Attachment 1 Trane 120 Ton Chiller product details.pdf

PDF 975 KB Posted

Attached to
HVAC Chiller Replacement Bldg 4916 (TRANE)
Solicitation number
FA480925Q0092
Issued by

About this file

This document is a detailed product specification sheet for a Trane CGAM 120-ton air-cooled water chiller. The chiller is designed for the SJAFB 4916 facility, with two units being procured (tagged CH-1 and CH-2). Key technical specifications include a refrigeration capacity of 108.0 tons, cooling efficiency of 9.709 EER, and operation with R-454B refrigerant. The unit features four hermetic scroll compressors, dual refrigerant circuits, and can operate in ambient temperatures between 0.0°F and 125.0°F.

The chiller includes advanced features such as a braze plate stainless steel evaporator, air-cooled condenser with lanced aluminum fins, and a Symbio 800 unit control module with adaptive control microprocessor. It is ETL listed to US/Canadian safety standards, has a super quiet sound package rated at 95 dBA, and comes with a standard warranty. The unit operates on 460V, 3-phase power, has a total operating weight of 6,884 lbs, and includes built-in protective functions like anti-recycle logic, compressor staging, and communication capabilities via BACnet MS/TP interface.

View the file

Other files

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

Unit Overview Chiller Model CGAM

Unit Nominal Tonnage 120 tons

Unit Type High efficiency

Refrigeration Capacity 108.0 tons

Cooling Efficiency 9.709 EER (Btu/W-h)

IPLV.IP 15.91 EER (Btu/W-h)

NPLV.IP 15.38 EER (Btu/W-h)

Elevation 0.000 ft

Unit Frequency 60. hertz

Unit Voltage 460. volt 3 phases

Refrigerant Type Refrigerant Charge R-454B

Number of compressor 4

Number of circuits 2

Number of capacity steps 4

Agency Listing ETL Listed to US/Canadian Safety Std

Model Number CGAM120F2**2EXD2A1A3A1AX*

A1D2B4XXXXXXB1A3A1D1XXLX X

Evaporator Information

Evaporator Application

Standard Cooling

Fluid Temperatures

Evaporator Leaving 44.00 F

Evaporator Entering 54.00 F

Fluid Properties

Fluid Type Water

Freeze Point 32.00 F

Flow Rate

Design Flow 258.4 gpm

Min Flow 161.7 gpm

Fluid Pressure Drop

Total PD evap+strainer 15.9 ft H2O

Design Evap PD 11.2 ft H2O

Min PD 1.86 ft H2O

Freeze protection With freeze protection

Fouling factor 0.000100 hr-sq ft-deg F/ Btu

Flow switch set point Flow switch set point 60 cm/sec

Condenser Information Unit Application Wide Ambient

Ambient Air Temp. 95.0 F

Fin Material Lanced aluminum

Total airflow 73505 cfm Number of Fans 8

Unit Electrical

Unit

Compressor Starter Across the line

Total Power 133.5 kW

Compressor Power 123.6 kW

Fan Power 9.640 kW

Fan FLA 3.30 A

Incoming Power Line Conn. Type Single point

Power Line Conn. Type Circuit breaker-high fault rated

Short Circuit Current Option High

Short Circuit Current Rating 65000 A

Single Point Power MCA 244 A

Single Point Power MOP 300 A

RLA LRA

Compressor A 50.60 A 320.00 A

Compressor B 50.60 A 320.00 A

Compressor D 50.60 A 320.00 A

Compressor E 50.60 A 320.00 A

Physical Information

Dimensions

Length 169.200 in

Width 88.400 in

Height 92.500 in

Weights

Operating Weight 6884 lb

Shipping Weight 6762 lb

Refrigerant Charge Oil Charge

Circuit 1 77.0 lb 4.20 gal

Circuit 2 77.0 lb 4.20 gal

Unit Acoustics (A-Weighted)

A-Weighted Sound Power Sound Pressure*

100% 95 dBA

Note: In Accordance with AHRI 370 *Note: at 30 feet in free field

Unit Sound Package

Super quiet

Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2

Prepared For: Quantity: 2

2023/12/29 09:03:03 Page 1 of 18

Warranty Standard Warranty

Regulatory Compliance

Certified in accordance with the AHRI Air-Cooled Water-Chilling Packages Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.

Trane Select Assist Version Number: 278

Data Generation Date: 12/29/2023

Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2

2023/12/29 09:03:03 Page 2 of 18

Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2

2023/12/29 09:03:03 Page 3 of 18

2023/12/29 09:03:03 Page 4 of 18

2023/12/29 09:03:03 Page 5 of 18

2023/12/29 09:03:03 Page 6 of 18

2023/12/29 09:03:03 Page 7 of 18

2023/12/29 09:03:03 Page 8 of 18

2023/12/29 09:03:03 Page 9 of 18

2023/12/29 09:03:03 Page 10 of 18

2023/12/29 09:03:03 Page 11 of 18

2023/12/29 09:03:03 Page 12 of 18

2023/12/29 09:03:03 Page 13 of 18

2023/12/29 09:03:03 Page 14 of 18

2023/12/29 09:03:03 Page 15 of 18

2023/12/29 09:03:03 Page 16 of 18

Foundation Provide rigid, non-warping mounting pads or a concrete foundation of sufficient strength and mass to support the applicable operating weight (i.e. including completed piping, and full operating charges of refrigerant, oil and water). The expectation of Trane equipment is that piping is fully supported by an independent structure/system, without being connected to the waterbox. Once in place, the unit must be level within 1/2" across the length and width of the unit. The Trane Company is not responsible for equipment problems resulting from an improperly designed or constructed foundation.

