Attachment 1 Technical Specifications Wildland Fire Fighting Trucks.pdf

Technical Specifications

Seven (7) TYPE III Wildland Fire Fighting Trucks (Brush TRK)

1. General: The Scope is to provide seven (7) TYPE III Wildland Fire Fighting Trucks (Brush TRK) to Army Fire Departments in Europe. The product at a minimum shall meet the requirements of NFPA (National Fire Protection Association) 1900, NWCG National Wildfire Coordinating Group PMS 447-1, EN 1846, and DIN 14502 unless otherwise specified in this description and meet all European occupational safety and health regulations applicable to local national workforce, which operates the vehicles. This contract consists of three major elements:

1.1. The vehicle chassis: A conventional cab chassis specifically adapted to the requirements of firefighting vehicles, rear mounted fire pump with foam proportioning system.

1.2. An apparatus body with min. 4,000l water tank, 300l foam, tank, covered hose bed and storage compartments with roll up doors.

1.3. Firefighting equipment: Each vehicle will provide sufficient storage space to transport securely all listed items (attachment A-3).

2. Dimensions, weight, performance: The vehicle shall not exceed the maximum dimensions prescribed:

2.1. Maximum length: 6,700 mm (measured without bumper turret)

2.2. Maximum width: 2,550 mm

2.3. Maximum Height: 3,200 mm

2.4. Maximum turning diameter (wall to wall): 16,500mm.

2.5. Maximum Gross Vehicle Weight Rating (GVWR): min. 14,000 kg

2.6. Tilt angle: Minimum 26.5° per ECE R29

2.7. Top Speed: 68mph (110kph) governed

2.8. Approach angle and departure angle: At least 40°

2.9. Ground clearance: At least 500mm.

3. General requirements:

3.1. All components of this vehicle must be brand-new and reliable under severe environmental conditions, e.g. salt-water areas and hot areas, ambient temperatures from -25°C up to +45°C.

3.2. The vehicles will be operated on public roads in Germany and must adhere to applicable street code in accordance with Straßenverkehrsordung – STVO. The vehicles shall meet size and weight criteria of STVO to be operated without special permit.

3.3. Paint: The color coat application shall consist of at a minimum two applications of acrylic urethane color coat. The final finish shall be free of dirt and sags.

Under body, coating must be provided on all exposed frame and body parts of the vehicle. The final finish of the cab shall meet commercial fire apparatus standards, durability and color retention properties. All outside alloy parts will be polished; inside alloy part will be polished or brushed.

3.3.1. Chassis frame, rear mirrors with brackets, outside step frames: RAL 9005 black; or equivalent.

3.3.2. Cab, Apparatus body: RAL 3000 Red

3.3.3. Rims: Black

3.4. Corrosion protection: All steel parts of the chassis and body will be completely sand blasted prior to welding. The body cab and chassis will be hollow cavity-sealed with wax. The frame and body will be protected with underbody rock fall conservation.

4. Chassis and Cab: Chassis and cab shall be specifically designed for the use as firefighting vehicle. The vehicle shall be equipped with a firefighting vehicle preparation package from the chassis manufacturer.

4.1. Drive train: An all-wheel drive (4x4) drive train system with transversal driver´s operated differential locking mechanism shall be provided. Permanent driveline installations shall be balanced to prevent vibration.

4.2. Axles: Two axle layout. Single wheel steering front axle, single wheel rear axle with locking differentials on both axles.

4.3. Suspension:

4.3.1. Front axle: Sliding tube-guided steering axle in portal axle layout with coil suspension and stabilizer bar at least 6,000 kg rated GAWR

4.3.2. Rear axle: Sliding tube-guided axle in portal axle layout with coil suspension and stabilizer bar at least 8,000 kg rated GAWR

4.3.3. Axle articulation off road: Min 25 degrees

4.4. Wheelbase: Min 3,800mm

4.5. Rims, tires and wheels: The tires will be model and manufacturer recommended by the chassis manufacturer. Mud flaps will be installed behind each wheel.

4.5.1. Rims: Rims, steel, shall match weight rating of axles and chassis

4.5.2. Tires: All tires shall match weight rating of axles and chassis

4.5.3. Front axle: 395/85 R20

4.5.4. Rear axle: 395/85 R20

4.6. Steering: A left-hand driver ram-assisted power steering system will be provided with tilt and telescoping steering column. The steering mechanism shall be capable of turning the front wheels to an angle of at least 30 degrees to either the right or the left for front axle.

4.7. Snow chains: A set of four snow chains matching the tire wheel combination will be shipped loose. System must be licensed for use on German public road with bituminous surfaces in the period 01 October to 30 April.

4.8. Frame: Frame shall be welded cranked shape ladder type construction with u-shape frame rails and cross members; One (1) front and two (2) rear-towing eyes are bolted to the frame rails. Front and rear tow eyes with pintle hooks attached to frame rails will be supplied.

4.9. Brakes: The braking system at a minimum shall meet the NFPA 1900 and GUV D71. The system will be a electronically controlled dual circuit brake system with ABS. An air brake system meeting the requirements of German street code (STVZO) shall be provided. The air brake system shall consist of the following components:

4.9.1. Rear axle brakes: The rear axle will be equipped with disc brakes.

4.9.2. Front axles brakes: The front axle brakes will be equipped with disc brakes.

4.9.3. Dual circuit pneumatic system IAW EU standards with d a warning light and buzzer: A spring actuated parking brake built into the rear axle brakes with a manual control and warning light the in cab. These shall automatically apply in case of system failure.

