Attachment 1 - YC-1648 Specifications.pdf

PRELIMINARY SPECIFICATION

SHIP: YC-1648 (YC 1648) ITEM NO: 077-01-001

COAR: 16 PCN: SERV-L001

CMP: NONE

PLANNER: DEMERS, RAY

ROBERTS, JEARLD

SSP: BOST-519-22 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 Repair or Maintenance of Naval Vessels; Handling of Hazardous Waste, 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: HAZARDOUS WASTE MANIFEST (WC) - WORK

COMPLETE + 2

days

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before

SHIP: YC-1648 (YC 1648)

SSP: BOST-519-22 2 of 5 ITEM NO: 077-01-001

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completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

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TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) N/A N/A N/A

Sodium Hydroxide N/A N/A N/A

Cleaning Solvents N/A N/A 50 Gals

Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)

Fluorocarbons N/A N/A N/A

Morpholine N/A N/A N/A

Sodium Chromates N/A N/A N/A

Hydrazine N/A N/A N/A

Methyl Ethyl Ketone N/A N/A N/A

Spent Abrasive Blast Material N/A N/A 30 Tons

(contaminated with a known hazardous waste)

Trichloroethane N/A N/A N/A

Miscellaneous Chemicals N/A N/A 100 Lbs

(Ignitable)

Miscellaneous Chemicals N/A N/A N/A

(Corrosive)

Miscellaneous Chemicals N/A N/A N/A

(TCLP Toxic)

Miscellaneous Chemicals N/A N/A N/A

(Reactive)

Oil (Synthetic) N/A N/A N/A

Paints (Enamel, Latex, N/A N/A 1200 lbs

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, N/A N/A 200 lbs cadmium, or chrome)

Paint Strippers (phenols, N/A N/A N/A

SSP: BOST-519-22 4 of 5 ITEM NO: 077-01-001

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lead, chromium)

Sludge (Contaminated with N/A N/A N/A a known hazardous waste)

Wool Felt (contaminated N/A N/A N/A with chromium and PCB's)

Ventilation Debris/Residue

(Heavy Metals, e.g., cadmium chromium) N/A N/A N/A

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: HAZARDOUS WASTE REPORT (WC) - WORK

COMPLETE + 3

days

3.7 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that

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bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 110-11-001

COAR: 16 PCN: SERV-L110

CMP: NONE

PLANNER: ROBERTS, JEARLD

SSP: BOST-519-22 1 of 3 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Underwater Hull Inspection and Repair; accomplish

1.2 Location of Work:

1.2.1 Underwater Hull, Including Sides, Bow and Stern

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-7010379 Rev O, Bottom Plating and Sections

2.3 100-7010381 Rev I, Side Plating and Details

2.4 101-4799508, Open Lighter YC 1523 Series & Arrangement

2.5 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.6 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

3. REQUIREMENTS:

3.1 Accomplish a visual inspection within the first 24 hours after drydocking of barge, upon completion of the hydro pressure water wash cleaning of the underwater hull and prior to painting, from the bottom of the keel to the upper boottop limit, including shell plating, sea chests, skegs and structural members for structural integrity, deterioration, pitting, cracks and areas of damage or distortion, using 2.2 through 2.4 for guidance.

Report: INSPECTION RESULTS (WC) - WORK

COMPLETE + 3

days

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing conditions found to the

SUPERVISOR.

3.2 Accomplish ultrasonic tests on the underwater hull plating, within 72 hours of drydocking, in 200 locations, as designated by the SUPERVISOR, in accordance with 2.5, using 2.2 through 2.4 for guidance.

3.2.1 The accept or reject criteria shall be in accordance with Paragraph 8 of 2.6.

Report: SKETCH AND UT READINGS (WC) - WORK

COMPLETE + 3

days

SSP: BOST-519-22 2 of 3 ITEM NO: 110-11-001

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3.2.2 Submit one legible copy, in hard copy or approved

transferrable media, of a sketch which includes specific locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.2.2.1 Sketch shall show location of each reading, original

material thickness, existing material thickness, and percentage of material thickness reduction to the SUPERVISOR.

