Attachment_1a_Drawings of Record_Pulper-Shredder (Table of Equip A-M).pdf

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NSWCPD Pulper and Shredder Processing Equipment -Request for Proposals
Solicitation number
N6449824R4040
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This document provides drawings and specifications for pulper and shredder processing equipment. It includes 137 drawings for a large pulper modification project and 89 drawings for associated electrical systems, as well as 16 drawings for a solid waste shredder and 17 conversion drawings. Specifications cover interface requirements, component details, materials, dimensions, capacities, and engineering specifications for pulper and shredder equipment. The related solicitation is from the Department of the Navy Naval Sea Systems Command for pulper and shredder processing equipment with a solicitation number of N6449824R4040. It requests proposals but does not include additional details on pricing, response dates, or awards.

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This list summarizes the major changes made to each drawing after 05 June 2023. It is not intended to be a detailed explanation of the revision. Refer to the drawing revision block for the specific details. If there is a conflict between this list and the drawing revision block, the drawing revision block takes precedence.

MOD 1 SOLID WASTE SHREDDER DRAWINGS

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

1 C, D, I, J, K Mod 1 Solid Waste Shredder Mk III Electrical Schematic 8729170 B No Change 2 C, D, I, J, K Mod 1 Solid Waste Shredder Mk III Electrical Enclosure Assembly and Details 8729171 D No Change 3 C, D, I, J, K Mod 1 Solid Waste Shredder Feed Hopper Flange Cover Details 7556866 A No Change 4 C, D, I, J, K Mod 1 Solid Waste Shredder Cutters, Spacers, Seals and Shafts (3 Sheets) 7556870 B No Change 5 C, D, I, J, K Mod 1 Solid Waste Shredder Chamber Assembly (8 Sheets) 7556871 E No Change 6 C, D, I, J, K Mod 1 Solid Waste Shredder Top Level Assembly (4 Sheets) 7556873 K No Change 7 C, D, I, J, K Solid Waste Shredder Interface Drawing (4 sheets) 6960880 K No Change 8 C, D, I, J, K Solid Waste Shredder Frame & Hard Mount Assembly & Details (5 Sheets) 6960885 K No Change 9 C, D, I, J, K Solid Waste Shredder Collection Area Door, Details (4 Sheets) 6960887 L No Change 10 C, D, I, J, K Solid Waste Shredder Right-Angle Speed Reducer, Assembly & Details (12 Sheets) 6960891 V No Change 11 C, D, I, J, K Solid Waste Shredder Drive Belt Tensioner, Assembly & Details (2 Sheets) 6960894 G No Change 12 C, D, I, J, K Solid Waste Shredder Belt Guard, Assembly & Details (4 Sheets) 6960898 L No Change 13 C, D, I, J, K Solid Waste Shredder Electrical System, Arrangement (3 Sheets) 6960899 R No Change 14 C, D, I, J, K Solid Waste Shredder Coupling Guard, Details (1 Sheet) 6960903 E No Change 15 C, D, I, J, K Solid Waste Shredder Blast-Resistant Feed Hopper Assembly & Details (9 Sheets) 6960928 T No Change

16 C, D, I, J, K Solid Waste Shredder Blast-Resistant Collection Area Enclosure Assembly & Details (8 Sheets) 6960929 M No Change

GFI # EQUIPMENT Conversion or Overhaul Drawings DWG NO. REV REMARKS 17 C, D, I, J, K PWP Mod. 1 - Plastics Shredder Conversion Instructions 7556874 D No Change 18 C, D, I, J, K Solid Waste Shredder Cutter Shaft Refurbishment Procedure 6960955 - No Change

This list summarizes the initial issue of the Small Pulper Mod 1 drawing package on 25 October 2023. It is not intended to be a detailed explanation of the revision. Refer to the drawing revision block for the specific details. If there is a conflict between this list and the drawing revision block, the drawing revision block takes precedence.