4.9.4. ABS system: An industry standard four channel, single rear axle model, ABS Braking System shall be supplied. An electronic control unit (ECU) shall monitor and control wheel speed during braking. Wheel sensors, constantly monitoring wheel speed, send information to the ECU. If a wheel begins to lock, the ECU transmits an electrical impulse to modulator valves that can apply, release or hold the air pressure in the brake chambers. The rapid modulation of air pressure prevents wheel lock-up and increases driver control. If a fault occurs in one wheel, that wheel shall have normal (non- ABS) brake function. The other wheels shall continue to provide the ABS function. If the ABS system should fail completely, the brake control shall be returned to normal (non-ABS) braking. An ABS warning light shall be installed on the driver's dash message center. This warning light shall cycle through a test stage at the point of ignition turn on. The light shall illuminate in other conditions to warn of an ABS system failure and shall illuminate when the diagnostic function is activated. The ABS shall provide a specific mode for off road operation, allowing more wheel lock to build up sand/mud wedge before the tire slowing the vehicle.

4.9.5. Holding Capacity of service Brake: The service brake shall be able to hold the vehicle fully loaded at least at a 50% slope.

4.9.6. Holding Capacity of parking Brake: The parking brake shall be able to hold the vehicle fully loaded at least at a 50% slope. The parking brake will activate brakes on all axles.

4.9.7. Service brake performance: The service brake at a minimum shall meet the requirements of NFPA 1900 and STVZO and capable to stop the vehicle at a speed of 20mph/32kph in less than 10 meters and at a speed of 40mph/64kph in less than 37 meters.

4.9.8. Service brake actuation: A suspended foot paddle for service brake and STVZO compliant lever for parking brake.

4.9.9. Hill hold function: A hill hold function shall be provided. This avoids that the vehicle starts to roll on a slope, when vehicle is at a stop and the brake pedal is released.

4.9.10. Engine brake: An exhaust engine brake system shall be provided.

Actuation shall be possible manually through a floor mounted switch or automatically when retarder (through lever) or service brake (through foot pedal) are actuated.

4.10. Engine: A high performance diesel engine with electronically controlled fuel injection system shall be installed.

4.10.1. NUMBER OF CYLINDERS: Four

4.10.2. DISPLACEMENT: Max. 5.2 liters

4.10.3. RATED BHP: at least 210 @ 1400 RPM

4.10.4. TORQUE: at least 800 Nm @ 1000 RPM

4.10.5. Radiator/cooling system: Water cooling system; suitable for an ambient temperature range from -25°C to +45°C.Design: Heavy duty type, with transmission oil cooler, remote mounted semi-transparent reservoir tank reservoir is visible from the outside. Alternatively, the oil level may be displayed on the dashboard.

4.11. Maintenance intervals: Maintenance Intervals shall not be shorter than

European Industry standard.

4.12. Fuel tank: A fuel tank with heated filter element and fuel pump will be installed. Capacity will be sufficient to provide for a minimum of 48.3km (30mi) of highway travel at 88.5 kph (55mph) plus two hours of pumping at full capacity at the full rated pump discharge. The fuel tank will have a capacity of not less than 100 liters. The fuel system will be equipped with a heated fuel/water separator and manual drain. The entire fuel system shall meet the engine manufacturers’ requirements.

4.13. Transmission: A fully automated clutch operated transmission with split range, at least sixteen speeds and integrated transfer case will be provided.

The transmission shall be specifically designed for emergency services vehicle application and permanent operation. I.e. special pattern logic inhibits tailored to the unique demands of emergency vehicles. For example, general truck calibrations prevent shifts from neutral to a range if engine speed is above 900 rpm; however, emergency calibrations will tolerate a higher engine speed of 1260 rpm before preventing the shift.

4.13.1. Transmission cooler: An automatic transmission cooler shall be provided as an integral part. The cooler shall be of sufficient size to maintain the operating temperature within the recommended limits of the transmission manufacturer.

4.13.2. Torque Converter: The torque converter (if provided) will be equipped with a lock up clutch with a torsion damper effective in all ranges.

4.13.3. The transmission shall be installed between the frame rails.

4.13.4. Shift lever: The automatic transmission shall be controlled by an electromechanical or fully electronic lever type shift control. It shall have an internal lock (hold override button) to securely hold the shifter in the position selected. It shall be steering column mounted. It shall allow to select manually each gear and subsequently to up or downshift. The selected gear and drive mode (manual or automatic shall be displayed in direct sight of the driver.

4.13.5. Power Take off: The transmission will be equipped with a power take off. The transmission will be rated by the manufacturer to provide power to PTO at maximum required power demand from pump.

4.14. Back up alarm: A solid-state electronic audible back-up alarm that actuates when the truck is shifted into reverse shall be provided. The device shall sound at 60 pulses per minute and automatically adjust its volume to maintain a minimum five (5) db(a) above surrounding environmental noise levels.

4.15. Cab: The cab will be a fully trimmed conventional style two-door version, constructed of fully galvanized steel. The complete cab in two door configurations will be standard off the shelf product provided from the chassis manufacturer. The cab shall be fully insulated against heat and cold. The windscreen will be made of laminated safety glass, side windows are made of tempered safety glass. Front windows will be tinted, and power operated. The cab will be equipped with heater and conditions unit. Access steps must be designed and fabricated in accordance with EN 1846 part 2 requirements.