3.2.2.2 Notate if reading is taken over existing doubler plate.

3.3 Accomplish repairs resulting from the visual inspection in 3.1 and ultrasonic testing results of 3.2 in locations as designated by the SUPERVISOR, using 2.2 through 2.4 as follows:

3.3.1 Vee-out and weld repair a total of 100 linear feet of splits, cracks, deteriorated and damaged welds.

3.3.2 Clad weld a total of 500 square inches of plating defects.

3.3.2.1 Surfaces shall be ground to smooth metal prior to

welding.

3.3.2.2 Fill local pits and grooves with weld metal prior to the application of principal build-up layers.

3.3.3 Install new a total of 200 square feet of 15.3 # mild steel doubler plating in areas of deteriorated hull plating as designated by the SUPERVISOR.

3.3.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

3.3.4.1 Accomplish nondestructive testing in accordance with

Line 11.

(V)(G) "VERIFY TEST"

3.3.5 Accomplish the requirements of 009-25 of 2.1 for the local air hose test of the repaired weld seams. Allowable leakage: None.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Work in conjunction with Work Item 123-21-001; Void; clean, inspect and preserve and 631-31-001, Underwater Hull and Freeboard; clean and preserve.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

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SHIP: YC-1648 (YC 1648) ITEM NO: 123-21-001

COAR: 16 PCN: SERV-L123

CMP: NONE

PLANNER: ROBERTS, JEARLD

SSP: BOST-519-22 1 of 3 ITEM NO: 123-21-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Void; clean, inspect, and preserve

1.2 Location of Work:

1.2.1 Throughout the Barge

1.3 Identification:

1.3.1 Quantity (6 EA), Void, Nos. One through 6 (including Quantity (11 EA), associated 15" X 23" Raised Bolted Access Cover, and Quantity (One EA), Hatch WTRTT Raised, 36 Inch by 42 Inch, Individually Dogged, 6 Dog

2. REFERENCES:

2.1 Standard Items

2.2 100-7010378 Rev O, Scantling and Sections

2.3 100-7010379 Rev O, Bottom Plating and Sections

2.4 100-7010383 Rev O, Transverse Bhd and Framing Sections and Details

2.5 100-7010381 Rev 1, Side Plating and Details

2.6 101-4799508 Rev C, Open Lighter YC-1523 Series Hull Structure and Arrangement

2.7 600-4799512 Rev B, Open Lighter YC-1523 Series General Outfitting Details

2.8 622-7010388 Rev O, Open Lighter YC-1646 Series Ladder Details and Grating Installation

3. REQUIREMENTS:

(V)(G) "JOINT VISUAL INSPECTION"

3.1 Accomplish a joint visual inspection with the SUPERVISOR of each void listed in 1.3 and located in 1.2, for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion including structural members, manhole covers and associated coamings, using 2.2 through 2.8 for guidance.

Report: INSPECTION RESULTS (WC) - WORK

COMPLETE + 3

days

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing type, extent, and location of defects to the SUPERVISOR.

3.1.2 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each void. Test pressure shall be 2 PSIG. Maintain test

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pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.2 Accomplish the following repairs to the voids listed in 1.3 and located in 1.2, using 2.2 through 2.8 for guidance:

3.2.1 Vee-out and weld repair a total of 100 linear feet of

deteriorated and damaged welds as designated by the SUPERVISOR.

3.2.2 Clad weld a total of 500 square inches of plating defects.

3.2.3 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

3.2.3.1 Accomplish nondestructive testing in accordance with

Line 11.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 18, for a total of 2000 square feet of void surfaces listed in 1.3 and located in 1.2, including interior surfaces of access covers as designated by the SUPERVISOR.

3.3.1 Topcoat color shall match existing.

3.3.2 Accomplish the requirements of Paragraph 3.1.6 of 009-32 of 2.1, for surface preparation in lieu of abrasive blasting.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, 2, 3, or 4, for exterior surfaces of each void access cover listed in 1.3, including associated coaming.

(I)(G) "FINAL AIR TEST"

3.5 Accomplish the requirements of 009-25 of 2.1 for final air test of each void listed in 1.3 and located in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 The possibility of lead based paint exist in interior surfaces of voids listed in 1.3. Contractor shall take safety precautions as required by Paragraphs 3.1.1 and 3.1.2 of 009-32.

