Attachment 2 Statement of Work Specification.pdf

USCGC THETIS (WMEC 910)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2025

Developed By: Allison J Waters

(Rev-0, 10 January 2025)

USCGC THETIS (WMEC-270B) DOCKSIDE AVAILABILITY FY2025

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Chain Lockers, Clean and Inspect WORK ITEM 2: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 3: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 4: Tanks, Potable Water, Clean and Inspect WORK ITEM 5: Tanks, Ballast, Clean and Inspect WORK ITEM 6: Voids, Accessible, Clean and Inspect WORK ITEM 7: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 8: Flexible Couplings, Renew WORK ITEM 9: Propulsion Shafting, Strain Gauge Alignment, Dockside, Check WORK ITEM 10: Seawater Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 11: Circuit Breakers (400 HZ), Inspect and Test WORK ITEM 12: Vent Ducts, Engine And Motor Room, All, Commercial Cleaning WORK ITEM 13: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 14: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 15: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 16: Chill Water System, Clean and Flush WORK ITEM 17: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 18: Hot Water Accumulator Tanks, Clean and Inspect WORK ITEM 19: Commissary Hoist, Inspect and Service WORK ITEM 20: Anchor Chains and Ground Tackle, Inspect and Repair WORK ITEM 21: Anchor Windlass, Overhaul WORK ITEM 22: Towing Bitts, Chocks, and Fairleads; Inspect and Test WORK ITEM 23: Warping Capstan, Overhaul WORK ITEM 24: Appleton FB 20-21 Single Point Davit (SPD), Inspect and Service WORK ITEM 25: Sewage Discharge and Transfer Pumps, Renew WORK ITEM 26: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 27: Sewage Holding Tanks, Clean and Inspect WORK ITEM 28: Sewage Piping, Clean and Flush WORK ITEM 29: Tanks, Grey Water Holding, Preserve, Partial (Optional) WORK ITEM 30: Tanks (Sewage Holding), Preserve, Partial (Optional) WORK ITEM 31: Tanks, Ballast, Preserve, Partial (Optional) WORK ITEM 32: Chain Lockers, Preserve, Partial (Optional) WORK ITEM 33: Tanks, Dirty Oil and Waste, Preserve, Partial (Optional) WORK ITEM 34: Tanks, Potable Water, Preserve, Partial (Optional) WORK ITEM 35: Temporary Services, Provide – Cutter WORK ITEM 36: Temporary Services, Heating and Cooling WORK ITEM 37: Flight Deck Safety Net Assemblies, Replace WORK ITEM 38: Sewage Piping, Renew WORK ITEM 39: Detacouple, Renew WORK ITEM 40: Deck Connection Risers, Renew WORK ITEM 41: Aux Machinery Space Deck, Repair WORK ITEM 42: Engine Room Ventilation Ducts, Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 612-004, Rev A, NAVSEA Certified Flight Deck Net Installation Coast Guard Drawing 905 WMEC 113-001, Rev C, Tank Top PL & FR Fwd FR 101 Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Pltg & Framing Aft 182 Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Pltg & Framing FR 101-182 Coast Guard Drawing 905 WMEC 116-001, Rev C, CVK Fwd 101 & Girder Long 2 Coast Guard Drawing 905 WMEC 116-002, Rev B, CVK Aft 182 Coast Guard Drawing 905 WMEC 116-003, Rev E, CVKFR 101 – 182 & G Long. 2&4 Coast Guard Drawing 905 WMEC 121-001, Rev B, Long Tank Bhds Aft 182 Coast Guard Drawing 905 WMEC 122-001, Rev C, Transv Bhds 12 & 26 Coast Guard Drawing 905 WMEC 122-002, Rev C, Transv Bhds 47, 78 & 82 Coast Guard Drawing 905 WMEC 122-003, Rev D, Transv Bhds 103, 117 Coast Guard Drawing 905 WMEC 122-004, Rev F, Transv Bhds 165, 169, 151.6 Coast Guard Drawing 905 WMEC 122-005, Rev B, Transv Bhds 186 & 190 Coast Guard Drawing 905 WMEC 122-006, Rev E, Transv Bhds 196, 207, 228, 242 Coast Guard Drawing 905 WMEC 123-001, Rev E, Dumbwaiter TRK & FDN FR 165 Coast Guard Drawing 905 WMEC 123-002, Rev C, Chain Lkr Bhds & Details Coast Guard Drawing 905 WMEC 123-008, Rev B, Tank (4-169-1-W) Modification Incidental to OWS