Yellow colored access handles must be mounted next to the access doors and 2 additional handles must be mounted close to or on the seats. Interior light shall be operated automatically on door opening as well manually by means of integrated switch. Floor must be covered with anti-slip rubber or equivalent material. All interior surfaces will be water repellent and easily washable.

4.15.1. Crash test: The cab model (door configuration, roof height, length) shall have successfully passed the requirements ECE R29-3 roof strength and pendulum test, respectively, as described in Annex 3 of standard ECE (Economic Commission for Europe)-Regulation 29/3.

4.15.2. Safety certification: The entire cab assembly shall meet all requirements of ISO 8084 (Machinery for forestry — Operator protective structures — Laboratory tests and performance requirement). It shall be provided with a:

• OPS (operator protective structure) system of structural members arranged in such a way as to minimize the possibility of operator injury from penetrating objects (such as whipping saplings, branches and broken winch lines) and windows certified against impact IAW ISO 8084.

• A ROPS (Roll Over Protective Structure): A system of structural members whose primary purpose is to reduce the possibility of a seat-belted operator being crushed should the machine roll over. These structural members include any subframe, bracket, mounting, socket, bolt, pin, suspension or flexible shock absorber used to secure the system to the machine frame, Certified IAW ISO 5700 and ISO 3463

• A FOPS (Falling object protective Structure): A system of structural members arranged in such a way as to provide operators with reasonable protection from falling objects (e.g. trees, rocks).

4.15.3. Cab dimensions: The cab shall have the following overall dimensional requirements:

• Cab interior dimensions shall be provided as a minimum:

• Clear interior width 66” /1,680 mm minimum

• Clear interior width driver’s and operators’ seat (door to doghouse) 650 mm / 25.6” minimum

• Clear height cabin interior 55”/1400 mm minimum

• Clear length cabin interior: 53 1/2”/ 1400mm minimum

• Driver’s seat: Cushion to Roof - 45” / 1050mm minimum.

4.16. Exterior Cab equipment:

4.16.1. Front Bumper: provide a heavy-duty steel bumper to protect the lower cab section.

4.16.2. Lights: At least one pair of high intensity headlights (high beam and low beam) and turn signals integrated in the bumper protected with grill guards.

4.16.3. Mirrors: All mirrors will be all electrically adjustable and heated. A complete set of mirrors IAW EU standards will be installed. Main rearview mirrors with a glass area of not less than 387.1 cm2 (60 in.2) will be provided on each side of the vehicle. Additionally, each side shall be provided with a minimum 45.2 cm2 (7 in.2) wide-angle (convex) mirror.

4.16.4. A single convex mirror covering the front end will be provided on the passenger side.

4.16.5. Windscreen wipers: Dual (2) windscreen wipers with jet washers. At least three speeds and additional intermittent setting.

4.16.6. Doors: Large safety doors will be provided. Cab doors shall be at least 47" high x 36" (1,190mm x 915mm) wide and shall have power roll down windows. The door windows shall have a minimum of 0.40m2 / 620 square inch area of viewing glass per door. Each window shall have an exterior glass weather seal to prevent the influx of exterior air. The doors can be opened up to at least 80° to provide maximum safety for the crewmembers entering and exiting. All doors shall have interior door locks and exterior keyed door lock controls. The cab doors shall have a minimum of 96 square (0.062m2) inches of white reflective material affixed to the inside of each door. Door locks. All doors shall be keyed alike and equipped with power door locks. The doors shall be equipped with appropriate safety interlocks to prevent accidental locking of the doors when closed. The doors shall have interior and exterior paddle latches, and shall be mounted in an easy to reach location. The seat occupant shall not block interior latch.

• Keys: At least three complete sets of keys will be provided with the apparatus.

• Door pockets: The front doors shall be equipped with door pockets sufficient in size to hold a standard clipboard for letter size paper.

4.16.7. Doorsteps driver and passenger door: Driver and passenger door shall be each equipped with at least two doorsteps IAW applicable European safety regulations.

4.16.8. Air Horns: Dual air horns shall be installed on the roof, one each side. Noise output shall be at 85 dB (A) at five feet (1.20m). To eliminate inadvertent operation the chassis air horns shall be operable only when the battery selector and ignition switch are in the "ON" position. A lanyard with a ‘Y-chain’ shall control the chassis air horns or by activation switches mounted in direct reach of driver and officer. The lanyard chain shall be mounted to the center of the overhead console within reach of both the driver and officer and shall terminate at the cab center. Alternatively separate actuation switches (two) for driver and officer may be provided

4.16.9. Brush guards: The entire cab shall be provided with heavy duty brush guards. The brush guards may be used for the self-protection system.

4.17. Interior cab equipment:

4.17.1. Backup camera system: A backup camera system with at least 6” (15 cm) TFT color monitor installed in a central console and CCD camera with 70- degree, protection class IP 68, aluminum casing installed in the rear of the vehicle will be provided. The system shall automatically engage upon selecting the rear drive gear.

4.17.2. Two (2) grab handles for passenger entry assistance

4.17.3. Two (2) sun visors

4.17.4. Vinyl floor mat, non-slip

4.17.5. Two (2) dome lights, green with manual activation

4.17.6. Two (2) dome lights white. The lights will activate once the doors are opened. A dedicated central switch will allow to disable the system and to turn on the lights permanently.

4.17.7. Heater with dash mounted control and dual air conditioning unit.

4.17.8. Radio compartment and preparation: There shall be a storage/radio compartment at least 19-1/2" wide x 17" long x 7" high (49.53cm wide x 43.18cm long x 17.78cm high). The compartment shall have a diamond plate door mounted on a piano hinge to prevent stored materials from spilling out. Access through this door shall be from the side of the seat box.