4.2 Voids listed in 1.3 are opened and closed in Work Item 992-31-001, Cleaning and Pumping; accomplish.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: BOST-519-22 3 of 3 ITEM NO: 123-21-001

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SHIP: YC-1648 (YC 1648) ITEM NO: 150-11-001

COAR: 16 PCN: SERV-L150

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 150-11-001

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1. SCOPE:

1.1 Title: Exterior Attachment; remove

1.2 Location of Work:

1.2.1 Throughout the Barge

1.3 Identification:

1.3.1 Quantity (4 EA), Light Pole (4-1/2 inch Dia, 16 feet High) Port, Fwd to Aft

1.3.2 Quantity (One EA), Fairlead, Approximately Frame 40, Starboard

1.3.3 Quantity (100 EA), 1/2 inch Dia. Round Bar (Around the

perimeter of Barge, 6 inches above the Top Fender)

1.3.4 Quantity (50 EA), 1/4 inch Pin Hole, (48 inches inboard of Shell) Port, Fwd to Aft

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Remove existing equipment listed in 1.3 and located in 1.2, as designated by the SUPERVISOR.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7, for deck repairs of 1.3.4.

3.1.2 Chip and grind surfaces flush and smooth in way of removals.

3.2 Accomplish the requirements of 009-25 of 2.1, for an air hose, water hose, or vacuum box test of disturbed surfaces in way of repair and removal areas. Allowable leakage: None.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

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EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: YC-1648 (YC 1648) ITEM NO: 167-11-001

COAR: 16 PCN: SERV-L152

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 3 ITEM NO: 167-11-001

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1. SCOPE:

1.1 Title: Watertight Hatch; inspect and repair

1.2 Location of Work:

1.2.1 Main Deck, Between Frames 8-10, Port

1.3 Identification:

1.3.1 Quantity (One EA), Hatch WTRTT Raised, 36 Inch by 42 Inch, Individually Dogged, 6 Dog

2. REFERENCES:

2.1 Standard Items

2.2 805-1624077, Hatch, WT, Individually Dogged, 36 X 42 Inch, Without Scuttle, 5 and 15 PSI Arrangement

2.3 612-7010382 Rev 1, Handrails Details

2.4 611-7010384, Deck Arrangements and Details

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION "

3.1 Accomplish a visual inspection of hatch listed in 1.3.1 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in location listed in 1.2.1, using 2.2 through 2.4 for guidance.

Report: visual (WC) - WORK

COMPLETE + 3

days

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove existing hatch cover listed in 1.3.1. Disassemble, clean, and inspect for wear or damage each dogging bolt assembly, brace and hinge assembly, including hardware, knife edge and gasket retaining area, using

2.2 through 2.4 for guidance. Remove existing gasket from hatch cover assembly and inspect surfaces in way of gasket removal. Mark, tag and retain disassembled parts for assembly.

Report: VISUAL (WC) - WORK

COMPLETE + 3

days

3.2.1 Submit one legible copy, in hard copy or approved

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transferrable media, of a report listing results of the requirements of 3.2 including parts requiring replacement or repairs required not listed in this Work Item to the SUPERVISOR.

3.3 Vee-out and weld repair one linear foot of broken or cracked welds, and weld buildup one linear foot of knife edge found to be defect in report in 3.1.1 or 3.2.1.

3.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Columns A and D, Lines One through 7.

3.5 Accomplish the requirements of 009-32 of 2.1, Table 4, Line 19 for the interior surfaces and Table 2, Line One for exterior surfaces of hatch cover listed in 1.3.1.

3.5.1 Mask-off and protect hatch knife edge, each threaded and bearing surface, and each dog wedge prior to surface preparation and preservation operation.

3.5.2 Remove protection after completion of surface preparation and preservation operations.

3.6 Assemble, lubricate and install each dog and hinge assembly on hatch cover listed in 1.3.1. Install hatch cover assembly on coaming assembly using new hinge pins, washers and cotter pins, using 2.2 for guidance.

Install new one (EA) hatch brace assembly consisting of Pieces 8, 67 through 75, and 79 through 83 of 2.2.

3.6.1 Install new gasket on hatch cover assembly. New gasket shall conform to ZZ-R-765 Silicone, Class B, 30 Durometer.

(V)(G) "OPERATIONAL TEST"

3.7 Accomplish an operational test of the hatch listed in 1.3.1. Open and close, dog and undog hatch through 2 complete cycles to assure proper operation. Allowable sticking or binding: None.

3.8 Accomplish the requirements of 009-25 of 2.1 for a chalk test of watertight hatch listed in 1.3.1.

3.9 Accomplish the requirements of 009-25 of 2.1 for a water hose test of watertight hatch listed in 1.3.1. Allowable leakage: None.

