Attachment 1 Statement of Work (SOW).pdf

United States Department of Agriculture Agricultural Research Service

Statement of Work

ELECTRICAL WIRING INSTALLATION

FOR A 150-KW 480-V 3-PHASE STEAM

GENERATOR AND ITS CONTROLS AND

PUMP MOTOR

USDA-ARS DKI U.S. Pacific Basin Agricultural Research Center 64 Nowelo Street, Hilo, Hawaii 96720

STATEMENT OF WORK

1.0 CONTRACT PROJECT:

a. Project Title:

Electrical wiring installation for a 150 kW 480-V 3-Phase steam generator and its controls and pump motor

b. Project Location:

USDA-ARS-DKI

Pacific Basin Agricultural Research Center

2.0 PROJECT CONTACT PERSONS:

a. CONTRACTING OFFICER (CO):

Michael Sherlock Michael.Sherlock@usda.gov

b. RESEARCH PROGRAM REPRESENTATIVES (RPR):

Dong Cha Acting Research Leader USDA-Agricultural Research Service Daniel K. Inouye U.S. Pacific Basin Agricultural Research Center Tropical Crop and Commodity Protection Research Unit 64 Nowelo Street, Hilo HI 96720 Phone: 808-932-2115 E-mail: dong.cha@usda.gov

c. ADMINISTRATIVE OFFICER (AO):

Carlee Wehrsig Administrative Officer USDA-Agricultural Research Service Daniel K. Inouye U.S. Pacific Basin Agricultural Research Center 64 Nowelo Street, Hilo HI 96720 Phone: (808) 932-2116 E-mail: carlee.wehrsig@usda.gov mailto:carlee.wehrsig@usda.gov

d. LOCATION CONTRACTING OFFICER REPRESENTATIVE (COR):

Pernell Hanoa Facilities Manager Daniel K. Inouye U.S. Pacific Basin Agricultural Research Center USDA-Agricultural Research Service 64 Nowelo Street, Hilo, HI 96720 Phone: (808) 959-4356 Cell: (808) 896-4523 E-mail: pernell.hanoa@ars.usda.gov

e. AREA SAFETY AND HEALTH MANAGERS (ASHM)

Charles Mason PhD Research Biologist USDA-ARS Pacific Basin Agricultural Research Center 64 Nowelo Street, Hilo HI 96720 Phone: 608-316-5738 E-mail: Charles.mason@usda.gov

Matthew Siderhurst PhD Research Biologist USDA-ARS Pacific Basin Agricultural Research Center 64 Nowelo Street, Hilo HI 96720 Phone: 808-932-2118 E-mail: matthew.siderhurst@usda.gov

3.0 SCOPE OF WORK: The contractor shall provide all professional services necessary for the accomplishment of the contract project and such required service shall be in accordance with the requirements as described herein and on attached contract documents.

3.1 Background: The USDA-ARS DKI US PBARC Tropical Crop and Commodity Protection Research Unit requires the labor and materials to install electrical wiring for an existing 150 kW 480-V 3-phase steam generator in the Work Room at the Headhouse.

Note: Please see below for specifications and requirements for the existing steam generator.

3.2 The Contractor shall install all required wiring for the operation of an existing 150 kW 480-V 3-phase steam generator and its controls and pump motor.

3.2.1 The contractor shall install and connect a breaker in existing switchboard, run conduit and cables to the Work Room.

3.2.2 The contractor shall install a disconnect by the steam generator and make connection.

3.2.3 The contractor shall connect a separate switch (120 V, 1 phase) for the controls mailto:pernell.hanoa@ars.usda.gov and pump motor of the steam generator.

