Attachment 2 - Statement of Work - Specification.pdf

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Watertight Closure (WTC) Preservation and Repair IDIQ FY25
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70Z08025RMECP0001
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This document is a U.S. Coast Guard specification for watertight fixture preservation and repair for fleet cutters in fiscal year 2025. The specification consists of two primary work items: Work Item 1 requires preserving steel watertight fixtures (doors, hatches, scuttles) using a specific surface preparation and coating process, involving SSPC-SP 10/NACE NO. 2 surface preparation and a single full coat of MIL-PRF-23236 Type VIIIA applied by fluidized bed method with a minimum 10.0 mil dry film thickness. Work Item 2 focuses on repairing steel watertight fixtures to like-new condition, requiring the contractor to repair and weld fixtures in accordance with referenced Coast Guard drawings, ensure the fixture can be refitted to its original coaming without modifications, and pass a boundary test in compliance with Surface Forces Logistics Center Standard Specification 0740.

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USCGC FLEET CUTTERS

SPECIFICATION FOR WATERTIGHT FIXTURE PRESERVATION AND REPAIR

FY2025

Developed By: Brett M Gardner

(Rev-0, 8 April 2025)

USCGC REPAIR (SUPPLY-MEC) DOCKSIDE AVAILABILITY FY2025

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... vii Consolidated List of Critical Inspection Items .......................................................................................... viii General Requirements .................................................................................................................................. ix WORK ITEM 1: Watertight Fixture, Steel, Preserve 100% WORK ITEM 2: Watertight Fixtures, Steel, Repair iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 327 WIX 1602-500, Rev C, Schedule of Structural Closures

Coast Guard Drawing 618 WMEC 167-001, Rev M, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 901 WMEC 167-001, Rev W, List of Structural Closures

Coast Guard Drawing 905 WMEC 167-001, Rev P, List of Structural Closures

Coast Guard Drawing 240-WLBB-167-001, Rev G, Structural Closures

Coast Guard Drawing 225-WLB-167-001, Rev W, Structural Closures

Coast Guard Drawing 225B-WLB-167-001, Rev M, Structural Closures

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 160-WLIC-1602-2, Rev F, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 160B-WLIC-1602-2, Rev A, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 140-WTGB-167-001, Rev A, Closures & Window List

Coast Guard Drawing 120-BARGE-167-001, Rev C, Access & Closures (CGB 12001 - 12002)

Coast Guard Drawing 100TE-1602-004, Flush Watertight Hatch Main Hold

Coast Guard Drawing 180TE-1602-002, Exterior Doors (SMILAX & PRIMROSE)

Coast Guard Drawing 180TE-1602-006, Rev -, Bluebell Buoy Tender Flush WT Cargo Hatch Mod

Coast Guard Drawing 642-WAGL-1602-002, Rev B, Main Deck Hatches

Coast Guard Drawing 642-WAGL-1602-004, Rev B, Manhole

Coast Guard Drawing 642-WAGL-1201-001, Rev C, Deck Fittings and Access and Light Openings

Coast Guard Drawing 75F-WLR-610-001, Rev 4, Door Schedule

Coast Guard Drawing 75F-WLR-610-002, Rev 3, Manholes, Scuttles, Hatches

Coast Guard Drawing 130-CGB-171-001, Rev -, Barge No. 74 thru 77 Schedule of Access Fittings and

Details

Coast Guard Drawing 75C-WAGL-1201-022, Rev 5, CG 75401 and Class Deck Fitting Plan

Coast Guard Drawing 75C-WAGL-1205-001, Rev 2, CG-75401 and Class Deck Fitting Plan

Coast Guard Drawing 75-WLIC-167-001, Rev A, Manholes, Hatches, Scuttles Schedule (75310 Only) v (Rev-0)

Coast Guard Drawing 75-WLIC-167-002, Rev B, Door Schedule and Exterior Door Details (75310 Only)

Coast Guard Drawing 75B-WAGL-1602-001, Rev 2, Door Schedule and Exterior Details (75303-75305)