MOD I SMALL PULPER DRAWINGS

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

19 B, F, H, M SP Mod 1 Interface Drawing 8930060 -- Initial Issue 20 B, F, H, M SP Mod 1 Inataller Provided Components 8930061 -- Initial Issue 21 B, F, H, M SP Mod 1 Control Valve Assembly 8930062 -- Initial Issue 22 B, F, H, M SP Mod 1 Top Level Conversion 8930063 -- Initial Issue 23 B, F, H, M SP Mod 1 Top Level Assembly 8930064 -- Initial Issue 24 B, F, H, M SP Mod 1 Drive Assembly 8930065 -- Initial Issue 25 B, F, H, M SP Mod 1 Splined Drive Shaft 8930066 -- Initial Issue 26 B, F, H, M SP Mod 1 Splined Impeller Assembly 8930067 -- Initial Issue 27 B, F, H, M SP Mod 1 Splined Impeller Details 8930068 -- Initial Issue 28 B, F, H, M SP Mod 1 One-Piece Impeller Ear 8930069 -- Initial Issue 29 B, F, H, M SP Mod 1 One-Piece Ear Gasket 8930070 -- Initial Issue 30 B, F, H, M SP Mod 1 Door Latch Assembly 8930071 -- Initial Issue 31 B, F, H, M SP Mod 1 Feed Chute Assembly & Details 8930072 -- Initial Issue 32 B, F, H, M SP Mod 1 Flow Switch Adapter 8930073 -- Initial Issue 33 B, F, H, M SP Mod 1 Name and Label Plates 8930074 -- Initial Issue 34 B, F, H, M SP Mod 1 Electrical System Installation Drawing 8930075 -- Initial Issue

LEGACY SMALL PULPER DRAWINGS NEEDED FOR MOD 1

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

35 B, F, H, M Piping Details (7 Sheets) 6960584 R No Change

36 B, F, H, M Feed Chute Assembly and Details (6 Sheets) 6960585 J No Change

37 B, F, H, M Drive Housing Machining (2 Sheets) 6960587 J No Change

38 B, F, H, M Drive Lip Seal Holder and Flinger (1 Sheet) 6960589 E No Change

39 B, F, H, M Drive Gaskets and Shims (1 Sheet) 6960590 D No Change 40 B, F, H, M Drive End Cap (1 Sheet) 6960592 D No Change 41 B, F, H, M Drive Mechanical Seal Plate (1 Sheet) 6960593 D No Change 42 B, F, H, M Tank Assembly (7 Sheets) 6960594 N No Change

43 B, F, H, M Frame Assembly and Details (3 Sheets) 6960595 J No Change

44 B, F, H, M Junkbox Basket (1 Sheet) 6960596 G No Change 45 B, F, H, M Junkbox Flange (1 Sheet) 6960597 D No Change 46 B, F, H, M Security Ring Assembly (2 Sheets) 6960604 J No Change 47 B, F, H, M Security Ring Weldment (2 Sheets) 6960605 F No Change 48 B, F, H, M Stationary Block and Blades (1 Sheet) 6960606 F No Change

49 B, F, H, M Miscellaneous Component Details (3 Sheets) 6960614 L No Change

50 B, F, H, M Mounting Foot (1 sheet) 6960620 E No Change 51 B, F, H, M Drive Guards (1 Sheet) 6960621 G No Change

52 B, F, H, M Tank Bottom Casting Weldment/ Machining (3 Sheets) 6960640 F No Change

53 B, F, H, M Eductor (1 sheet) 6960647 D No Change

54 B, F, H, M Small Pulper Tank Bottom Casting/ Machining (3 Sheets) 6960676 D No Change

55 B, F, H, M Seawater Hose Assemblies (1 sheet) 6960746 B No Change

PULPER ELECTRICAL DRAWINGS

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

56 A, B, E, F, G, H Pulper Mod 1 - Electrical Schematic and Wiring Diagram 8729150 D o Applicability extended to Small Pulper Mod

57 A, B, E, F, G, H Pulper Mod 1 - Electrical Enclosure Assembly and Details 8729152 G o Applicability extended to Small Pulper Mod