3.2.4 The contractor shall test connection and label breaker.

4.0 PROJECT REQUIREMENTS:

a. The Contractor will work with site personnel to ensure project is accomplished in a timely manner.

b. Unless otherwise specified, all materials shall be new as specified and both workmanship and material shall be of premium quality.

c. The Contractor’s work shall adhere to the criteria stated within these project requirements, drawings, and specifications. All construction and services shall comply with applicable federal, state, and local code requirements as well as current industry standards, (ie: EPA, ASTM, GSA, AASHTO, etc.) and health and safety codes, in effect at the time of contract award.

d. All work to meet all pertinent Unified Facilities Guide Specifications (UFGS) and ARS 242.1M standards. UFGS available at http://www.wbdg.org/ffc/dod/unified-facilities-guide-specifications-ufgs. ARS 242.1M available at https://www.afm.ars.usda.gov/ppweb/pps-and-manuals/.

e. This project falls under the DAVIS BACON Wage Act.

4.1 Background & Site Description: This project is located at the USDA-ARS DKI US PBARC facility at 64 Nowelo St. in Hilo, Hawaii.

4.2 Bid Schedule:

Item Description

Base Item Provide materials, labor, equipment, and all associated services to complete project.

4.3 Description of Work:

a. The Contractor will provide a turn-key project satisfying all Local, State, and Federal requirements.

b. The Contractor will provide all the necessary materials and labor per Section 3.0 and properly dispose of all material being replaced.

c. Contractor is responsible for any damage to adjacent equipment and miscellaneous objects that may become damaged during installation of the fencing. The Contractor is responsible for making repairs to meet or exceed conditions prior to damage.

http://www.wbdg.org/ffc/dod/unified-facilities-guide-specifications-ufgs http://www.wbdg.org/ffc/dod/unified-facilities-guide-specifications-ufgs https://www.afm.ars.usda.gov/ppweb/pps-and-manuals/

d. The Contractor is responsible for visiting the site prior to submitting a bid to existing conditions. No compensation will be provided for conditions that would be visible during an on-site visit for persons experienced performing this type of work.

4.4 Government Furnished Equipment\Services

a. The Government does not anticipate the need in this project, but the Government will be available to assist with the identification/location of utilities as necessary.

b. The Government will provide a reasonable amount of electricity and water.

5.0 GENERAL REQUIREMENTS:

5.1 Permits: Where governing regulations and imposed codes and standards require notices, permits, licenses, inspections, tests, and similar items or actions to lawfully proceed with the required work, the Contractor shall obtain items and take those actions in accordance with the regulations of the governing authority. The costs of such permits, licenses, inspections, etc., are the obligation of the Contractor.

5.2 Existing Installations / Demolition: Contractor shall modify existing installations as needed to accommodate the new installation. Contractor shall coordinate modification of existing installations with Owner. All disturbances of existing systems shall be thoroughly coordinated with the Owner to prevent disturbances that might jeopardize on-going operations and research. Owner reserves the right to retain any equipment / materials removed as part of the scope of work. Contractor shall coordinate any equipment / materials to be retained with Owner prior to starting demolition operations. Contractor shall legally dispose all any materials removed that will not be retained.

5.3 Installation: It shall be the responsibility of the Contractor to complete work in accordance with Federal, State, and Local Code Standards. Additional procedures and materials may be required than is indicated herein. If any item specified herein conflicts with the applicable codes and recommendations, the Contractor shall bring it to the attention of the Contracting Officer Representative for immediate resolution.

5.4 Submittals: Provide manufacturer’s descriptive literature/shop drawings for all materials to the COR for review. The descriptive literature shall be annotated/ highlighted to show its conformance with contract requirements. Submittals are required for new materials and will be stamped and/or signed by the general contractor prior to submission to the Government. Contractor is responsible for any costs incurred for equipment ordered without prior approval.

5.5 Quality Control: The work performed under this contract shall be subject to continuous audit by the COR. Quality control is the exclusive responsibility of the Contractor.

