Attachment 1 Trane 120 Ton Chiller product details.pdf
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- Attached to
- HVAC Chiller Replacement Bldg 4916 (TRANE)
- Solicitation number
- FA480925Q0092
About this file
This document is a detailed product specification sheet for a Trane CGAM 120-ton air-cooled water chiller. The chiller is designed for the SJAFB 4916 facility, with two units being procured (tagged CH-1 and CH-2). Key technical specifications include a refrigeration capacity of 108.0 tons, cooling efficiency of 9.709 EER, and operation with R-454B refrigerant. The unit features four hermetic scroll compressors, dual refrigerant circuits, and can operate in ambient temperatures between 0.0°F and 125.0°F.
The chiller includes advanced features such as a braze plate stainless steel evaporator, air-cooled condenser with lanced aluminum fins, and a Symbio 800 unit control module with adaptive control microprocessor. It is ETL listed to US/Canadian safety standards, has a super quiet sound package rated at 95 dBA, and comes with a standard warranty. The unit operates on 460V, 3-phase power, has a total operating weight of 6,884 lbs, and includes built-in protective functions like anti-recycle logic, compressor staging, and communication capabilities via BACnet MS/TP interface.
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Text version
Unit Overview Chiller Model CGAM
Unit Nominal Tonnage 120 tons
Unit Type High efficiency
Refrigeration Capacity 108.0 tons
Cooling Efficiency 9.709 EER (Btu/W-h)
IPLV.IP 15.91 EER (Btu/W-h)
NPLV.IP 15.38 EER (Btu/W-h)
Elevation 0.000 ft
Unit Frequency 60. hertz
Unit Voltage 460. volt 3 phases
Refrigerant Type Refrigerant Charge R-454B
Number of compressor 4
Number of circuits 2
Number of capacity steps 4
Agency Listing ETL Listed to US/Canadian Safety Std
Model Number CGAM120F2**2EXD2A1A3A1AX*
A1D2B4XXXXXXB1A3A1D1XXLX X
Evaporator Information
Evaporator Application
Standard Cooling
Fluid Temperatures
Evaporator Leaving 44.00 F
Evaporator Entering 54.00 F
Fluid Properties
Fluid Type Water
Freeze Point 32.00 F
Flow Rate
Design Flow 258.4 gpm
Min Flow 161.7 gpm
Fluid Pressure Drop
Total PD evap+strainer 15.9 ft H2O
Design Evap PD 11.2 ft H2O
Min PD 1.86 ft H2O
Freeze protection With freeze protection
Fouling factor 0.000100 hr-sq ft-deg F/ Btu
Flow switch set point Flow switch set point 60 cm/sec
Condenser Information Unit Application Wide Ambient
Ambient Air Temp. 95.0 F
Fin Material Lanced aluminum
Total airflow 73505 cfm Number of Fans 8
Unit Electrical
Unit
Compressor Starter Across the line
Total Power 133.5 kW
Compressor Power 123.6 kW
Fan Power 9.640 kW
Fan FLA 3.30 A
Incoming Power Line Conn. Type Single point
Power Line Conn. Type Circuit breaker-high fault rated
Short Circuit Current Option High
Short Circuit Current Rating 65000 A
Single Point Power MCA 244 A
Single Point Power MOP 300 A
RLA LRA
Compressor A 50.60 A 320.00 A
Compressor B 50.60 A 320.00 A
Compressor D 50.60 A 320.00 A
Compressor E 50.60 A 320.00 A
Physical Information
Dimensions
Length 169.200 in
Width 88.400 in
Height 92.500 in
Weights
Operating Weight 6884 lb
Shipping Weight 6762 lb
Refrigerant Charge Oil Charge
Circuit 1 77.0 lb 4.20 gal
Circuit 2 77.0 lb 4.20 gal
Unit Acoustics (A-Weighted)
A-Weighted Sound Power Sound Pressure*
100% 95 dBA
Note: In Accordance with AHRI 370 *Note: at 30 feet in free field
Unit Sound Package
Super quiet
Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2
Prepared For: Quantity: 2
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Warranty Standard Warranty
Regulatory Compliance
Certified in accordance with the AHRI Air-Cooled Water-Chilling Packages Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.
Trane Select Assist Version Number: 278
Data Generation Date: 12/29/2023
Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2
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Foundation Provide rigid, non-warping mounting pads or a concrete foundation of sufficient strength and mass to support the applicable operating weight (i.e. including completed piping, and full operating charges of refrigerant, oil and water). The expectation of Trane equipment is that piping is fully supported by an independent structure/system, without being connected to the waterbox. Once in place, the unit must be level within 1/2" across the length and width of the unit. The Trane Company is not responsible for equipment problems resulting from an improperly designed or constructed foundation.