Contractor will install two Government Furnished Property radios (one Motorola Astro digital and one German analog FuG 8b radio) to include power supply and contractor provided antennas. Contractor will supply and install one digital handheld radio terminal (HRT) certified for German BOS trunked network with active charger and all accessories (separate microphone speaker, antenna) for all vehicles . Contractor will additionally install two chargers for Motorola Astro XTS 5000 portable radios (Government Furnished Property) on the doghouse and four chargers (Government Furnished Property) for Adalit lanterns (specified in the attachment). Installation includes complete wiring for power supply to allow charging.

4.17.9. All radio control heads will be installed on the dashboard or in a separate overhead console. Exact location will be coordinated with the government. The contractor will provide and install an RDS capable AM/FM receiver with CD drive, auxiliary jack, speakers, and antenna in the dashboard.

4.17.10. Helmet storage: A storage tray to securely store at least two (2) firefighter helmets will be provided in the cab.

4.17.11. Road safety kit: One (1) set of STVO approved hazard triangles and a first aid kit shall be supplied with the chassis. They shall be stored in a plastic case and shipped loose with the chassis

4.17.12. Tool set: The contractor will provide a complete tool set for basic maintenance and repair of chassis and body.

4.17.13. Dashboard: The instrument panel shall be equipped with a full set of instruments, illuminated switches and a complete warning system with indicator lights and audible alarms. The dashboard shall be padded and ergonomically angled to the driver. A glove box capable to store all chassis manuals shall be installed in front of the officer’s seat. A map reading light mounted on a flexible arm will be installed on the dashboard in front of the officer’s seat. At a minimum the controls and gauges specified below will be installed.

4.17.14. Control panel for driving operation:

• Gauges: All gauges, meters and indicators will be calibrated in metric standard (km/h, bar/kPa, °C). Multiple gauges may be consolidated into a single multifunction display.

• Speedometer, electronic with trip odometer. The vehicle will not be equipped with a tachograph.

• Tachometer, electronic with engine hour meter

• Oil pressure indicator or gauge

• Coolant temperature indicator or gauge

• Automatic transmission temperature indicator or gauge

• Voltmeter

• Air pressure gauge

• Fuel level

• Warning indicators:

• Hazard indicator light: A red flashing or rotating light, located in the driving compartment, shall be illuminated automatically whenever the apparatus’s parking brake is not fully engaged and any of the following conditions exist: 1- Any passenger or equipment compartment door is not closed. 2-Any other device permanently attached to the apparatus is open, extended, or deployed in a manner that is likely to cause damage to the apparatus if the apparatus is moved.

• Warning lights and siren switches

• Master electrical load switch

• Battery on indicator light

• Windshield wipers and windshield washer control

• PTO-engaged indicator

• High coolant temperature, warning light and alarm

• Low pressure brake air supply, warning light and alarm

• Low fuel level

• Low coolant level, warning light and alarm

• Stop engine indicating any severe problems to the engine requiring immediate action such as low coolant levels, low oil level etc.

• Check engine

• Differential locks

• Turning signal direction, left/right Hazard, 4 way flasher

• Head lights; low beam / high beam engaged

• Park brake

• Battery ON/OF

4.17.15. Master ignition switch (if a key is provided, it shall be unable to be removed from the driving compartment interior).

4.17.16. Fluid Plate: A permanent plate shall be mounted in the driver's compartment, which specifies overall dimensions of the vehicle, the quantity and type of fluids required including engine oil, engine coolant, transmission, pump transmission lubrication, pump primer and drive axle.

4.17.17. Seats: Provide 1 driver + 2 crewmembers. A label stating “DO NOT WEAR HELMET WHILE SEATED” shall be visible from each seating location. A location for helmet storage shall be provided in direct reach of the seated person. The helmets shall be secured in compliance with in a fully enclosed and latched compartment. The Government will provide Self- Contained Breathing Apparatus (Government Furnished Property - GFP) with mask, respiratory filter, and spare cylinder with accessories to the contractor to properly adjust the mounts and brackets to the actual SCBA transported and to test the entire mechanism.

• Driver Seat: air-suspended driver's high back seat (no. 1) with integrated headrest. Covered with cloth. Seat assembly; adjustable (horizontal, vertical and lumbar support); complete with 3-point safety belt (red) integrated in the seat assembly. The seat back is separately adjustable for incline. The seat shall be color matching the interior trim. The air suspension shall be coupled to an adjustable shock absorber, which allows adjusting to the driver’s weight.

• Passenger seats: Provide two (2) passenger seats: High back seat with integrated head rest. Covered with cloth. Seat assembly; adjustable (horizontal); complete with 3-point safety belt (red) integrated in the seat assembly. The seat back is separately adjustable for incline. The seat shall be color-matching the interior trim.

5. Safety Systems (not mentioned elsewhere):

5.1. Seatbelts: All seats will be equipped with seatbelts, seatbelt pretensioners and seatbelt monitoring system. Seatbelt assemblies will be EU approved (DEKRA-testing certificate 200003423 or equivalent). Seatbelt length will not be less than 2800mm measured IAW NFPA 1900, para 11.1.3. Color will be red.