5.6 Protection of Work and Property/Safety Requirements:

a. Contractor shall furnish a Site Specific Safety Plan (SSSP) or Accident Prevention Plan (APP) 10 days after contract award. SSSP / APP upon request and shall be approved by the Government before construction work commences.

b. The Contractor shall protect the work, the site, and all existing property and structures within the limits of the construction activities or that may be affected thereby until acceptance of the work. Any damage to property shall be repaired at the Contractor’s expense, to pre-damaged condition to the satisfaction of the COR.

c. Safety and health matters, as they relate to the work, are the exclusive responsibility of the Contractor. The Contractor shall furnish, erect, and maintain barricades, warning lights, signs, guards, or take other precautions as may be required by law or local authorities of the protection and security.

d. Contractor is responsible for verifying location of any underground utility is responsible for any damaged caused to such utilities.

5.7 Temporary Facilities:

a. Temporary utilities (water and electricity) may be furnished to the Contractor by the Government, if so requested. The Contractor shall maintain and protect all such utilities during construction and will repair or replace any items damaged through its own negligence.

b. Should the Contractor require any power or utility shutdowns during construction, the Contractor shall obtain approval for such shutdown from the COR 21 working days prior to the need.

5.8 Materials and Equipment:

a. The material and equipment to be furnished under these contract documents shall be the standard products of manufacturers regularly engaged in the production of such materials and equipment and shall be the manufacturer’s latest standard design.

b. All materials and equipment to be incorporated in the work shall be handled and stored by the manufacturer, fabricator, supplies, and Contractor before during and after shipment in a manner to prevent any injury, theft or damage of any kind to the materials and equipment. All materials and equipment furnished by the Contractor shall be subject to inspection and approval by the CO/COR.

c. Government will not furnish any labor or equipment to unload or move materials or supplies.

5.9 Cleanup: The construction site shall be always kept clean and free of debris. Disposal of the old equipment is required. Restore areas disturbed as nearly as possible to the original appearance and condition. Upon completion of the project, and prior to final inspection, the Contractor shall remove from the premises all unused material, trash, and debris resulting from the work to the satisfaction of the COR.

5.10 Warranty:

a. Submit data concerning the standard one-year warranty for workmanship, including the warranty periods (dates), and warranty contacts with names, addresses and telephone numbers.

b. Extended Equipment/Product Warranties: Obtain and furnish to the Contracting Officer all written warranties for equipment/products that have extended warranties (warranty periods exceeding the standard one-year warranty) furnished under the contract. The warranty period shall begin on the same date as project acceptance and shall continue for the full/product warranty period. The warranties shall be fully executed and delivered to the Contracting Officer prior to final acceptance of the facility.

5.11 Final Payment/Contract Closeout: The following documents are REQUIRED PRIOR TO FINAL PAYMENT (other documents may also be required):

a. General contractors minimum one (1) year warranty on work.

b. Operation and Maintenance Data

c. Release of liens.

d. Final Invoice

6.0 PROJECT SCHEDULE: The Contract time for this project is 90 calendar days from Notice to Proceed.

7.0 Specifications and electrical requirements of the exisiting steam generator.

AMSCO® ELECTRIC STEAM

GENERATORS - CES SERIES

(Typical – details may vary.)

APPLICATION

Amsco Electric Steam Generators (CES Series) provide the high-quality (97%-vapor quality) steam needed to power equipment such as sterilizers, water stills, utensil sanitizers and water temperature boosters for washing equipment. They provide a steam source when in-house supply is not available, when an emergency standby is required, or when a remote location needs to be served.

When a deionized, distilled or reverse osmosis water supply (min. resistivity of 1 megohm/cm) is available, stainless steel generators can also be used to supply pure steam.

CONSTRUCTION

STERIS furnishes all components necessary to obtain a complete working unit, ready for (but not including) installation and connection to the building utility service lines and the equipment to be powered.

Heating Section

The pressure vessel is ASME Grade carbon steel rated for 100 psig. If selected, 316L stainless steel can be supplied for use with deionized, distilled or reverse osmosis water.

STANDARDS

Generator meets the applicable requirements of the following standards:

• American Society of Mechanical Engineers Code, Section I, Part PMB for power boilers and is so stamped

• Underwriters Laboratories Incorporated

• Canadian Standards Association listings

• Seismic pre-approval; meets Zone 4 when installed according to the installation instructions.

