71-77-111-002, Rev-, Hull Details Side Shell Plating & Framing

Coast Guard Drawing 130 CGB67 111-001, Rev 9, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB68 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB69 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB69 123-001, Rev 2, Spud Well Bhds & Spud Details

Coast Guard Drawing 130 CGB70 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB71-77 085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB71-77 085-005, Rev -, Body Plan

Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form

Coast Guard Drawing 130 CGB71-77 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan vi (Rev-0)

Coast Guard Drawing 130 CGB74-77 111-001, Rev A, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130-CGB-085-001, Rev 1, CGB-13069, General Arrangement - Main Deck Plan

Coast Guard Drawing 130-CGB-085-002, CGB-13069, Compartment & Access – Plan @ Hold, Mn. Dk.

& Dk. Hse, Coast Guard Drawing 130-CGB67 111-2, Rev -, Side Shell Plating Modification

Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details

Coast Guard Drawing 130-CGB69 085-001, Rev 1, General Arrangement Main Deck Plan

Coast Guard Drawing 130-CGB69 111-3, Rev -, Side Shell Plating Modification (CGB 69 and 70)

Coast Guard Drawing 130-CGB69 184-001, Rev 1, Nav Light Fdn & Boat Bumper Arr & Dets

Coast Guard Drawing 130-CGB71-77 540-2, Rev-, Fuel Oil Piping Schematic, Arrgt Plan, Hold, Arrgt Sections & List of Material

Coast Guard Drawing 130-CGB71-77 111-3, Rev -, Side Shell Plating Modification

Coast Guard Drawing 75 WAGL 0700-004, Rev A, Docking Plan

Coast Guard Drawing 75 WAGL 2901-004, Rev -, Curves of Form

Coast Guard Drawing 75 WAGL 633-001, Rev -, Cathodic Protection

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 103-024, Rev 4, Inboard Profile & Hold Arrgt (75401-75405)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1101-003, Rev C, New Grid Cooler Pocket P/S to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 1101-1, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22

Coast Guard Drawing 75C WAGL 1103-025, Rev -, Hull Framing Plan

Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28

Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L – Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17

Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401)

Coast Guard Drawing 75C WAGL 2200-013, Rev F, Rudder Post Installation for Jastram S2-16-2-35 Steering System

Coast Guard Drawing 75C WAGL 2200-013, Rev F, RUDDER POST INSTALLATION FOR

JASTRUM S2-16-2-35 STEERING SYSTEM

Coast Guard Drawing 75C WAGL 2200-023, Rev 1, Backing Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2602-21, Rev 2, Spud Derrick & Spud (75402-75405)

Coast Guard Drawing 75C WAGL 2602-24, Rev 1, Towing Knees and Spudwell (75402-04)

Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 75C WAGL 4103-006, Rev H, Jacket Water Piping Mods to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 4301-006, Rev F, Shafting Installation to Suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4301-022, Rev-, Strn Strt Shft Lg Strn Tub Bhd Stuf Bx (75402-05)

Coast Guard Drawing 75C WAGL 4301-024, Rev-, Prop Shaft Dets (75402-05) vii (Rev-0)

Coast Guard Drawing 75C WAGL 700-025, Rev-, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C-WAGL 4301-6, Rev F, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75C-WAGL 4301-6, Rev G, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75C-WAGL 2200-022, Rev-, Steerng Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C-WAGL 2200-11, Rev C, Steering System Arrgement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-12, Rev D, Flanking Steering System Arrangement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-13, Rev F, Rudder Post Installation for Jastrum S2-16-2-35 Steering System

Coast Guard Drawing 75C-WAGL-1103-8, Rev 2, Transverse Frames #35 to #40

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast Guard Drawing FL 1204-3, Rev A, Welded Padeyes & Links

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Drawing75C WAGL 103-23, Rev 4, Gen Design Plns & Outbd Profile (75401-05)

Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse

Coast Guard Technical Publication (TP) 3494, 2013, Shaft Seal - Type FSE

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock Seal Type EL

Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures viii (Rev-0)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2007, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

APM: If work is being done in DD, no cofferdam is needed; delete cofferdam protective measures paragraph 3.1.3 and above NAVSEA ref. Above NAVSEA ref is accessible on-line

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic Sheeting

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates ix (Rev-0)

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2020 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL PRF-16173E INT AMD 1, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24647, Jan 2020, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)

MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting

MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets x (Rev-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 20012, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

14 N Wartsila FSE H74537-

02 Major Overhaul Kit

(WLP001365-001)

NSN: 01-560-3274 2 ea. 7,680.00

19 Y **Propeller, LH NSN: 2010-01-534-9089 1 ea. 13,000.00 19 Y **Propeller, RH NSN: 2010-01-534-9095 1 ea. 13,000.00 21 N ***Fathometer

Transducer, Shallow Water, 50-200 kHz Furuno 520‐BLD

NSN: 5845-01-521-8278 1 ea. 343.63

24 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 28,675.25 24 Y **Rudder - Flanking NSN: 2040-01-531-4393 2 ea. 37,850.50 24 N **Upper Rudder bearing (SKF PN

23222CC/W33)

NSN: 3110-01-F11-2241 4 ea. 547.88

24 N Rudder EL Seal, Major Overhaul Kit (WLP-

001427001)

NSN: 5330-01-646-5935 4 ea. 4,000.00

39 Y *Transducer Cover Plate

N/A 1 ea. 50.00

57 N ***Fathometer Transducer, Shallow Water, 50-200 kHz Furuno 520‐BLD

NSN: 5845-01-521-8278 1 ea. 343.63

69 Y *Transducer Cover Plate

N/A 4 ea. 50.00

74 N 26â € x 57â€ Watertight Door, Steel, 8-Dog, LH Swing (including associated coaming

NSN: XXXX-YY-XXXX

PN: 650XXXX

1 ea.