5.2. Seat belt warning labels and seat belt warning system: The cab shall be equipped with at least two (2) seat belt warning labels. These labels are to be in full view of the occupants in the seated position. The seat belt warning system shall consist of an audible warning device that can be heard at all seating positions designed to be occupied while the vehicle is in motion and a visual display visible to the driver or the officer showing the condition of each seating position. The warning shall be activated anytime the parking brake is released or the automatic transmission is not in park/neutral. The seat position display shall indicate conditions in accordance with NFPA 1900 Table 11.1.3.8.3.

6. Electrical System: The apparatus "Electrical Distribution System" (EDS) shall meet

European industry standards. The entire system shall be controlled through a CAN type network. The system shall be prepared by the chassis manufacturer to interact with a firefighting apparatus body and it electrical components. I.e. a provision for engine remote start when operating the pump.

6.1. Voltage:

6.1.1. Chassis: 24V Lighting;

6.1.2. Fire Fighting Body and components: 24V

6.2. Batteries: At least two (2) x 24 V, maintenance free batteries, each at least 170Ah, are mounted in a box on right rear side of the vehicle. A battery disconnect/isolator switch is provided in the cab, accessible from outside when driver door is open.

6.3. Alternator: 24V / Min 150 A / 4200W

6.4. Electrical harness: The electrical wiring is circuit/function numbered for easy identification. Wiring terminals are crimped properly. The wiring harness shall be neatly routed with proper radius and looms or conduits are used where necessary. The chassis wiring shall be installed on the chassis frame rail and is clamped to reduce premature wear.

6.5. EMI/RFI Protection: The apparatus shall incorporate the latest designs in the electrical system to ensure that radiated and conducted electromagnetic interference (EMI) and radio frequency interference (RFI) emissions are suppressed at the source. The apparatus proposed shall have the ability to operate in the environment typically found in fire ground operations with no adverse effects from EMI/RFI. EMI/RFI susceptibility is usually controlled by utilizing components that are fully protected and wiring that utilizes shielding and loop back grounds where required. All lights installed will be in LED technology.

6.6. Battery charger and external power supply: When parked, the vehicle will be charged through a charging socket Rettbox Air standard 230V / 24 V incl. Inlet box with lubricated flex wiring, 4m. A battery charging system microprocessor operated with characteristic curve programming EMV certified with sensor cable, temperature sensor and high-performance relays shall be installed monitoring all intakes. Minimum required performance: 25 Amp @ 24V, designed to charge 24V batteries with a capacity of up to 500Ah. The charger shall be equipped with short-circuit and reverse polarity protection. A minimum of 16 programmable charging cures shall be accommodated on the E-prom Input voltage: 230 VAC 40 - 60 Hz (90-260V) Temperature range: from -25°C to +40°C IP class: IP21, protection class 1.Low Voltage Protection: A low voltage power protection will disconnect certain electrical consumer to ensure there is enough power to always start the engine, incl. optical and acoustical indication. A cut off relay 24 V will be installed for vehicle battery and additional battery, to ensure charging is guaranteed via charging socket when engine is parked. (The installed relay cannot be used because it only operates when engine is running).

6.7. NATO Socket: An external electrical socket with NATO connectors (IAW VG 96917) shall be installed in the rear of the vehicle to allow emergency jump-start with a standardized NATO cable.

6.8. Electronic siren: An electronic siren with separate control head shall be provided. The control head shall be equipped with a microphone for announcements and be mounted in direct reach of both officer and driver. The siren shall be capable at least these sound patterns: Waive, yell, Hi Lo, PA 7.5

6.9. Compressed air siren: A “Martin” type air compressor fanfare with four amplifying horns and tone tracker circuit has to be fitted at the front of the vehicle above the front bumper at the radiator grill. All electrical/pneumatic installation has to be performed by the contractor. 200 Watt, 125db in 1 m distance, DIN 14610EG, DIN B03, ECE E1-10 R-022601, tuned 435 +450/ 580 +

600 HZ.

6.10. NFPA warning light package: A complete warning light package IAW NFPA 1900 will be provided. All warning lights will be blue in color. All warning lights shall be activated individual switched in a center console mounted panel with LCD screen panel and all together with one master switch. The master switch shall allow for drive and “on scene setting”. Drive will engage all warning lights. “On scene” will disable horns and front flashers. It will at least activate scene lights, engage pump (once transmission is in neutral) and hazard flashers.

All warning lights shall be LED type.

6.10.1. Low level front warning lights: Two (2) LED-warning lights shall be mounted on the front of the chassis above the headlights at the upper outermost corners in vertical position. These two (2) lights fulfill the requirements for Lower Zones A, B & D lower- level warning devices.

6.10.2. Front intersection lights: Two (2) LED-warning lights shall be mounted one (1) on each side of the bumper/gravel shield or fender. There shall be a stainless-steel guard installed to protect the light.

6.10.3. Cab side warning lights: Two (2) LED warning lights, with flasher, shall be mounted one (1) on the driver’s side and one (1) on the officer’s (passenger) side of the vehicle, over the front tires, placed no greater than 25 feet between the front and rear lower warning lights.

6.10.4. Cab roof light bar: A cab roof warning light bar will be furnished and rigidly mounted on top of the cab roof. Light bar will be equipped with at least six double row LED modules, with outward modules angled to provide coverage to the front and the side. Lenses will be blue except for center lenses (clear). The light bar will be programmed in conjunction with the control head to allow at a minimum two flash patterns, one for “Blocking Right of Way”, one “Calling for Right of Way” IAW NFPA 1900. Alternatively, two small light bars may be provided as long as performance requirements per NFPA 1900 are being met.