3.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: BOST-519-22 3 of 3 ITEM NO: 167-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: YC-1648 (YC 1648) ITEM NO: 331-11-001

COAR: 16 PCN: SERV-L303

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 331-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Electrical Conduit; remove

1.2 Location of Work:

1.2.1 Main Deck and Around the Perimeter of the Barge, (6 inches Above the Top Fender)

1.3 Identification:

1.3.1 Quantity (250 LF) Electrical Conduit, Including Wires and Associated Fittings

1.3.2 Quantity (2 EA) Kick Pipe, Main Deck, Frame 2 and 4, Port

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Remove existing equipment listed in 1.3 and located in 1.2, as designated by the SUPERVISOR.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7, for deck insert in way of removals of 1.3.2.

(I) "MAGNETIC PARTICLE INSPECTION"

3.1.1.1 Accomplish nondestructive testing in accordance with

Line 11.

3.1.2 Chip and grind surfaces flush and smooth in way of removals.

3.2 Accomplish the requirements of 009-25 of 2.1, for an air hose, water hose, or vacuum box test of disturbed surfaces in way of removal areas.

Allowable leakage: None.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

SSP: BOST-519-22 2 of 2 ITEM NO: 331-11-001

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SHIP: YC-1648 (YC 1648) ITEM NO: 582-11-001

COAR: 16 PCN: SERV-L582

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 3 ITEM NO: 582-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Mooring and Towing Fitting; inspect and repair

1.2 Location of Work:

1.2.1 Main Deck

1.3 Identification:

1.3.1 Quantity (2 EA), Closed Chock, 14 Inch, Piece No. One of 2.2 (One Fwd and One Aft on Centerline)

1.3.2 Quantity (4 EA), Closed Chock, 12 Inch, Piece No. 2 of 2.2 (2 Port and 2 Stbd)

1.3.3 Quantity (8 EA), Cleat, 16 Inch, Piece No. 3 of 2.2 (4 Port and 4 Stbd)

1.3.4 Quantity (4 EA), Cleat, 36 Inch, Piece No. 4 of 2.2 (2 Port and 2 Stbd)

1.3.5 Quantity (4 EA), Double Bitt, 8 Inch, Piece No. 5 of 2.2 (2 Port and 2 Stbd)

1.3.6 Quantity (2 EA), Padeye on Main Deck, Frame 5, Port and Starboard (PC 51 of 2.2)

1.3.7 Quantity (One EA), Cleat, 16 Inch, Piece No. 3 of 2.2

1.3.8 Quantity (One EA), Closed Chock, 12 Inch, Piece No. 2 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 YC/YFN-600-2536090 Rev B, Mooring-Towing Arrgt

2.3 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.4 YC 1523 Series-600-4799512 Rev B, General Outfitting Details

2.5 NAVSEA S9AA0-AB-GOS-010/GSO Rev 09, General Specifications for Overhaul of Surface Ships GSO April 2016 Edition

2.6 805-2276338 Rev B, Cleats, Welded Horn Type

2.7 805-1843363 Rev A, Chocks for Synthetic Rope

3. REQUIREMENTS:

3.1 Accomplish a visual inspection of each deck fitting listed in 1.3.1 through 1.3.6 and located in 1.2, for structural defects, worn or grooved areas, cracks, dents, and broken or defective welds.

(I) "MAGNETIC PARTICLE INSPECTION"

3.1.1 Accomplish magnetic particle inspection of 100 percent of

SSP: BOST-519-22 2 of 3 ITEM NO: 582-11-001

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attachment welds of inspected fittings in accordance with 2.3.

Report: INSPECTION RESULTS (WC) - WORK

COMPLETE + 3

days

3.1.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the visual inspection and magnetic particle inspection to the SUPERVISOR.

3.2 Install new 16 inch cleat listed in 1.3.7 at Stern deck edge, 7 Foot 6 inches Starboard of centerline, and 12 inch closed chock listed in

1.3.8 at 2 Foot 9 inches inboard of Starboard side shell, using 2.2, 2.4,

2.6 and 2.7 for guidance.

3.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

(I) "MAGNETIC PARTICLE INSPECTION"

3.2.1.1 Accomplish nondestructive testing in accordance with

Line 11.