Coast Guard Drawing 75D-WAGL-1602-007, Door Schedule and Exterior Details (75306,75309,75310)

Coast Guard Drawing 65B-WYT-1602-001, Doors, Hatches, Scuttles & Manholes (Applicable 65607-

65612, 65614-65615)

Coast Guard Drawing 65-WD-1602-001, Manholes & Scuttles (Not Available)

Coast Guard Drawing 130-CGB70-85-002, Compartment & Access Plan (Barge No. 70)

Coast Guard Drawing 100A-CGB-1602-003, Hatch Cover & Details for 100'x30'x6'6" Spec Barge

Coast Guard Drawing 68B-CGB-1602-001, Rev A, Cargo Hatch Details

Coast Guard Drawing 68B-CGB-1602-003, Hatch (WTQA Raised) Spring Balanced

Coast Guard Drawing 68B-CGB-1602-006, Cargo Hatch Details

Coast Guard Drawing 400-WAGB_1602_006, Rev AF; SCHEDULE OF STEEL CLOSURES

Coast Guard Drawing 282-WMEC_123_008, Rev F; SCHEDULE OF NON-BALLAST DOORS, HATCHES & SCUTTLES

Coast Guard Drawing 418A-WMSL_167_004, Rev A; STRUCTURAL DOOR LIST, SHIP WIDE

Coast Guard Drawing 750-WMSL_167_003, Rev C; HATCH & SCUTTLE LIST. SHIP WIDE (NSC 1

& 2 ONLY) (ASC167003) (UNSIGNED)

Coast Guard Drawing 750-WMSL_167_502, Rev C; HATCH & SCUTTLE LIST, SHIP WIDE

(ASC167003)

Coast Guard Drawing 750-WMSL_167_504, Rev E; HATCH & SCUTTLE LIST SHIP WIDE, NSC 3

AND FOLLOW (AS3167003)

Coast Guard Drawing 420-WAGB_167_528, Rev A; POLAR ICEBREAKER STRUCTURAL DOOR

LIST

Coast Guard Drawing 420-WAGB_167_001, Rev F; HATCHES & SCUTTLES

Coast Guard Drawing 154 WPC 167-201, Rev F, Schedule of Doors, Manholes, and Hatches

Coast Guard Drawing 154B WPC 167-201, Rev A, Schedule of Doors, Manholes, and Hatches

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

MIL-PRF-24667C, March 2018, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering

Application

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors vi (Rev-0)

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure vii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

This section is not applicable to this package.

viii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

This section is not applicable to this package.

ix (Rev-0)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

x (Rev-0)

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.2.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.2.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.2.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.2.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.2.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.2.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.2.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.3 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

xi (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

xii (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

xiii (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

xiv (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

xv (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils) xvi (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

xvii (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

1 (Rev-0)

WORK ITEM 1: Watertight Fixture, Steel, Preserve 100%

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to prepare and preserve new and used steel watertight fixtures (doors, hatches, scuttles, etc.).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 327 WIX 1602-500, Rev C, Schedule of Structural Closures

Coast Guard Drawing 618 WMEC 167-001, Rev M, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 901 WMEC 167-001, Rev W, List of Structural Closures

Coast Guard Drawing 905 WMEC 167-001, Rev P, List of Structural Closures

Coast Guard Drawing 240-WLBB-167-001, Rev G, Structural Closures

Coast Guard Drawing 225-WLB-167-001, Rev W, Structural Closures

Coast Guard Drawing 225B-WLB-167-001, Rev M, Structural Closures

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 160-WLIC-1602-2, Rev F, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 160B-WLIC-1602-2, Rev A, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 140-WTGB-167-001, Rev A, Closures & Window List

Coast Guard Drawing 120-BARGE-167-001, Rev C, Access & Closures (CGB 12001 - 12002)

Coast Guard Drawing 100TE-1602-004, Flush Watertight Hatch Main Hold

Coast Guard Drawing 180TE-1602-002, Exterior Doors (SMILAX & PRIMROSE)