6.10.5. Lower body mounted strobes: At least two blue LED-warning lights will be installed on each side of the body at the front and rear lower corner.

6.10.6. Upper body mounted strobes: At least two blue LED-warning lights will be installed on each side of the body at the front and rear upper corner.

6.11. Lights:

6.11.1. Driving lights: The vehicle will be equipped with a complete set of driving lights in accordance with European standards to include headlights ( low and hi beam), turn signals, marker light and backup lights for operation on public roads. Headlights will be a daytime running light configuration.

Separate fog lights will be provided at the front of the vehicle. All lights on the vehicle front will be equipped with brush guards. A high-pressure washer system will be provided for head and fog lights.

6.11.2. Marker lights: Shall be provided IAW FMVSS standards. All marker lights shall be LED type and activate when headlights are turned on. Five (5) amber LED cab face mounted clearance lights shall be supplied, mounted above the windshield. Five (5) red body mounted clearance lights shall be supplied, mounted at the rear body side. Three amber marker lights shall be installed IAW FMVSS standards on each side of the vehicle.

6.11.3. Corner lights. Two corner lights (one at each side) mounted at the rear of the vehicle will be provided. The lights shall be visible from the rear-view mirrors to allow the drive gauging the dimensions of the vehicle.

6.11.4. Taillights: A total of four (4) LED taillight units (one in each corner) will be installed at the rear body and consist of brake light, taillight, sequential amber arrow turn signal and blue strobe light (as part of the emergency lighting package). Additionally, two white backup lights and rear fog lights will be provided in the lower light units. The backup lights will activate when the automatic transmission is placed in reverse gear

6.11.5. Step lights: Two (2) step well lights shall be supplied. These lights, one in each step well, shall have a light hood to direct the light downward toward the step and the ground. All step well lights shall be illuminated when any door is opened and the battery selector is on.

6.11.6. Scene lights: At least one (1) scene light on the right, one (1) on the rear and one (1) on the left side of the vehicle will be mounted in the upper part of the superstructure..

6.11.7. Backup and maneuver lights: Safety and maneuver lights (45 Watt) shall be installed on rear view mirrors for additional illumination of the side and rear.

6.11.8. Engine compartment maintenance lights: At least two (2) engine maintenance lights shall in the engine compartment. These lights shall illuminate automatically when the cab is tilted to the full tilt position Light pole:

6.11.9. Cab ground lights: One (1) light shall be mounted beneath each door. These lights shall be designed to provide illumination on areas under the driver and crew riding area exits. All cab ground lights shall be switchable and shall automatically activate when any cab exit door is opened.

7. APPARATUS BODY: The vehicle will be equipped with a fully integrated fire truck body, which houses equipment lockers on the side, the pump module in the rear, and water and foam tank in the center.

7.1. Superstructure: The superstructure shall be a rigid cross-section self- supporting light alloy or aluminum plate design with increased rigidness. They will be bonded with either gluing technology, bolting systems or welding technology IAW industry standards. Screw connections and aluminum profiles will not be used. All plates will be bent and shaped to increase the torsion resistance. The body will be is mounted onto a sub-frame which is fixed to the chassis frame with flexible bearings, to avoid chassis flex induces stress peaks to the body and tanks. Body elements will be made of glass fiber reinforced plastic or any other non- corroding material.

7.2. Equipment lockers: The body shall be equipped with at least two (2) equipment lockers (one on each side) in the front extending height of the body. Except over the rear axle, the equipment lockers will extend below the sub frame as low as possible while still maintaining still the minimum ground clearance. All equipment identified in the firefighting equipment lists (Attachment A-3) will be securely stored in the equipment compartments on foldout trays or in storage boxes.

Brackets will be provided to secure each individual piece of equipment.

Equipment provided by the Government may come from different manufacturers which will be specified in attachment A-3. The fitting brackets shall meet the Government's provided equipment measurements as specific in attachment A-3.

Power will be provided to all pieces of equipment requiring permanent charging (identified in Attachment A-3). The battery- operated Jaws of Life identified in attachment A-3 will be charged with a direct 230V power supply. All lockers will be equipped with lights to provide sufficient illumination to the entire compartment, when fully loaded. The equipment locker illumination will be automatically activated by magneto switches whenever the compartment is opened. All compartments will be well ventilated. If additional compartment space is available, the contractor will furnish this space with shelves and standard DIN storage boxes.

7.2.1. Roller shutters: Each equipment compartment will be closed by a dust and waterproof, powder coated aluminum roller shutters. Roller shutters will be spring loaded equipped with a lockable bar lock. Roller shutter will be dual skinned design to ensure the roller shutter can always be opened, also, if for example a tool has come off its bracket, which normally would block the roller shutter

7.2.2. Foot Boards: Footboards will be provided for equipment lockers extending below the sub frame (front and rear locker on each side). They enclose the lower section (below sub frame) of the front and rear locker. All foot boards shall equipped maintenance free hinges. At least two (2) gas struts or equivalent devices such as springs shall be provided to support opening and closing the foot board. The boards shall be equipped with at least a weather resistant double seal at all parts in contact with body or shutters. The foot boards shall have at least rated load capacity of 250 kg. All surfaces subject to be stepped on, shall be coated with slip resistant paint or equipped with slip resistant plates meeting the requirement of GUV D29. Each foot board shall be equipped with at least two (2) yellow flashing lights, which engage automatically, when the foot board is lowered. Step height: The maximum distance from top surface of the footboard to the ground shall not exceed 40 cm or an additional access ladder shall be provided.