58 A, B, E, F, G, H Pulper Mk III Electrical Schematic and Wiring Diagram (5 Sheets) 8729160 C No Change

59 A, B, E, F, G, H Pulper Mk III Electrical Control Enclosure Assembly (10 Sheets) 8729161 B No Change

GFI # EQUIPMENT LEGACY PULPER DRAWINGS: DWG NO. REV REMARKS

60 A, B, E, F, G, H Pushbutton, Flush Head, Black 6960368 C No Change

61 A, B, E, F, G, H Pulper Electrical Control Enclosure Arrangement (11 Sheets) 6960500 N No Change

62 A, B, E, F, G, H PLC Electrical Schematic & Wiring Diagram (5 Sheets) 6960501 G No Change 63 A, B, E, F, G, H PLC Electrical System Installation (3 Sheets) 6960504 G No Change 64 A, B, E, F, G, H Pulper Conductivity Switch Relay (MTR1) Retrofit Kit 6960505 -- No Change 65 A, B, E, F, G, H Pulper Proximity Switch (1 Sheet) 6960611 E No Change 66 A, B, E, F, G, H Pulper PB, Mushroom Head, Red 6960617 A No Change 67 A, B, E, F, G, H Conductivity Switch (2 Sheets) 6960633 E No Change 68 A, B, E, F, G, H Conductivity Switch Controller (1 Sheet) 6960634 C No Change 69 A, B, E, F, G, H Relay, Plug-In (1 Sheet) 6960645 B No Change 70 A, B, E, F, G, H Socket, Plug-In Relay (1 Sheet) 6960646 B No Change 71 A, B, E, F, G, H Alarm (1 Sheet) 6960648 B No Change 72 A, B, E, F, G, H Hour Meter (1 Sheet) 6960651 D No Change 73 A, B, E, F, G, H PLC Ladder Logic Diagram (75 Sheets) 6960656 F No Change 74 A, B, E, F, G, H PLC Display Unit Logic Diagram (17 Sheets) 6960657 E No Change

75 A, B, E, F, G, H Message Display Unit (1 Sheet) 6960660 F No Change

76 A, B, E, F, G, H Current Transducer, XDCR (2 Sheets) 6960661 C No Change 77 A, B, E, F, G, H PLC Output Module (1 Sheet) 6960662 C No Change 78 A, B, E, F, G, H PLC Baseplate (1 Sheet) 6960663 C No Change 79 A, B, E, F, G, H Pushbutton, Extended, Red, 2nd (1 Sheet) 6960664 B No Change 80 A, B, E, F, G, H Ammeter, Sectioned Scale (1 Sheet) 6960665 D No Change 81 A, B, E, F, G, H Filter, Power Line 6960666 B No Change 82 A, B, E, F, G, H PLC Input Module (1 Sheet) 6960667 C No Change 83 A, B, E, F, G, H Pushbutton, Flush Head, Green, 2nd 6960668 B No Change 84 A, B, E, F, G, H PLC Power Supply (1 Sheet) 6960669 C No Change 85 A, B, E, F, G, H PLC Analog Input Module (1 Sheet) 6960670 C No Change 86 A, B, E, F, G, H PLC Analog Output Module (1 Sheet) 6960672 C No Change 87 A, B, E, F, G, H Message Display Cable Assembly (1 Sheet) 6960673 D No Change 88 A, B, E, F, G, H PLC Filler Module (1 Sheet) 6960674 C No Change 89 A, B, E, F, G, H Nameplates and Hazard Plates (5 Sheets) 6960879 R No Change

This list summarizes the major changes made to each MOD 1 Large Pulper drawing since 30 June 2023. It is not intended to be a detailed explanation of the revision. Refer to the drawing revision block for the specific details. If there is a conflict between this list and the drawing revision block, the drawing revision block takes precedence.