(I)(G) "STATIC LOAD TEST"

3.2.2 Accomplish a static load test of newly installed 16 inch cleat and 12 inch closed chock in accordance with Section 611k (cleat) and 582j (chock) of 2.5, and 2.2, 2.6 and 2.7. Hold test load for 10 minutes. Remove the test load and inspect the cleat and surrounding structure for evidence of damage or permanent deformation. Allowable damage: None.

3.3 Vee-out and weld 50 linear feet of defective welds as designated by the SUPERVISOR.

3.3.1 Clad weld one square foot of defects as designated by the

SUPERVISOR.

3.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

(I) "MAGNETIC PARTICLE INSPECTION"

3.3.2.1 Accomplish nondestructive testing in accordance with

Line 11.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Work in conjunction with Work Item 634-21-001, Nonskid; repair.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

SSP: BOST-519-22 3 of 3 ITEM NO: 582-11-001

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1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 612-11-001

COAR: 16 PCN: SERV-L151

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 612-11-001

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1. SCOPE:

1.1 Title: Stanchion and Lifeline; install

1.2 Location of Work:

1.2.1 Main Deck

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 612-7010382 Rev 1, Handrail Details

2.3 611-7010384 Rev 0, Deck Arrangement and Details

2.4 804-5184155 Rev -, Liferails, Lifelines and Awning Stanchions (Alum and Steel) Details and L/M

3. REQUIREMENTS:

3.1 Remove existing and install new stanchions and lifelines in location listed in 1.2 in accordance of 2.2, using 2.3 and 2.4 for guidance.

(V)(G) "CONFIGURATION OF LIFELINES"

3.1.1 Accomplish a visual inspection with the SUPERVISOR, to

determine actual locations of the following:

3.1.1.1 75 percent of the total lifelines shall be stainless steel wire rope, Piece Mark 13 of 2.2.

3.1.1.2 The remaining 25 percent of the total lifeline assembly, Piece Mark 12 of 2.2, shall be 1/4 inch stainless steel chains conforming to Grade SAE 304 in lieu of galvanized.

3.1.2 Install stanchion bases in accordance with "Detail 12" of 2.2.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with Line 11.

3.2.2 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each stanchion base. Allowable leakage: None.

(I)(G) "STATIC LOAD TEST"

3.3 Accomplish a static load test on the handrails and stanchions installed in 3.1 as follows:

3.3.1 Accomplish a static load test of 10 percent of the installed stanchion and handrails. A test load of 300 pounds shall be applied

SSP: BOST-519-22 2 of 2 ITEM NO: 612-11-001

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horizontally outboard at the top of the stanchion and perpendicular to the railing and held for ten minutes. Remove the test load and inspect the lifeline rails, stanchions and surrounding structure for evidence of damage or permanent deformation. Allowable damage: None.

3.4 Accomplish the requirements of 009-11 of 2.1.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Known source for Lifeline and fitting material:

US Cargo Control

202 Blue Creek Dr.

Urbana, IA 52345

(866)444-9990

4.2 Work in conjunction with Work Item 634-11-001, Main Deck Exterior;

clean and preserve.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 631-31-001

COAR: 16 PCN: SERV-L631

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 631-31-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Underwater Hull and Freeboard; clean and preserve

1.2 Location of Work:

1.2.1 Underwater Hull and Sides Up to the Recorded Draft Line, including Appendages

1.2.2 Freeboard from the Recorded Draft Line Up to Main Deck

including Pipe Fendering and Appendages

1.3 Identification:

1.3.1 Quantity (20 EA), D-Shaped Fender, Piece No. 12 of 2.3

1.3.2 Quantity (4 EA), Precurved D-Shaped Fender, Piece No. 13 of 2.3

1.3.3 Quantity (2 EA), D-Shaped Fender, Piece No. 14 of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 101-6196344 Rev 1, Open Lighter YC 1554 Series Anode Location and Docking Plan

2.3 611-7010385 Rev 0, Bumper Arrangement

2.4 602-7010387 Rev 0, Hull Markings

3. REQUIREMENTS:

3.1 Immediately upon drydocking or within 24 hours after drydocking, wash down the hull and freeboard surfaces listed in 1.2 using a high pressure water washing system, at a minimum pressure of 3,000 PSI, removing surface contaminates and loose non-adhering paint. Surfaces shall be free of oil, grease, dirt, soil, salts and contaminants.