7.2.3. Equipment labels: All equipment stored in the respective storage compartment or in the cab will be identified on a list attached to the inside of each storage compartment. Individual labels will be provided at each tray/bracket IAW European fire truck industry standards.

7.3. Roof: The roof will be configured as walk on storage space for equipment not stored in the equipment locker (i.e. folding tank). A hose bed will be provided to store all supply hose Walkways will be provided to access equipment. These will be rated at least for a load capacity of 250kg. Both sides of the roof will be equipped with a safety rail that is also holding the roof illumination. The surface of the working deck is covered with a special sand/plastics coating, which is extremely slip resistant. A down tilt able ladder, incorporated into the superstructure is mounted on the right-hand side of the rear wall to provide easy access to the roof of the superstructure.

7.4. Hose bed: The hose bed will be located on the apparatus body roof and will be free from all sharp objects such as bolts, nuts, etc., to avoid damage to fire hose.

It will be a single continuous box with removable hose bed dividers. The hose bed will be designed with 55 cubic feet (1.56 cubic meters) of hose storage. This is designed to hold the NFPA required minimum amount of fire hose. The outer corners over which hose is deployed will be equipped with roller bearings.

Coupling will be installed on the side for 2-1/2" (6.35cm) and 1- 3/4" (4.445cm) hose to secure the loose end of the hose load. A Hose coupling for 2-1/2" (B Storz) will be mounted on the rear of the vehicle in a height of maximum 150cm measured from ground. The coupling will be used to secure hose from the hose bed and allow laying the hose. The hose bed will be designed to allow complete deployment of the preconnected hoses stored from the ground.

7.4.1. Minimum capacity:

• 180 ft. (60m) of 2-1/2" size B hose

• 30 ft. (9.6m) of 4” A size suction hose stored in dedicated brackets

7.4.2. Hose bed flooring: Hose bed flooring will be aluminum, properly spaced for ventilation and removable for access to the water tank. The flooring will be smooth and free from sharp edges to avoid hose damage.

7.4.3. Hose bed dividers: A minimum of two removable hose bed dividers will be provided. Hose bed dividers can be positioned in the hose bed in 10” (25.4cm) increments.

7.4.4. Hose bed cover: Top mounted storage box for hose bedding made of aluminum and drain water holes. Two pneumatic spring supported and walk able top covers with exterior hinges and handles. A circumferential top rail 200 mm high with intergraded handles will be installed. Fixtures for the Fire Department ladders on top of each storage boxes (left and right side) will be installed Fixtures for the Fire Department ladders on top the storage box will be installed.

7.5. Pump compartment: A dedicated pump compartment for the pump module will be provided in the rear of the vehicle. The pump compartment will extend over the full width and height of the body. A top-hinged lift-up hatch will enclose the pump compartment. The hatch will be equipped with at least two (2) gas struts capable to completely lift the hatch, and a pull-down strap to assist closing.

8. Marking: All retro reflective materials shall conform to the requirements of American

Society for Testing and Materials (ASTM) D 4956 Standard Specification for retro reflective Sheeting for Traffic Control, Section 6.1.1 for Type I Sheeting.

8.1. Reflective stripe: Three black reflective stripes (on main stripe at least 4” and two 1.5” stripes above and below) will be provided in Z pattern. The stripes will be separated by at least one inch. The stripes will be applied to the full the cab and body length on each side, and at least 25 percent of the width of the front of the apparatus.

8.2. Front Chevrons: At least 25 percent of the front facing-facing vertical surfaces, , excluding windows, headlights and similar shall be equipped with retro reflective striping in a chevron pattern sloping downward and away from the centerline of the vehicle at an angle of 45 degrees. Each stripe in the chevron shall be a single color alternating between red and yellow. Each stripe shall be 6 in. (150

mm) in width. A reflective sign min 10” (3,048mm) high and 30” (9,144mm) wide with wording “KEEP BACK 500ft.” will be installed at the rear of the vehicle.

8.3. Rear chevrons: At least 50 percent of the rear-facing vertical surfaces, visible from the rear of the apparatus, excluding any pump panel areas not covered by a door, shall be equipped with retro reflective striping in a chevron pattern sloping downward and away from the centerline of the vehicle at an angle of 45 degrees. Each stripe in the chevron shall be a single color alternating between red and yellow. Each stripe shall be 6 in. (150 mm) in width. A reflective sign min 10” (3,048mm) high and 30” (9,144mm) wide with wording “KEEP BACK 500ft.”

will be installed at the rear of the vehicle.

8.4. Lettering/Logos: The government will supply two logos (Army Maltese Cross and

Army Logo) and lettering to be attached to driver and officer’s door (Army Maltese Cross) and the rear (Army Logo) in electronic format. The logos will be a computer generated multicolor (16.4M colors) self-adhesive with a size of a minimum of 10” by 10” (25.4cm by 25.4cm). A maximum of sixty (60) three (3) inch (7.62cm) letters will be provided to coincide with the Fire Department's existing lettering and Army policy affixed to the side. The lettering “U.S. Army” will be affixed to the front and the rear. All lettering will be gold leaf color with black shadow outline. Font for all lettering will be “Bookman old Style Bold”. in Logo and lettering will be clear coated with an acrylic enamel clear coat.

9. License plate: The contractor will furnish and install two (2) license plates IAW AR

58-1 figure 9-1 (attached below). With fitting mounting brackets. One license plate will be installed at the rear, one at the front of the vehicle. The government will provide the U.S. Army registration numbers to be displayed on the license plate.