Installation Coast Guard Drawing 905 WMEC 131-103, Rev C, Mn Dk Pl & Fr 101-182 Coast Guard Drawing 905 WMEC 136-002, Rev D, 01 Level PL & FR, Aft 182 Coast Guard Drawing 905 WMEC 136-003, Rev E, 01 Level Pl & Fr 101-182 Coast Guard Drawing 905 WMEC 185-003, Rev D, Capstan Foundation Coast Guard Drawing 905 WMEC 185-004, Rev E, Anchor Windlass Fdn Coast Guard Drawing 905 WMEC 185-005, Rev -, Installation of Jered Anchor Windlass and Warping

Capstan “B” Class MEP Coast Guard Drawing 905 WMEC 201-001, Rev H, Engine Room Arrangement Coast Guard Drawing 905 WMEC 233-005, Rev A, Piping Schematic (Fuel Oil System) Coast Guard Drawing 905 WMEC 243-001, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-005, Rev C, Sftg Align Anal and Procs v (Rev-0)

Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm SW Cooling Sys A&D Coast Guard Drawing 905 WMEC 256-008, Rev B, SSDG Modification JW Cooling System Mod Coast Guard Drawing 905 WMEC 256-011, Rev -, Mn and Aux SW Cooling Sys Diag Coast Guard Drawing 905 WMEC 262-002, Rev E, Lube Oil Service System A&D Coast Guard Drawing 905 WMEC 262-008, Rev -, Lube Oil System Diagram Coast Guard Drawing 905 WMEC 310-008, Rev B, Emergency Diesel Generator Arrangement & Details Coast Guard Drawing 905 WMEC 314-001, Rev A, 400 Hz MG – A&D Coast Guard Drawing 905 WMEC 314-003, Rev A, 400Hz MG Schem Diag Coast Guard Drawing 905 WMEC 320-011, Rev G, 400 Hz Distr IWD Coast Guard Drawing 905 WMEC 320-014, Rev AL, Electrical One-Line Diagram Coast Guard Drawing 905 WMEC 324-008, Rev J, 400Hz Switchboard Arrangement and Details Coast Guard Drawing 905 WMEC 324-009, Rev G, 400Hz Swbd EWD Coast Guard Drawing 905 WMEC 401-004, Rev J, Arrangement IC Room Coast Guard Drawing 905 WMEC 501-002, Rev C, Aux Mchry Sp No 2 Arrangement Coast Guard Drawing 905 WMEC 501-003, Rev F, Steering Gear Room Arrangement Coast Guard Drawing 905 WMEC 505-007, Rev J, Piping Sys Cleaning & Flushing Procedures Coast Guard Drawing 905 WMEC 505-008, Rev B, Bulkhead, Deck & Shell Piping Penetrations Coast Guard Drawing 905 WMEC 514-020, Rev F, CHW & HW Sys Diag Coast Guard Drawing 905 WMEC 514-021, Rev C, CHW & HW System Machinery Spaces A&D Coast Guard Drawing 905 WMEC 514-022, Rev C, CHW & HW Piping System Mn Dk & Blw A&D Coast Guard Drawing 905 WMEC 514-024, Rev B, CHW & HW Pipe Sys 01 Lvl & Abv – A&D Coast Guard Drawing 905 WMEC 514-032, Rev -, HVAC System Diagram Coast Guard Drawing 905 WMEC 517-002, Rev F, Waste Heat Recovery / Ship Service Diesel Generator