FEATURES

Openings are provided for water inlet, drain, steam outlet, gages, instrumentation and immersion type heating elements rated 105 W/in2 brazed into heavy duty ASME flanges. Each e

A s c

Selections Checked Belo lement consists of 80% nickel, 20% chromium resistance wire.

08, 240, or 480 Volt, 50/60 Hz, 3-phase operation as selected.* utomatic controls operate on 120 Volt, 50/60 Hz electric ervice. Operation of the generator is automatic. Standard omponents include:

Flush system - the generator's heating section can be manually flushed. An automatic flushing option is also available. Review local codes before flushing generator.

Water-level control - energizes the water pump and supply valve to ensure proper water level in the drum. This system uses a bronze or stainless steel, positive displacement pump, with drive motor wired for operation on 120 Volt, 50/60 Hz electric service. Motor has automatic overload protection. In addition, it shuts off power to the heaters if water in the heating section should fall below a preset level to protect the heater. A w Apply To This Equipment

GENERATOR RATING (KW)

❏ 30 ❏ 75 ❏ 150

❏ 40 ❏ 100 ❏ 180

❏ 60 ❏ 120

ELECTRICITY *

❏ 208 V, 3 Phase ❏ 240 V, 3 Phase ❏ 480 V, 3 Phase

❏ 380 V, 3 Phase ❏ 415 V, 3 Phase ❏ 575 V, 3 Phase

* Other voltages are available on special order.

C

ONSTRUCTION

316L Stainless Steel Carbon Steel Item

__CH13861__________________

Location(s)_____________SD56 Rev B (102964______35

Samantha Iwamoto Highlight

Samantha Iwamoto Highlight

Samantha Iwamoto Highlight

Samantha Iwamoto Highlight

Samantha Iwamoto Highlight

Samantha Iwamoto Highlight water-level sight gauge with upper and lower hand-valve shutoffs is provided for servicing. Sightglass valves are equipped with ASME rated automatic shutoff if the sight gauge glass should break.

• Steam pressure controls - generators are supplied with operating and high limit pressure controls. One (two for 100-180 kW units) is used for controlling the operating pressure of the generator (0-90 psi adjustable operating range) while the other is used as a high limit pressure control, and incorporates a manual reset which protects the generator from a damaging over pressure condition should one occur.

* Other voltages are available upon special order.

• Electric door interlock - interrupts the 120 V control circuit whenever the generator's main electrical door panel is opened and shuts off the generator for safety.

• Auxiliary low water cut-off - a safety backup protection that turns off the power to the heating element(s) in the event of a low water level control failure.

• High water sensing protection - if an equipment malfunction occurs and the outlet should fill with water, the water sensing system closes the steam outlet, preventing liquid from entering service lines to user devices. The system also activates a visual alarm, with a manual reset alerting operator of a malfunction.

The boiler is fully insulated and equipped with a steel jacket having a baked enamel finish. Plumbing and control devices are copper alloy or stainless steel.

The boiler is equipped with an ON-OFF control switch and pilot light.

If stainless steel construction is selected, all components in contact with feedwater and steam are 316L stainless steel or equal.

PERFORMANCE CAPABILITIES

Electric steam generators can provide the high pressure steam (90 psig max.) required for either single or multiple equipment arrangements. Available models are listed in Engineering Data, next page.

NOTES

1. Pipe sizes shown indicate terminal outlets only. Building service lines, provided by others, must supply the specified pressures and flow rates.

2. STERIS recommends supplying hot water at 140°F (60°C) (maximum 150°F [60°C]) to the generator to minimize heat-up time and conserve electricity; cold water at 70°F (21°C) may be substituted, but only with sacrifice of heat-up time. For proper boiler operation and reasonable element life, STERIS recommends the feed water quality be controlled within the following parameters:

For Stainless Steel Generators: requires deionized, distilled or reverse osmosis water with minimum resistivity of 1 megohm/cm. Do not connect tap water to stainless steel generators. Use of water not meeting the required feedwater quality will invalidate the warranty and is a violation of ASME Boiler Codes.