Center Of Gravity
Different unit configurations and options may cause a variation in the center of gravity from what is listed in the submittal.. Refer to the Installation, Operating and Maintenance manual for specific lifting instructions.
General Units are constructed of a galvanized steel frame with galvanized steel panels and access doors.
Component surfaces are finished with a powder-coated paint.
Each unit ships with full operating charges of refrigerant and oil.
Compressor and Motor The unit is equipped with four hermetic, direct-drive, 3600 rpm 60 Hz suction gas-cooled scroll compressors. The simple design has only three major moving parts and a completely enclosed compression chamber which leads to increased efficiency. Overload protection is internal to the compressors. The compressor includes: centrifugal oil pump, oil level sight glass and oil charging valve. Each compressor will have compressor heaters installed and properly sized to minimize the amount of liquid refrigerant present in the oil sump during off cycles.
Unit-Mounted Starter The control panel is designed per UL 60335. The starter is in an across-the-line configuration, factory-mounted and fully pre-wired to the compressor motor and control panel. Typically, Trane scroll compressors are up to full speed in one second when started across-the-line.
A factory-installed, factory-wired 820 VA control power transformer provides all unit control power (120 Vac secondary) and Trane Symbio (TM) 800 controller module power (24 Vac secondary).
A molded case high interrupting capacity circuit breaker, factory pre-wired with terminal block power connections and equipped with a lockable external operator handle, is available to disconnect the chiller from main power.
Power Connection Power connections include main three-phase power and one separate 115V, 20 amp customer provided single phase power connection is required to power the heaters (if used for freeze protection).
Short circuit current rating of 65 kA is provided.
Evaporator Braze plate evaporator is made of stainless steel with copper as the braze material. It is designed to withstand a refrigerant side working pressure of 430 psig (29.6 bars) and a waterside working pressure of 150 psig (10.5 bars). Evaporator is tested at 1.1 times maximum allowable refrigerant side working pressure and 1.5 times maximum allowable water side working pressure. It has one water pass. A water strainer and a flow switch are factory installed.
Immersion heaters protect the evaporator to an ambient of -20°F (-29°C).
All evaporators have grooved pipe connections.
Note: An additional 115V, 20 amp field provided single phase power connection is required to power the heaters (if used for freeze protection).
Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2
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Condenser Air-cooled condenser coils have lanced aluminum fins mechanically bonded to internally-finned copper tubing.
The condenser coil has an integral sub-cooling circuit. The maximum allowable working pressure of the condenser is 650 psig (44.8 bars). Condensers are factory proof tested at 650 psig (44.8 bars).
Direct-drive vertical discharge condenser fans are balanced and individually protected. Three-phase condenser fan motors with permanently lubricated ball bearings and external thermal overload protection are provided.
A variable speed drive on the first fan of each circuit allows the unit to start and operate with ambient temperatures between 0.0 F and 125.0 F.
Refrigerant Circuits The unit has dual refrigerant circuits. Each refrigerant circuit has Trane scroll compressors piped in parallel with a passive oil management system. A passive oil management system maintains proper oil levels within compressors and has no moving parts. Each refrigerant circuit includes filter drier, electronic expansion valve, liquid line and discharge service valves. Capacity modulation is achieved by turning compressors on and off. The unit has four capacity stages.
Unit Controls All unit controls are housed in an outdoor rated weather tight enclosure with removable plates to allow for customer connection of power wiring and remote interlocks. All controls, including sensors, are factory mounted and tested prior to shipment. Microcomputer controls provide all control functions including startup and shut down, leaving chilled/hot water temperature control, evaporator flow proving, compressor staging and speed control, electronic expansion valve modulation, condenser fan sequencing and speed control, anti-recycle logic, automatic lead/lag compressor starting and load limiting.
The Symbio (TM) 800 unit control module, utilizing Adaptive Control microprocessor, automatically takes action to avoid unit shut-down due to abnormal operating conditions associated with low refrigerant pressure, high condensing pressure, Should the abnormal operating condition continue until a protective limit is violated, the unit will be shut down. Unit protective functions of the Symbio (TM) 800, include loss of chilled water flow, evaporator freezing, loss of refrigerant, low refrigerant pressure, high refrigerant pressure, high compressor motor temperature, and loss of oil to the compressor..
Communications BACNet Interface allows the user to easily interface using BACNet MS/TP via a single twisted-pair wiring to a factory-installed and tested communication board.
Architectural Louvered Panels Louvered panels cover the complete condensing coil and service area beneath the condenser.
Isolators Molded elastomeric isolators, sized to reduce vibration transmission to the supporting structure when the unit is installed, ship with the chiller.
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File details come from the government source that posted it. Updated .