Jacket Water – A&D Coast Guard Drawing 905 WMEC 517-007, Rev B, Main Propulsion Engine Jacket Water System A&D Coast Guard Drawing 905 WMEC 529-006, Rev -, Ballasting & Emer Bilge Drainage Sys Diagram Coast Guard Drawing 905 WMEC 533-005, Rev C, H&C Potable Water System Mn Dk – A & D Coast Guard Drawing 905 WMEC 533-006, Rev A, H&C Potable Water System, 01 Lvl & Abv A&D Coast Guard Drawing 905 WMEC 533-007, Rev A, H & C Potable Water Blw Mn Dk -OMS Coast Guard Drawing 905 WMEC 533-009, Rev C, Potable Water Brominator System Diagram Coast Guard Drawing 905 WMEC 572-001, Rev E, Svce Hoist Instl A&D Coast Guard Drawing 905 WMEC 581-001, Rev D, Anchor Handling A&D Coast Guard Drawing 905 WMEC 581-002, Rev B, Hawse & Chain Pipes Coast Guard Drawing 905 WMEC 581-004, Rev D, Anchor Windlass A & D Coast Guard Drawing 905 WMEC 582-001, Rev E, Mooring & Towing Fittings A&D Coast Guard Drawing 905 WMEC 582-002, Rev B, Capstan A & D Coast Guard Drawing 905 WMEC 593-001, Rev C, Vacuum Flush Collection System Electrical

Schematic Diagram Coast Guard Drawing 905 WMEC 593-002, Rev A, Sewage Vacuum System Component Installation

Arrangement and Detail Coast Guard Drawing 905 WMEC 593-003, Rev F, Sewage Transfer System Diagram Coast Guard Drawing 905 WMEC 593-004, Rev E, Sewage Transfer System, - A&D vi (Rev-0)

Coast Guard Drawing 905 WMEC 593-005, Rev B, Sewage Vacuum System Diagram Coast Guard Drawing 905 WMEC 593-006, Rev F, Sewage Vacuum System Below Main Deck – A&D Coast Guard Drawing 905 WMEC 593-007, Rev D, Sewage Vacuum Sys, MN Deck & ABV – A&D Coast Guard Drawing 905 WMEC 801-003, Rev H, General Arrangement 02/Pilothouse and Above Coast Guard Drawing 905 WMEC 801-004, Rev F, General Arrangement 01 Level Coast Guard Drawing 905 WMEC 801-005, Rev F, General Arrangement Main Deck Coast Guard Drawing 905 WMEC 801-006, Rev D, General Arrangement 1st Platform Coast Guard Drawing 905 WMEC 801-007, Rev E, General Arrangement Hold Coast Guard Drawing 905 WMEC 801-008, Rev C, General Arrangement Double Bottom Coast Guard Drawing 905 WMEC 801-010, Rev C, Inboard Profile Coast Guard Drawing 905 WMEC 801-018, Rev G, Booklet of General Notes and Details Coast Guard Drawing FL-1500-1, Rev-, JP-5 Flight Deck Roller Assembly

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 2815, Oct 2017, Reduction Gear Coast Guard Technical Publication (TP) 2817, SWBS 245, Section A, Feb 2018, Controllable Pitch

Propeller System Coast Guard Technical Publication (TP) 2820, May 2017, Ship Service Diesel Generator Coast Guard Technical Publication (TP) 2823B, Manufacturer's Instruction Book-SWBS Group(s) 324-

426, Section A; Aug 2015; Switchboard, 400 Hz Coast Guard Technical Publication (TP) 2837, Jul 2016, SWBS 572, Commissary Hoist System Coast Guard Technical Publication (TP) 2837, Jul 2016, SWBS 582, Section A, Capstan Model X-1835 Coast Guard Technical Publication (TP) 2837, Manufacturer's Instruction Book, SWBS Group 581, Section A, Jul 2016, Capstan-Windlass Model X-1836 Coast Guard Technical Publication (TP) 2839, SWBS 593, Feb 2013, Sewage Holding System Coast Guard Technical Publication (TP) 3910B, Apr 2020, Air Conditioning System, R-134A S/W

Cooled Chilled – Model 90RMC050-D-610 Coast Guard Technical Publication (TP) 4647, Apr 2019, FM/ALCO 251 Engine – Operations and

Maintenance Manual Coast Guard Technical Publication (TP) 4924, Jun 2019, Section 583-A, Technical Manual for Folding

Boom Crane – Model FB20-21 Coast Guard Technical Publication (TP) 5490, SWBS 565, Apr 2018, Fin Stabilizer System Coast Guard Technical Specification D-123-2049, Feb 2020, 270’ WMEC B Class Fluid Handling Plan for Tank Inspections Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC

Electrical Motors In-Shop Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems vii (Rev-0)

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016 American National Standards Institute (ANSI) C37.50, 2018, Low Voltage AC Power Circuit Breakers