3.1.1 Accomplish containment and disposal of all contaminated hydro wash water.

3.2 Record locations of upper and lower boot topping limits, draft marks, barge name and hull number. Verify location of weld marks for reestablishing layout after underwater hull and freeboard preservation, using 2.2 through 2.4 for guidance.

3.3 Mask and protect existing D-Shaped Fender listed in 1.3 and located in 1.2.2 to protect during preservation operations.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 3, for surfaces listed in 1.2.1, using 2.2 and 2.3 for guidance.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 4 for surfaces listed in 1.2.2, using 2.2 and 2.3 for guidance.

SSP: BOST-519-22 2 of 2 ITEM NO: 631-31-001

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3.5.1 Apply hull marking recorded in 3.2.

3.6 Remove masking protection installed on D-Shaped Fender in 3.3.

3.7 Accomplish the requirements of 009-32 of 2.1 for new and distrubed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 633-11-001

COAR: 16 PCN: SERV-L633

CMP: NONE

PLANNER: DEMERS, RAY

ROBERTS, JEARLD

SSP: BOST-519-22 1 of 2 ITEM NO: 633-11-001

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1. SCOPE:

1.1 Title: Hull Zinc Anode; replace

1.2 Location of Work:

1.2.1 Underwater Hull

1.3 Identification:

1.3.1 Quantity (56 EA), Zinc Anode, Type ZHC-42, 6 Inch by 12 Inch by 2.5 Inches thick, conforming to MIL-A-18001, Class One

2. REFERENCES:

2.1 Standard Items

2.2 101-6196344 Rev 1, Open Lighter YC 1554 Series Anode Location and Docking Plan

2.3 803-921865 Rev R, Cathodic Protection Hull Zinc Protectors

3. REQUIREMENTS:

3.1 Remove existing and install new the equipment listed in 1.3.1 and located in 1.2, using 2.2 and 2.3 for guidance.

3.1.1 Remove existing and install new a total of 40 studs found deteriorated or damaged, conforming to the material requirements of 2.3.

3.1.1.1 Chip and grind surfaces flush in way of removals.

3.1.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column D, Lines One through 7.

3.1.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces prior to installation of zinc anodes.

3.1.3 Install new nuts and washers conforming to the material requirements of 2.3.

(V)(G) "TORQUE AND RESISTANCE TEST"

3.1.4 Torque each new zinc anode retaining nut to 30 foot-pounds.

3.1.4.1 Test each new zinc anode to verify electrical resistance between the anode zinc surface and the adjacent metal barge structure is less than 0.1 Ohm.

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed areas.

4. NOTES:

4.1 Work in this item interfaces with Work Item 631-31-001, Underwater Hull and Freeboard; clean and preserve.

SSP: BOST-519-22 2 of 2 ITEM NO: 633-11-001

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5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 634-11-001

COAR: 16 PCN: SERV-L634

CMP: NONE

PLANNER: DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 634-11-001

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1. SCOPE:

1.1 Title: Main Deck Exterior; clean and preserve

1.2 Location of Work:

1.2.1 Main Deck, Forward Perpendicular to Aft Perpendicular, Port and Starboard (preserved surfaces not receiving nonskid)

1.3 Identification:

1.3.1 Quantity (2 EA), Closed Chock, 14 Inch, Piece Mark. 5 of 2.2 (One Fwd and One Aft on Centerline)

1.3.2 Quantity (4 EA), Closed Chock, 12 Inch, Piece Mark. 7 of 2.2 (2 Port and 2 Stbd)

1.3.3 Quantity (4 EA), Cleat, 30 Inch, Piece Mark 9 of 2.2 (2 Port and 2 Stbd)

1.3.4 Quantity (4 EA), Double Bitt, 8 Inch, Piece Mark 5 of 2.2 (2 Port and 2 Stbd)

1.3.5 Quantity (8 EA), Cleat, 18 Inch, Piece Mark 13 of 2.2 (4 Port and 4 Stbd)

1.3.6 Quantity (60 EA), Socket, Deck, Piece Mark 15 of 2.2

1.3.7 Quantity (11 EA), 15" X 23" Raised Bolted Plate Manhole, Piece Mark 16 of 2.2

1.3.8 Quantity (One EA), Hatch WTRTT Raised, 36 Inch by 42 Inch, Individually Dogged, 6 Dog, Piece Mark 17 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 611-7010384 Rev O, Deck Arrangement and Details

2.3 YC/YFN-600-2536090 Rev B, Mooring-Towing Arrgt

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 13, Column A, and Table 2, Line One, Columns B, C and E for a total of 1000 square feet of deck surfaces as designated by the SUPERVISOR in location listed in 1.2, including the equipment listed in 1.3, using 2.2 and 2.3 for guidance.