Coast Guard Drawing 180TE-1602-006, Rev -, Bluebell Buoy Tender Flush WT Cargo Hatch Mod

Coast Guard Drawing 642-WAGL-1602-002, Rev B, Main Deck Hatches

Coast Guard Drawing 642-WAGL-1602-004, Rev B, Manhole

Coast Guard Drawing 642-WAGL-1201-001, Rev C, Deck Fittings and Access and Light Openings

Coast Guard Drawing 75F-WLR-610-001, Rev 4, Door Schedule

Coast Guard Drawing 75F-WLR-610-002, Rev 3, Manholes, Scuttles, Hatches

2 (Rev-0)

Coast Guard Drawing 130-CGB-171-001, Rev -, Barge No. 74 thru 77 Schedule of Access Fittings and

Details

Coast Guard Drawing 75C-WAGL-1201-022, Rev 5, CG 75401 and Class Deck Fitting Plan

Coast Guard Drawing 75C-WAGL-1205-001, Rev 2, CG-75401 and Class Deck Fitting Plan

Coast Guard Drawing 75-WLIC-167-001, Rev A, Manholes, Hatches, Scuttles Schedule (75310 Only)

Coast Guard Drawing 75-WLIC-167-002, Rev B, Door Schedule and Exterior Door Details (75310 Only)

Coast Guard Drawing 75B-WAGL-1602-001, Rev 2, Door Schedule and Exterior Details (75303-75305)

Coast Guard Drawing 75D-WAGL-1602-007, Door Schedule and Exterior Details (75306,75309,75310)

Coast Guard Drawing 65B-WYT-1602-001, Doors, Hatches, Scuttles & Manholes (Applicable 65607-

65612, 65614-65615)

Coast Guard Drawing 65-WD-1602-001, Manholes & Scuttles (Not Available)

Coast Guard Drawing 130-CGB70-85-002, Compartment & Access Plan (Barge No. 70)

Coast Guard Drawing 100A-CGB-1602-003, Hatch Cover & Details for 100'x30'x6'6" Spec Barge

Coast Guard Drawing 68B-CGB-1602-001, Rev A, Cargo Hatch Details

Coast Guard Drawing 68B-CGB-1602-003, Hatch (WTQA Raised) Spring Balanced

Coast Guard Drawing 68B-CGB-1602-006, Cargo Hatch Details

Coast Guard Drawing 400-WAGB_1602_006, Rev AF; SCHEDULE OF STEEL CLOSURES

Coast Guard Drawing 282-WMEC_123_008, Rev F; SCHEDULE OF NON-BALLAST DOORS, HATCHES & SCUTTLES

Coast Guard Drawing 418A-WMSL_167_004, Rev A; STRUCTURAL DOOR LIST, SHIP WIDE

Coast Guard Drawing 750-WMSL_167_003, Rev C; HATCH & SCUTTLE LIST. SHIP WIDE (NSC 1

& 2 ONLY) (ASC167003) (UNSIGNED)

Coast Guard Drawing 750-WMSL_167_502, Rev C; HATCH & SCUTTLE LIST, SHIP WIDE

(ASC167003)

Coast Guard Drawing 750-WMSL_167_504, Rev E; HATCH & SCUTTLE LIST SHIP WIDE, NSC 3

AND FOLLOW (AS3167003)

Coast Guard Drawing 420-WAGB_167_528, Rev A; POLAR ICEBREAKER STRUCTURAL DOOR

LIST

Coast Guard Drawing 420-WAGB_167_001, Rev F; HATCHES & SCUTTLES

Coast Guard Drawing 154 WPC 167-201, Rev F, Schedule of Doors, Manholes, and Hatches

Coast Guard Drawing 154B WPC 167-201, Rev A, Schedule of Doors, Manholes, and Hatches

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

MIL-PRF-24667C, March 2018, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering

Application

NAVSEA Standard Item 009-32, FY-25 CH-1, Mar 2024, Cleaning and Painting Requirements;

Accomplish

3 (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE), Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with

SFLC Std Spec 0000, (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences).