Used in Enclosures, Test Procedures American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2019, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel Manufacturer’s Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-23549, Sep 2016, Grease, General Purpose MIL-PRF-17672E, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-32033, July 2000, Lubricating Oil, General Purpose, Preservative (Water-Displacing, Low

Temperature) MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant National Electrical Manufacturers Association (NEMA) Std, pub. No. AB4, 2017, Guidelines for

Inspection and Preventative Maintenance of Molded Case Circuit Breakers used in Commercial and Industrial Application

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

SAE J2360, January 2021, Automotive Gear Lubricants for Commercial and Military Use viii (Rev-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP-1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3, (SSPC-SP-3), 2018, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

Underwriters Laboratories Inc. (UL) 1066, Apr 2012, Low-Voltage AC and DC Power Circuit Breakers Used in Enclosures

Underwriters Laboratories Inc. (UL) 489, Oct 2016, Molded Case Circuit Breaker ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N Expansion Joint w/Rings PN: 2X1BN05X6.5

7 ea. 1495.00

8 N 4" X 6" FXF Rubber Expansion Joint w/ Rings

PN: 2X1BN04X6

1 ea. 1367.00

10 N MDE JW Seal Kit NSN: 2930-01-602-8570 P/N:

KAM Thermal Equipment LTD, 10-1AEW SEAL

2 ea 1,250.00

10 N Red Gear LO cooler parts kit

NSN: 2815-01-682-3386 2 ea. 1,500.00

10 N CPP cooler gasket NSN: 5330-01-115-7912 2 ea. 150.00 10 N CPP cooler gasket NSN: 5330-01-023-7639 2 ea. 150.00 10 N CPP cooler lantern ring NSN: 4320-01-627-3872 2 ea. 450.00 10 N CPP cooler packing ring NSN: 5330-00-486-2397 4 ea. 150.00 10 N SSDG JW gasket NSN: 5330-01-542-5893 2 ea. 150.00 10 N SSDG JW gasket NSN: 5330-01-546-1720 2 ea. 150.00 10 N SSDG cooler zinc NSN: 2930-00-167-0450 2 ea. 200.00 10 N SSDG cooler pipe plug NSN: 4730-00-163-5756 2 ea. 300.00 10 N EDG JW seal NSN: 5330-00-238-7689 1 ea. 200.00 10 N EDG cooler gasket NSN: 5330-00-237-7874 1 ea. 200.00 10 N EDG cooler gasket NSN: 5330-01-209-2855 1 ea. 300.00 10 N EDG cooler gasket NSN: 5330-01-208-6768 2 ea. 250.00 10 N Fin cooler gasket NSN: 5330-01-622-9908 PN: 00-

622-9908 24 ea. 78.00

10 N **JW Cooler NSN: 4420-01-397-2075 2 ea 95,000.00 10 Y **Red Gear Lube Oil

Cooler NSN: 4420-01-700-3051 2 ea 49,850.00

10 N **Red Gear Lube Oil Cooler Tube Bundle

NSN: 4420-99-799-3111 2 ea 14,970.00

16 N Evaporator Gasket NSN: 5330-01-535-3737 2 111.01 21 Y **Main Shaft NSN: 3040-01-662-6448 PN: JC-

14097-1 2 ea. 5,828.22

21 Y **Wild Cat NSN: 3950-01-662-6433 PN: JA- 14082-1

2 ea. 43,651.63

21 Y **Capstan Head NSN: 3950-01-662-6522 PN: JA- 12634-3

2 ea. 42,449.22

21 N **Shaft (STBD Windlass Only)

NSN:3040-01-662-6500 PN: JA-

14787.18

1 ea. 1,211.19

21 N **Shaft (Port Windlass Only)

NSN: 3040-01-662-0106 PN: JA-

14787.22

1 ea. 1,211.19

21 Y **Sliding-Clutch Hub NSN: 3040-01-662-1571 PN: JB- 12982-1

2 ea. 6,390.15

21 N **Spur Gear NSN: 3020-01-662-0092 PN: JD- 14060

2 ea. 7,409.28

21 Y **Brake Drum NSN: 3040-01-662-1592 PN: JB- 14089-00

2 ea. 13,165.08 x (Rev-0)