10. Firefighting Systems: All firefighting systems will be connected and controlled by an internal CAN Bus system.

10.1. Pump assembly: The pump shall be of a size and design to mount on the chassis rails of commercial and custom truck chassis and have the capacity of at least 750 gallons per minute (U.S. GPM- 2,850 liter per minute), NFPA-1900 rated performance. In addition to meeting NFPA 1900 requirements, it shall be constructed and mounted in accordance with the following specifications. The pump shall be equipped with a thermal protection device, which monitors the water temperature of the pump and relieves water when the temperature inside the pump at a minimum shall meet appr.130 degrees Fahrenheit. The high-grade light alloy impellers shall be accurately balanced and mounted on a stainless-steel pump shaft. Bearings shall be protected from water and sediment by maintenance free self-adjusting mechanical seals. The pump body shall be of high-quality light alloy. All parts that meet water to be special treated light alloy or stainless steel. The pump manufacturer shall test the pump for 10 minutes hydrostatically at a pressure of 500 psig. Hydrostatic Certification by the pump manufacturer shall be provided. Fire pump shall be direct driven or incorporate high strength helical gear drive single stage transmission. Pump drive system shall be with a heavy-duty PTO system bolted directly to the chassis transmission. There shall be a heavy-duty driveline assembly with hanger bearings furnished from the PTO to the rear mounted pump. A transmission shall be provided if needed to adjust PTO output revolutions and required pump input for rated performance. The pump shall be provided with a plate giving the rated flow at "capacity" and "pressure" test pressures, together with the R.P.M.

Of the engine at those pressures and deliveries and mounted in clear view of the pump operator’s panel. Data plate shall include model and serial numbers of the pump body and chain transmission (if provided), hydro and discharge test pressures and the date of pump and transmission manufacturer (if transmission is provided). The entire pump shall be assembled and tested at the pump manufacturer's factory. The pump shall be driven by a driveline from the truck transmission. The engine shall provide sufficient horsepower and RPM to enable pump at a minimum shall meet its rated performance. The entire pump shall be hydrostatically tested to a pressure of 500 PSI. The pump shall be fully tested at the pump manufacturer's factory to the performance spots as outlined by the latest NFPA Pamphlet No. 1900. Pump shall be free from objectionable pulsation and vibration. The pump will perform and meet the following intern tests to receive the NFPA 1900 requirements. The pump should be UL-classified according NFPA 1900.

10.1.1. Pump certification

• 100% of rated capacity @150 PSI net pump press.

• 100% of rated capacity @ 165 PSI net pumps press.

• 70% of rated capacity @ 200 PSI net pump press.

• 50% of rated capacity @ 250 PSI net pump press.

10.1.2. Priming system: The pump shall be capable of taking suction and discharging water with a lift of 10 feet (3.05m) in not more than 30 seconds with the pump dry, through 20 feet (6.1m) of suction hose of appropriate size. It shall be capable of developing a vacuum of 22" (55.9cm) at an altitude of up to 1,000 feet (304.8m). A high capacity, belt driven automatic double piston priming pump shall be provided. A vacuum test with a capped suction of at least 20' (6.1m) long shall develop 22" (55.9cm) of vacuum and hold a vacuum with a drop not more than 10" (25.4cm) in five minutes.

10.1.3. Pump ratio: The pump ratio will be selected by the apparatus manufacturer to give maximum performance with the engine and transmission selected. If necessary, a pump gearbox will be installed to match the needed ratio.

10.1.4. Gearbox: If installed, the pump gearbox will be cast and completely manufactured and tested at the pump manufacturer's factory. The drive unit will be of sufficient size to withstand up to 16,000 lbs. ft. (21,700 Nm) of torque of the engine in both road and pump operating conditions. The drive unit will be designed of ample capacity for lubrication reserve and to maintain the proper operating temperature. The gearbox drive shafts will be of heat-treated chrome nickel steel and at least 2-3/4 inches (6.9cm) in diameter on both the input and output drive shafts. They will withstand the full torque of the engine in both road and pump operating conditions. All gears both drive and pump, will be of the highest quality electric furnace chrome nickel steel. Bores will be ground to size and teeth integrated, crown- shaved and hardened, to give an extremely accurate gear for long life, smooth, quiet running and higher load carrying capability. An accurately cut spur design will be provided to eliminate all possible end thrust.

10.1.5. Pump shift control: The drive unit will be equipped with an electronically controlled power shift. An in-cab control for rapid shift will be provided that locks in road or pump. The mechanism will allow activation only if the parking brake is applied. The status shall be displayed through pump shift indicator lights: For automatic transmissions, three (3) green warning lights will be provided to indicate to the operator(s) when the pump has completed the shift from Road to pump position. Two (2) green lights to be in the truck driving compartment and one (1) green light on pump operator's panel adjacent to the throttle control. All lights to have appropriate identification/instruction plates.

10.1.6. Braking system: A positive braking system will be provided to prevent vehicle movement during pumping operations. The air brakes furnished will compensate for this requirement.

10.1.7. Pump panel: The pump operator's control panel will be in the rear compartment housing the pump module. The pump operator's panel should include a display and will accommodate the following gauges and operations: Pump ready light

• Pump shift engagement and indicator light

• All discharge valve controls to include tank discharge valve

• Water tank suction control valve

• Water tank filling valve

• Main and auxiliary suction control valve

• Discharge Pressure Relief Controls

• Pump primer valve

• One (1) Intake Master Gauge (metric)

• One (1)…