3. Clearances shown are minimal for installing and servicing the equipment.

4. Disconnect switches (by others) should be installed in electric supply lines as close to the equipment as possible.

Water in and steam out lines should also be equipped with independent shut-off valves.

5. STERIS recommends that steam generating equipment be maintained and operated in an area where temperature does not exceed 90°F (32°C) and 10% to 90% RH non-condensing.

6. Other voltage specifications are available through special order.

* 17.1 mg/L = 1 grain hardness ** WARNING - BURN HAZARD: Sterilizer operator may be severely burned by scalding water if the water level control malfunctions. The steam generator level control may malfunction if the supply water exceeds 26,000 ohms/cm (38.5 micro-mhos conductivity min.). Do not connect to treated water (e.g., distilled, reverse osmosis, deionized) unless water resistivity is determined to be acceptable. If water exceeds 26,000 ohms/cm, contact STERIS Engineering Service for information concerning modifications required to the generator control system.

CUSTOMER IS RESPONSIBLE FOR COMPLIANCE WITH

APPLICABLE LOCAL AND NATIONAL CODES AND

REGULATIONS.

For Carbon Steel Generators

Condition Nominal

Condition Max. Condition

Temperature as supplied 150°F (65°C)

Total Hardness as CaCO3* 0-17 mg/L 17 mg/L

Total Dissolved Sol-ids

50-150 mg/L 250 mg/L

Total Alkalinity as CaCO3

50-100 mg/L 180 mg/L pH 6.8-7.5 8.5

Total Silica 0.1-1.0 mg/L 2.5 mg/L

Resistivity -ohms/cm**

2000-6000 26000

For Carbon Steel Generators

Condition Nominal

Condition Max. Condition

** Minimum wire type - AWG (MCM) 90°C CU (copper) wire only.

ENGINEERING DATA

Rating (kW) 30 40 60 75 100 120 150 180

Developed Boiler Horsepower 3.1 4.1 6.1 7.7 10.4 12.2 15.3 18.4

Generator Steam Output -- lbs/hr (kg/hr) 70°F (21°C) feedwater - 80 psig operating pressure

140°F (60°C) feedwater - 80 psig operating pressure

89.3 (40.6)

(54.1)

178.5 (81.1)

(101.4)

297.5 (135.2)

(162.3)

446.1 (202.8)

535.5 (243.4)

95.2 (43.3)

(57.7)

190.5 (86.6)

238.1 (108.2)

317.5 (144.3)

381.1 (173.2)

476.3 (216.5)

571.5 (259.8)

Gross BTU Output (BTU/hr) 102,360 136,480 204,720 255,900 348,024 409,440 511,800 614,160

Operating Weight lbs/hr (kg/hr) 400 (181)

(186)

(190)

(295)

(425)

(428)

(430)

(434)

Electrical Requirements: Heaters:

208 V - 3-Phase (amp/ph) 84 112 167 209 278 334 417 500

240 V - 3-Phase (amp/ph) 73 97 145 181 241 289 361 434

480 V - 3-Phase (amp/ph) 36 48 72 90 121 144 180 217

380 V - 3-Phase (amp/ph) 46 61 91 114 152 183 228 274

415 V - 3-Phase (amp/ph) 42 56 84 105 140 167 209 251

600 V- 3-Phase (amp/ph) 29 39 58 72 96 116 145 173

Controls & Pump Motor:

120 V - 1Phase

15 15 15 15 15 15 15 15

Fuse Breaker Size:

208 V - 3-Phase (amp/ph) 110 150 225 300 400 450 600 700

240 V - 3-Phase (amp/ph) 100 125 200 250 350 400 500 600

480 V - 3-Phase (amp/ph) 50 60 90 125 150 200 250 300

380 V - 3-Phase (amp/ph) 60 80 125 150 200 250 300 350

415 V - 3-Phase (amp/ph) 60 80 110 150 175 225 300 350

600 V - 3-Phase (amp/ph) 40 50 80 100 125 175 200 250

Input Wire Size**

208 V - 3-Phase 1 2/0 250 or 6-1/0

400 or 6-2/0

500 or 6-3/0

900 or 6-250 6-400 6-500

240 V - 3-Phase 2 1/0 4/0 300 or 6-1/0

500 or 6-3/0

700 or 6-4/0 3-300 6-400

480 V - 3-Phase 6 4 2 1/0 2/0 4/0 300 or 6-1/0

400 or 6-2/0

380 V - 3-Phase 6 4 1/0 2/0 3/0 300 or 6-1/0

400 or 6-2/0

500 or 6-3/0

415 V - 3-Phase 6 4 1 2/0 3/0 250 or 6-1/0

400 or 6-2/0

500 or 6-3/0

600 V - 3-Phase 8 6 4 2 1/0 3/0 4/0 300 or 6-1/0

Water Consumption -- gph (litres per hour) at 70 psig water inlet 140°F (60°C)

(46)

(60)

(95)

(118)

(163)

(194)

(239)

(289)

Heat Loss -- BTU/hr at 70°F (21°C); continuous operation

1750 1750 2600 3500 4400 4800 4800 4800

SD56

UTILITY REQUIREMENTS

Waste (W)

For 30 to 180 kW generators:

1" NPT.

Hot Water (HW)

1/2" NPT; 20 to 50 psig (1.41 to

3.52 kg/cm2, dynamic); 140°F (60°C) recommended - see Note 2.

Steam Outlet (S)

For 30 to 75 kW generators:

3/4" NPT; for 100 to 180 kW Generators: 1" NPT.

Electrical (E1)

30 to 40 kW generators: 208, 240, or 480 Volt, 3-Phase, 50/60 Hz.

Electrical (E2)

60 to 180 kW generators: 208, 240, or 480 Volt, 3-Phase, 50/60 Hz.

Electrical (E3)

120 Volt, 15 Amp, 1-Phase 50/60 Hz service for control and pump motor.

A Overall Height

B Overall Length

C Overall Width

D Cabinet Height

E Cabinet Length

F Cabinet Width

G Service

Cl nce

4 36 24- / 15

11 mm 7 mm mm 914mm 61 mm 38 mm mm

64 51 27-1/4 18 3

1625mm

8 m

3 - /4 mm 1295mm 692mm 4 mm mm

DIMENSIONS - inches (mm) Generator Size (kW)

30 to 75 kW

100-180 kW

* Service Clearance ** Pump Location - 10 to 20 kW Units *** Pump Location - 30 to 80 kW Units

1" (25mm)

18" * (457mm)

18" * (457mm)

18" * (457mm)

18" * (457mm)

F

B

E

S

1-3/4" (45mm)

1-3/16" (30mm)

Bracket: 0.119" (11GA.) A1008 CRS Anchor Hole: 7/16"

C

D

G

E2 HW

E2

S

E3

E1

W

FRONT VIEW SIDE VIEW REAR VIEW

A

HW

W

For further information, contact:

STERIS Corporation 5960 Heisley Road Mentor, OH 44060-1834 • USA 440-354-2600 • 800-548-4873 www.steris.com

This document is intended for the exclusive use of STERIS Customers, including architects or designers. Reproduction in whole or in part by any party other than a Customer is prohibited. ©2018, STERIS Corporation. All rights reserved. (Rev B. (10269435)

NOTE: Because of STERIS’s continuing program of research and development, all specifications and descriptions are subject to change without notice. Some options my affect utility consumptions. Obtain approved drawings for design and installation.

For support with this or any previously purchased STERIS equipment, please call 1-800-444-9009, scan the QR Code below, or visit www.sterislifesciences.com/equipmentsupport.

Scan the QR code above for support information for the following STERIS Services:

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