MOD I LARGE PULPER DRAWINGS

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

90 A, E, G, L Large Pulper Mod 1 - Interface Drawing 8729126 B No Change 91 A, E, G, L Large Pulper Mod 1 - Installer Provided Components 8729127 C No Change 92 A, E, G, L Large Pulper Mod 1 - Control Valve Assembly 8729128 A No Change 93 A, E, G, L Large Pulper Mod 1 - Top Level Conversion Assembly 8729129 D No Change 94 A, E, G, L Large Pulper Mod 1 - Top Level Assembly 8729130 C No Change 95 A, E, G, L Large Pulper Mod 1 - Drive Assembly 8729131 B No Change 96 A, E, G, L Large Pulper Mod 1 - Splined Drive Shaft 8729132 - No Change 97 A, E, G, L Large Pulper Mod 1 - Splined Impeller Assembly 8729133 B No Change 98 A, E, G, L Large Pulper Mod 1 - Splined Impeller Details 8729134 A No Change 99 A, E, G, L Large Pulper Mod 1 - One-Piece Impeller Ear 8729135 A No Change 100 A, E, G, L Large Pulper Mod 1 - Belt Tensioner Details 8729136 A No Change 101 A, E, G, L Large Pulper Mod 1 - Door Latch Assembly and Details 8729137 D No Change 102 A, E, G, L Large Pulper Mod 1 - Lower Shell Assembly 8729138 A No Change 103 A, E, G, L Large Pulper Mod 1 - Junkbox Assembly 8729139 - No Change 104 A, E, G, L Large Pulper Mod 1 - Upper Shell Assembly 8729140 A No Change 105 A, E, G, L Large Pulper Mod 1 - Impeller Lifting Fixture Installation and Details 8729141 C No Change 106 A, E, G, L Large Pulper Mod 1 - Name and Label Plates 8729143 C No Change 107 A, E, G, L Large Pulper Mod 1 - One Piece Ear Gasket 8729144 - No Change 108 A, E, G, L Large Pulper Mod 1 - Flow Switch Adapter 8729145 - No Change 109 A, E, G, L Large Pulper Mod 1 - Electrical System Installation 8729151 C No Change 110 A, E, G, L Large Pulper Mod 1 - Electrical Enclosure Conversion 8729153 E No Change 111 A, E, G, L Large Pulper Mod 1 - Local Status Indicator 8729154 - No Change

BASELINE LARGE PULPER DRAWINGS THAT MAY BE USED IN MOD 1 FABRICATION

GFI # EQUIPMENT TITLE DWG NO. REV REMARKS

112 A, E, G, L Large Pulper, Rail Weldment 6960302 L No Change 113 A, E, G, L Large Pulper, Frame Weldment 6960303 H No Change 114 A, E, G, L Large Pulper, Guard, Side Frame 6960304 E No Change 115 A, E, G, L Large Pulper, Guard, Belt Drive 6960305 J No Change 116 A, E, G, L Large Pulper, Idler Arm Assembly 6960306 G No Change 117 A, E, G, L Large Pulper, Junkbox Gasket 6960307 E No Change 118 A, E, G, L Large Pulper, Tension Rod Cover and U-Bolt 6960308 G No Change 119 A, E, G, L Large Pulper, Security Ring Gasket 6960309 E No Change 120 A, E, G, L Large Pulper, Slurry Chamber 6960311 N No Change 121 A, E, G, L Large Pulper, Security Ring 6960319 J No Change 122 A, E, G, L Large Pulper, Lower Shell Weldment 6960321 H No Change 123 A, E, G, L Large Pulper, Door, Access 6960322 H No Change 124 A, E, G, L Large Pulper, Gasket, Access Door 6960323 D No Change 125 A, E, G, L Large Pulper, Access Door Bar Weldment and Details 6960324 K No Change 126 A, E, G, L Large Pulper, Torsion Spring Details 6960326 D No Change 127 A, E, G, L Large Pulper, Gasket, Shell Flange 6960327 C No Change 128 A, E, G, L Large Pulper, Gasket, Drive Flange 6960329 C No Change 129 A, E, G, L Large Pulper, Bearing Housing Details 6960331 K No Change 130 A, E, G, L Large Pulper, Junkbox 6960335 K No Change 131 A, E, G, L Large Pulper, Door Bar, Junkbox 6960336 G No Change 132 A, E, G, L Large Pulper, Door, Junkbox 6960337 H No Change 133 A, E, G, L Large Pulper, Junkbox Basket 6960338 H No Change 134 A, E, G, L Large Pulper, Gasket, Junkbox Door 6960339 D No Change 135 A, E, G, L Large Pulper, Impeller Blade and Security Ring Blade 6960344 H No Change 136 A, E, G, L Large Pulper, Seawater Orifice Plates and Screen 6960347 D No Change 137 A, E, G, L Large Pulper, Brackets 6960348 H No Change

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