21 N **Gear, Helical NSN: 3020-01-662-3019 PN: JD- 14058

2 ea. 4,701.21

21 N **Bevel Gear, Hardened Teeth

NSN: 3020-01-662-3391 PN: JA-

14087-14

2 ea. 2,167.74

21 Y ** Motor 20/15HP NSN: 6105-01-662-3403 2 ea. 23,769.63 21 N X-1836 Overhaul Kit NSN: 4940-01-599-9029 PN:

J199532 2 kt. 10,907.64

23 N **Main Shaft NSN: 3040-01-663-0575 PN:

J213879

1 ea. 6,508.14

23 N **Worm Gear NSN: 3020-01-663-0582 PN:

J213880

1 ea. 13,433.92

23 N **Gear NSN: 3020-01-663-0592 PN:

J213881

1 ea. 11,103.26

23 N **Pinion Gear NSN: 3020-01-663-0613 PN:

J213882

1 ea. 6,043.62

23 N **Tubing PN: JB1407503 1 ea. 1,281.90 23 N **Grease Retainer PN: JB1407502 1 ea. 1,787.94 23 N X-1835 Overhaul Kit NSN: 3110-01-683-3755 PN:

J214424 1 ea. 8,598.24

24 Y Hook, Release NSN: 4030-01-467-1005 1 ea. 4,000.00 24 N Rope, Wire NSN: 4010-01-580-6079 1 ea. 1,176.00 24 N Filter Element, Fluid NSN: 2940-01-359-8346 1 ea. 39.00 24 Y **Hydraulic, Motor, Swing Drive NSN: 2590-01-581-2575 1 ea. 2,591.00

24 Y **Cylinder, Hydraulic, Jib

NSN: 3040-01-581-1046 1 ea. 14,145.00

24 Y **Cylinder, Hydraulic, Luff

NSN: 3040-01-581-1539 1 ea. 14,688.00

24 N **Bearing, Sleeve NSN: 3120-01-441-2443 1 ea. 18.00 24 Y **Brake and Clutch Assy, Winch NSN: 3950-01-641-5484 1 ea. 78,610.00

24 N **Breather NSN: 4310-01-495-5609 1 ea. 108.00 24 Y **Valve, Linear, Directional Control NSN: 4820-01-581-1079 1 ea. 1,846.00

24 Y **Valve, Hold, Boom Hoist Cylinder

NSN: 4820-01-681-4326 1 ea. 1,790.00

24 N **Pin, Grooved, Headless NSN: 5315-01-538-7928 1 ea. 320.00 24 N **Pin, Cotter NSN: 5315-01-644-3374 1 bg. 16.00 24 N **Pin, Straight, Headless NSN: 5315-01-680-6525 1 ea. 935.00 24 N **Pin, Straight, Headless NSN: 5315-01-680-6529 1 ea. 1,578.00 24 N **Switch, Rotary NSN: 5930-01-610-7723 1 ea. 1,562.00 24 N **Switch, Proximity NSN: 5930-01-612-2501 1 ea. 253.00 24 Y **Davit control console PN: AMD-1885 NSN: 4940-01-

619-6004 1 ea. 30,000.00

25 N Sewage Discharge Pump NSN: 4320-01-131-0841 2 ea. 4,719.00 25 N Sewage Transfer Pump NSN: 4320-01-112-0008 2 ea. 4,719.00 37 N Flight Deck Net Kit PN: 70Z08019DP45C5800 1 kt. 171,486.80

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

xi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars)):

Work Item Title

12 Vent Ducts, Engine and Motor Room, All, Commercial Cleaning

19 Commissary Hoist, Inspect and Service

20 Anchor Chains and Ground Tackle, Inspect and Repair

21 Anchor Windlass, Overhaul

23 Warping Capstan, Overhaul

24 Appleton FB 20-21 Single Point Davit (SPD), Inspect and Service

37 Flight Deck Safety Net Assemblies, Replace xii (Rev-0)

PRINCIPAL CHARACTERISTICS

270' WMEC (B-CLASS)

PHYSICAL

Length overall 270' 0" Length between perpendiculars 255' 0" Beam molded 38' 0" Depth molded, main deck amidships, 01 level amidships

23' 7" 31' 4"

Full load displacement 1,886 long tons Draft, full load to baseline amidships 14' 2" Highest projection above baseline *height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Number of propellers 2 Propeller diameter 9' 0" Number of blades, each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55" at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under

2 (Rev-0) the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

3 (Rev-0)

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small Generator Quantity (SGQ).