75 N 36 IN x 72 IN Watertight Hatch, Steel, NSN: 1 ea.

77 N CORNELL-CARR Type CC-1001-A style aluminum sliding window 28 INCH x 38 INCH

Frame

PN: CC-1001-A 7 ea. $2,400.00

79 N 30 IN X 36 IN Flush Watertight Hatch Steel

NSN: 1 ea. $8,500.00 xii (Rev-0)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating, U/W Body, Ultrasonic Testing - Tender

3 Hull Plating, Freeboard, Ultrasonic Testing - Tender

4 U/W Body, Preserve (100%) - Tender

5 Hull Plating Freeboard, Preserve, 100 Percent - Tender

6 Hull and Structural Plating, _____ Steel Plate, Renew

7 Voids, Non-Accessible, Leak Test - Tender

8 Voids, Non-Accessible, Internal Surfaces, Preserve

9 Tanks, MP Fuel Service, Clean and Inspect - Tender

10 Tanks, Potable Water, Clean and Inspect - Tender

11 Tanks, Ballast, Clean and Inspect - Tender

12 Voids, Accessible, Clean and Inspect

13 Propulsion Shafting, Straighten

14 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew

15 Propulsion Shafting, Remove, Inspect, and Reinstall

17 Stern Tube Interior Surfaces, Preserve, 100 Percent

20 Keel Coolers, Clean, Inspect and Hydro

22 Sea Valves and Waster Pieces, Overhaul Or Renew

23 Sea Strainers, All Sizes, Renew

24 Rudder Assembly, Remove, Inspect And Reinstall xiii (Rev-0)

29 Sewage Holding Tanks, Clean and Inspect - Tender

30 Grey Water Piping, Clean And Flush

31 Sewage Piping, Clean And Flush

33 Accessible Voids, Preserve, 100 Percent - Tender

34 Tanks, Ballast, Preserve, 100 Percent - Tender

35 Tanks, Fuel, Preserve, 100 Percent - Tender

36 Tanks, Potable Water Preserve, 100 Percent - Tender

38 Cathodic Protection, Magnesium Anodes, Renew, - Tender

39 Drydock - Tender

40 Temporary Services, Provide - Tender

41 Sea Trial Performance, Support, Provide

43 Hull Plating, U/W Body, Ultrasonic Testing - Barge

44 Hull Plating, Freeboard, Ultrasonic Testing - Barge

45 U/W Body, Preserve (100%) - Barge

46 Hull Plating Freeboard, Preserve, 100 Percent - Barge

47 Hull and Structural Plating, _____ Steel Plate, Renew

48 Appendages, U/W, Leak Test - Barge

49 Appendages, U/W, Internal, Preserve - Barge

50 Voids (Accessible, Weather Deck Exposed), Inspect - Barge

51 Voids, Non-Accessible, Leak Test - Barge

52 Voids, Non-Accessible, Internal Surfaces, Preserve

53 Tanks, MP Fuel Service, Clean and Inspect - Barge

54 Tanks, Potable Water, Clean and Inspect - Barge

55 Tanks, Ballast, Clean and Inspect - Barge

56 Keel Coolers, Clean, Inspect and Hydro

58 Sea Valves and Waster Pieces, Overhaul Or Renew xiv (Rev-0)

59 Sea Strainers, Duplex, All Sizes, Overhaul

64 Tanks, Ballast, Preserve, 100 Percent - Barge

65 Tanks, Fuel, Preserve, 100 Percent - Barge

66 Tanks, Potable Water Preserve, 100 Percent - Barge

69 Drydock - Barge

70 Boat Davit Winch, Shrink Wrap

71 Buoy and Cargo Handling Crane, Shrink Wrap

72 Lead Dust, Clean

73 Lead-Based Paint and Asbestos-Containing Material, Perform Partial Abatement xv (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

75’ WLR (C-CLASS: CGC WYACONDA), INLAND RIVER BUOY TENDER

PHYSICAL

Length overall 75' 5-1/2" Depth 7' 8-1/2" Maximum beam 22' 5" Height of highest projection N/A Full load draft 4' 2" Full load displacement 136.1 short tons Shore tie voltage requirements 480V/200amp Frame spacing 1' 6"

MACHINERY

Number of propellers 2 Number of blades 4 Diameter of propeller 47” Pitch 43” fixed

RPM 410

xvi (Rev-0)

PRINCIPAL CHARACTERISTICS - BARGE

130' CGB, BARGE

PHYSICAL

Length overall 130' 0" Depth 7' 6" Maximum beam 30' 0" Frame spacing 15" - 30" Full load draft 4’ 3" (LCF Draft) Full load displacement 240.76 Long Tons SW

1 (Rev-0)

00000_0121_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3 (Rev-0)

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here