NOTE

It is the Unit’s responsibility to remove and install all in-service fixtures. The Unit is also responsible for packaging and freight to the Contractor’s facility. Packaging and freight of new fixtures, in stock or manufactured as needed, will be facilitated by the

Product Line representative.

3.2 Fixture inspection, visual inspection. Upon completion of surface preparation and prior to application of primer coat, the Contractor must visually inspect the prepared surfaces; submit a CFR.

CAUTION

Do not paint knife-edges, gaskets, or any moving parts; including dogs, nuts, wedges, spindles, yokes, packing, connecting rods and hinge pins.

3.3 Preservation requirements. The Contractor must prepare and coat watertight fixtures, in 1-square foot increments, in accordance with NAVSEA Standard Item 009-32, Table 2 Steel Surfaces, Line 41 Powder Coated

Watertight Doors: Interior and Exterior. Refer to Table 1 for specific coating requirements.

4 (Rev-0)

TABLE 1 – WATERTIGHT FIXTURE COATING REQUIREMENTS

SURFACES TO

BE PRESERVED

SURFACE PREPARATION /

(ANCHOR PROFILE IN MILS)

COATING SYSTEM DFT (MILS) NOTES

Watertight Fixtures to Include:

Doors

Hatches

Scuttles

Coamings

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 /

(2.0-4.0 mils)

1) One Full Coat MIL-

PRF-23236, TYPE VIIIA

Applied by Fluidized Bed

Method Only

10.0 mils

Minimum

1, 2

1. All watertight fixtures must be coated to match existing color.

2. The surfaces to be preserved are not limited to the items listed, upon approval, other steel fixtures that may benefit from powder coating may use this coating system.

3.4 Non-skid, apply. For hatches that require non-skid renewal, the Contractor must apply a MIL-PRF-24667 approved non-skid, in 1-square foot increments, to the Fluidized Bed coated hatch in accordance with NAVSEA

Standard Item 009-32.

3.5 Packaging and freight, provide. Upon completion of all work, the Contractor must package and ship the fixture to its location of origin. The fixture must be properly secured to its packaging and protected sufficiently to prevent any damage or deformation during transit.

4.1 Damage control decals. Ship’s force will apply damage control decals.

5 (Rev-0)

WORK ITEM 2: Watertight Fixtures, Steel, Repair

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to repair steel watertight fixtures

(doors, hatches, scuttles, etc.).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 327 WIX 1602-500, Rev C, Schedule of Structural Closures

Coast Guard Drawing 618 WMEC 167-001, Rev M, Schedule of Steel Doors, Hatches, Scuttles

& Manholes

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 901 WMEC 167-001, Rev W, List of Structural Closures

Coast Guard Drawing 905 WMEC 167-001, Rev P, List of Structural Closures

Coast Guard Drawing 240-WLBB-167-001, Rev G, Structural Closures

Coast Guard Drawing 225-WLB-167-001, Rev W, Structural Closures

Coast Guard Drawing 225B-WLB-167-001, Rev M, Structural Closures

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 160-WLIC-1602-2, Rev F, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 160B-WLIC-1602-2, Rev A, Watertight & Weathertight Doors, Hatches, Scuttles, and Manhole Schedule

Coast Guard Drawing 140-WTGB-167-001, Rev A, Closures & Window List

Coast Guard Drawing 120-BARGE-167-001, Rev C, Access & Closures (CGB 12001 - 12002)

Coast Guard Drawing 100TE-1602-004, Flush Watertight Hatch Main Hold

Coast Guard Drawing 180TE-1602-002, Exterior Doors (SMILAX & PRIMROSE)

Coast Guard Drawing 180TE-1602-006, Rev -, Bluebell Buoy Tender Flush WT Cargo Hatch

Mod

Coast Guard Drawing 642-WAGL-1602-002, Rev B, Main Deck Hatches

Coast Guard Drawing 642-WAGL-1602-004, Rev B, Manhole

6 (Rev-0)