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires

4 (Rev-0) certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must

5 (Rev-0) furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.5.6.4 The Contractor must have a written Severe Weather Plan that will be put in effect in the event of gales, storms, hurricanes, and destructive weather. The plan must contain specific responsibilities and detailed actions to be taken during the conditions listed in Std Spec 0000, paragraph 3.2.3.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.6.1 This availability is to be conducted at an US Navy facility. The Contractor must comply with all US Naval facility instructions (e.g. NAVFAC P-307 for Weight Handling Program Management, etc.)”

3.6.2 Contractors will need to have a valid state identification and if they are foreign nationals, will be required to have their Permanent Resident card or Employment Authorization card, along with their Social Security card prior to coming on to base. All IDs are required to be valid and in good condition and not broken. The port engineer will fill out the contractor base passes for each contractor and send them to Naskw_base_access@us.navy.mil. The Port Engineer will also provide a paper copy of the completed contractor base pass document to each contractor prior to the day they are assigned to begin working, which each contractor is required to have with them prior to entry on to base. Contractors will provide names of all personnel coming on to base and dates/times to the Port Engineer. The address where contractors should initially report to gain base access is: A641, Saratoga Ave, Key West, FL 33040. Please note that anyone with a felony conviction within the past 10 years and anyone with suspended or invalid identification will not be granted base access.

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

mailto:Naskw_base_access@us.navy.mil

6 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

8 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

COATING MFG PRODUCT NAME BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-0)

4.2 Tank and Void Assessment form.

13 (Rev-0)

14 (Rev-0)

12300_ESD_1022_FLT

REC_63110_FLT_CHNLKR_270’ WMEC ‘B’ Class (ALL) (1215)

WORK ITEM 1: Chain Lockers, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the Chain Locker(s).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 123-002, Rev C, Chain Lkr Bhds & Details Coast Guard Drawing 905 WMEC 581-002, Rev B, Hawse & Chain Pipes

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must refer to Coast Guard Drawing 905 WMEC 123-002 and 905 WMEC 581-002 for guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

15 (Rev-0)

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the below-listed:

• Eductor strainer.

• Anchors and chains.

• Fluid contents of chain locker(s).

• Deck grating.

3.2 Cleaning tasks. The Contractor must refer to Coast Guard Drawing 905 WMEC 123-002 and 905 WMEC 581-002 for guidance and clean all interior surfaces free of all foreign materials, such as sediment or sludge. Remove all persistent residues, taking care not to damage the coating system. Remove cleaning media and residues continuously during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.

3.3 Inspection. The Contractor must visually inspect sounding tubes and the port and starboard chain locker surfaces, including the sump, bellmouths, hawse pipes, chain pipes, and all structural members.

Complete the “Tank and Void Assessment Form” (found in the Work Item titled “General Requirements”) and submit via CFR. Electronic PDF version of this form will be furnished by the COR upon request. Include the following, as applicable:

• Structural condition

• Inaccessible areas

• Condition of coating system, including measurements taken, percentage, location, and type of coating failure.

3.4 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 50 UT measurements of tank plating, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Use Coast Guard Drawing 905 WMEC 123-002 as guidance. Submit a CFR.

4. NOTES

This section is not applicable to this work item.

16 (Rev-0)

12300_ESD_1022_FLT

REC_12311_FLT_270’ WMEC ‘B’ Class (ALL) (1022)

WORK ITEM 2: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 – FUEL STOWAGE TANKS

TYPE OF TANK LOCATION CAPACITY - 95%

(GALLONS)

LOW SUCTION

(GALLONS)

Diesel Storage 4-26-1-F 3,955 200 Diesel Storage 4-26-2-F 3,955 200 Diesel Storage 4-47-1-F 7,497 300 Diesel Storage 4-47-2-F 7,497 300 Diesel Storage 4-82-0-F 3,287 200

Diesel Overflow 4-96-0-F 1,962 150 Diesel Overflow 4-165-2-F 1,450 100 Diesel Storage 4-207-0-F 10,104 350 Diesel Storage 4-207-1-F 8,373 300 Diesel Storage 4-207-2-F 8,373 300

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 113-001, Rev C, Tank Top PL & FR Fwd FR 101 Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Pltg & Framing Aft 182 Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Pltg & Framing FR 101-182 Coast Guard Drawing 905 WMEC…