Center Of Gravity

Different unit configurations and options may cause a variation in the center of gravity from what is listed in the submittal.. Refer to the Installation, Operating and Maintenance manual for specific lifting instructions.

General Units are constructed of a galvanized steel frame with galvanized steel panels and access doors.

Component surfaces are finished with a powder-coated paint.

Each unit ships with full operating charges of refrigerant and oil.

Compressor and Motor The unit is equipped with four hermetic, direct-drive, 3600 rpm 60 Hz suction gas-cooled scroll compressors. The simple design has only three major moving parts and a completely enclosed compression chamber which leads to increased efficiency. Overload protection is internal to the compressors. The compressor includes: centrifugal oil pump, oil level sight glass and oil charging valve. Each compressor will have compressor heaters installed and properly sized to minimize the amount of liquid refrigerant present in the oil sump during off cycles.

Unit-Mounted Starter The control panel is designed per UL 60335. The starter is in an across-the-line configuration, factory-mounted and fully pre-wired to the compressor motor and control panel. Typically, Trane scroll compressors are up to full speed in one second when started across-the-line.

A factory-installed, factory-wired 820 VA control power transformer provides all unit control power (120 Vac secondary) and Trane Symbio (TM) 800 controller module power (24 Vac secondary).

A molded case high interrupting capacity circuit breaker, factory pre-wired with terminal block power connections and equipped with a lockable external operator handle, is available to disconnect the chiller from main power.

Power Connection Power connections include main three-phase power and one separate 115V, 20 amp customer provided single phase power connection is required to power the heaters (if used for freeze protection).

Short circuit current rating of 65 kA is provided.

Evaporator Braze plate evaporator is made of stainless steel with copper as the braze material. It is designed to withstand a refrigerant side working pressure of 430 psig (29.6 bars) and a waterside working pressure of 150 psig (10.5 bars). Evaporator is tested at 1.1 times maximum allowable refrigerant side working pressure and 1.5 times maximum allowable water side working pressure. It has one water pass. A water strainer and a flow switch are factory installed.

Immersion heaters protect the evaporator to an ambient of -20°F (-29°C).

All evaporators have grooved pipe connections.

Note: An additional 115V, 20 amp field provided single phase power connection is required to power the heaters (if used for freeze protection).

Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2

2023/12/29 09:03:03 Page 17 of 18

Condenser Air-cooled condenser coils have lanced aluminum fins mechanically bonded to internally-finned copper tubing.

The condenser coil has an integral sub-cooling circuit. The maximum allowable working pressure of the condenser is 650 psig (44.8 bars). Condensers are factory proof tested at 650 psig (44.8 bars).

Direct-drive vertical discharge condenser fans are balanced and individually protected. Three-phase condenser fan motors with permanently lubricated ball bearings and external thermal overload protection are provided.

A variable speed drive on the first fan of each circuit allows the unit to start and operate with ambient temperatures between 0.0 F and 125.0 F.

Refrigerant Circuits The unit has dual refrigerant circuits. Each refrigerant circuit has Trane scroll compressors piped in parallel with a passive oil management system. A passive oil management system maintains proper oil levels within compressors and has no moving parts. Each refrigerant circuit includes filter drier, electronic expansion valve, liquid line and discharge service valves. Capacity modulation is achieved by turning compressors on and off. The unit has four capacity stages.

Unit Controls All unit controls are housed in an outdoor rated weather tight enclosure with removable plates to allow for customer connection of power wiring and remote interlocks. All controls, including sensors, are factory mounted and tested prior to shipment. Microcomputer controls provide all control functions including startup and shut down, leaving chilled/hot water temperature control, evaporator flow proving, compressor staging and speed control, electronic expansion valve modulation, condenser fan sequencing and speed control, anti-recycle logic, automatic lead/lag compressor starting and load limiting.

The Symbio (TM) 800 unit control module, utilizing Adaptive Control microprocessor, automatically takes action to avoid unit shut-down due to abnormal operating conditions associated with low refrigerant pressure, high condensing pressure, Should the abnormal operating condition continue until a protective limit is violated, the unit will be shut down. Unit protective functions of the Symbio (TM) 800, include loss of chilled water flow, evaporator freezing, loss of refrigerant, low refrigerant pressure, high refrigerant pressure, high compressor motor temperature, and loss of oil to the compressor..

Communications BACNet Interface allows the user to easily interface using BACNet MS/TP via a single twisted-pair wiring to a factory-installed and tested communication board.

Architectural Louvered Panels Louvered panels cover the complete condensing coil and service area beneath the condenser.

Isolators Molded elastomeric isolators, sized to reduce vibration transmission to the supporting structure when the unit is installed, ship with the chiller.

Job Name: SJAFB 4916 120 Ton Chillers Unit Tag: CH-1, Ch-2

2023/12/29 09:03:03 Page 18 of 18

File details come from the government source that posted it. Updated .