4. NOTES:

4.1 Work in conjunction with Work Items 123-11-001, Void; clean, inspect, and preserve, 582-11-001, Mooring and Towing Fitting; inspect and repair, 612-11-001, Stanchion and Lifeline; install and 634-21-001, Nonskid; repair.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

SSP: BOST-519-22 2 of 2 ITEM NO: 634-11-001

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5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 634-21-001

COAR: 16 PCN: SERV-L635

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 1 ITEM NO: 634-21-001

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1. SCOPE:

1.1 Title: Nonskid; repair

1.2 Location of Work:

1.2.1 Main Deck, Forward Perpendicular to Aft Perpendicular, Port and Starboard

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 YC/YFN-600-2536090 Rev B, Mooring-Towing Arrgt

2.3 611-7010384 Rev O, Deck Arrangement and Details

2.4 612-7010382 Rev 1, Handrail Details

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 21, for a total of 3600 square feet of nonskid deck surfaces in location listed in 1.2 as designated by the SUPERVISOR, using 2.2 through

2.4 for guidance.

4. NOTES:

4.1 Work in conjunction with Work Items 612-11-001, Stanchion and Lifeline; install and 634-11-001, Main Deck Exterior; clean and preserve.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 992-11-001

COAR: 16 PCN: SERV-L992

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-519-22 1 of 2 ITEM NO: 992-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

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1. SCOPE:

1.1 Title: Towing Service; provide

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 SL740-AA-MAN-010 Rev 3, U.S. Navy Towing Manual (1 July 2002)

2.3 COMDTINST M16672.2D, U.S. Department of Transportation United States Coast Guard, Navigation Rules, International-Inland

3. REQUIREMENTS:

3.1 Provide pilot, towing bridle and towing tug service and tow the YC- 1648 from Portsmouth Naval Shipyard, Seavey Island, Kittery, Maine to the Contractor's Facility using 2.2 for guidance. Return the Barge to Portsmouth Naval Shipyard, Seavey Island, Kittery, Maine when directed by the SUPERVISOR.

3.1.1 Pickup and return of the Barge shall be accomplished between the hours of 0800 and 1500 Monday through Friday.

3.2 Install and maintain lights in accordance with 2.2 and 2.3.

3.2.1 Install towing lights located on the Stern, Port and

Starboard.

3.2.1.1 Install Government Furnished Material (GFM) provided in 5.1.

3.3 Provide self contained gasoline powered portable emergency bilge pumps, minimum capacity of 250 GPM, with suction and discharge hoses and fuel.

3.4 Provide and maintain 2-way radio communication between the towing tug and the YC-1648 at all times while the Barge is manned.

3.5 Install mooring lines provided as Government Furnished Material (GFM) in Paragraph 5.1.

3.5.1 Install GFM provided in 5.1.

3.6 Maintain the Barge in a seaworthy condition during towing in accordance with 2.2 and 2.3.

3.7 Upon completion of the tow, remove equipment installed in 3.2 and return the Barge to its original condition.

SSP: BOST-519-22 2 of 2 ITEM NO: 992-11-001

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3.7.1 Unlash all loose material and equipment lashed during the tow and return to the orignal location.

3.7.2 Remove covers or equipment installed to meet the requirements of 3.6.

3.8 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, Lines One through 7.

3.9 Secure the Barge to the pier upon return to Portsmouth Naval Shipyard, Seavey Island, Kittery, Maine.

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 4 EA Mooring Line N/A 2.2 N/A 3.5.1

2. 1 SE Lights, Towing N/A 2.2 N/A 3.2.1.1

5.2 PUSH MATERIAL:

1. None.

SHIP: YC-1648 (YC 1648) ITEM NO: 992-11-002

COAR: 16 PCN: SERV-L993

CMP: NONE

PLANNER: DEMERS, RAY

ROBERTS, JEARLD

SSP: BOST-519-22 1 of 2 ITEM NO: 992-11-002

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government.