Coast Guard Drawing 642-WAGL-1201-001, Rev C, Deck Fittings and Access and Light

Openings

Coast Guard Drawing 75F-WLR-610-001, Rev 4, Door Schedule

Coast Guard Drawing 75F-WLR-610-002, Rev 3, Manholes, Scuttles, Hatches

Coast Guard Drawing 130-CGB-171-001, Rev -, Barge No. 74 thru 77 Schedule of Access

Fittings and Details

Coast Guard Drawing 75C-WAGL-1201-022, Rev 5, CG 75401 and Class Deck Fitting Plan

Coast Guard Drawing 75C-WAGL-1205-001, Rev 2, CG-75401 and Class Deck Fitting Plan

Coast Guard Drawing 75-WLIC-167-001, Rev A, Manholes, Hatches, Scuttles Schedule (75310

Only)

Coast Guard Drawing 75-WLIC-167-002, Rev B, Door Schedule and Exterior Door Details

(75310 Only)

Coast Guard Drawing 75B-WAGL-1602-001, Rev 2, Door Schedule and Exterior Details (75303-

75305)

Coast Guard Drawing 75D-WAGL-1602-007, Door Schedule and Exterior Details

(75306,75309,75310)

Coast Guard Drawing 65B-WYT-1602-001, Doors, Hatches, Scuttles & Manholes (Applicable

65607-65612, 65614-65615)

Coast Guard Drawing 65-WD-1602-001, Manholes & Scuttles (Not Available)

Coast Guard Drawing 130-CGB70-85-002, Compartment & Access Plan (Barge No. 70)

Coast Guard Drawing 100A-CGB-1602-003, Hatch Cover & Details for 100'x30'x6'6" Spec

Barge

Coast Guard Drawing 68B-CGB-1602-001, Rev A, Cargo Hatch Details

Coast Guard Drawing 68B-CGB-1602-003, Hatch (WTQA Raised) Spring Balanced

Coast Guard Drawing 68B-CGB-1602-006, Cargo Hatch Details

Coast Guard Drawing 400-WAGB_1602_006, Rev AF; SCHEDULE OF STEEL CLOSURES

Coast Guard Drawing 282-WMEC_123_008, Rev F; SCHEDULE OF NON-BALLAST

DOORS, HATCHES & SCUTTLES

Coast Guard Drawing 418A-WMSL_167_004, Rev A; STRUCTURAL DOOR LIST, SHIP

WIDE

Coast Guard Drawing 750-WMSL_167_003, Rev C; HATCH & SCUTTLE LIST. SHIP WIDE

(NSC 1 & 2 ONLY) (ASC167003) (UNSIGNED)

Coast Guard Drawing 750-WMSL_167_502, Rev C; HATCH & SCUTTLE LIST, SHIP WIDE

(ASC167003)

Coast Guard Drawing 750-WMSL_167_504, Rev E; HATCH & SCUTTLE LIST SHIP WIDE, NSC 3 AND FOLLOW (AS3167003)

Coast Guard Drawing 420-WAGB_167_528, Rev A; POLAR ICEBREAKER STRUCTURAL

DOOR LIST

Coast Guard Drawing 420-WAGB_167_001, Rev F; HATCHES & SCUTTLES

Coast Guard Drawing 154 WPC 167-201, Rev F, Schedule of Doors, Manholes, and Hatches

Coast Guard Drawing 154B WPC 167-201, Rev A, Schedule of Doors, Manholes, and Hatches

7 (Rev-0)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences).

3.2 Fixture, repair. Upon completion of visual inspection and with Government approval, the Contractor must repair the fixture to like-new condition, in 1-man hour increments.

3.2.1 Repair requirements. The fixture must meet the following:

• The fixture must be repaired and welded in accordance with all applicable references listed in section 2 (references).

• The fixture must be able to be refit to the coaming from which it was removed, with no modifications needed by Ships Force or the Contractor at the time of reinstallation.

• The fixture must be able to pass a boundary test in accordance with SFLC Std Spec 0740.

3.2.2 Materials, provide. Contractor must provide all necessary materials to facilitate fixture repair.

This section is not applicable to this work item.

File details come from the government source that posted it. Updated .