Attachment 1 - Schedule.xls

XLS spreadsheet 362 KB Posted

Attached to
Remanufacture of MTU Detroit Diesel 6V92TA engines
Solicitation number
70Z04022Q58600B00
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Attachment 2 - Sample Delivery and Task Order_Updated 23NOV2021.xlsx XLSX spreadsheet
Attachment 3_70Z04022Q58600B00 QandA.pdf PDF
SF-30_70Z04022Q58600B00 Amendment P00001.pdf PDF
70Z04022Q58600B00_Combined Synopsis Solicitation for MTU 6V92 Engine Reman.pdf PDF
2020 6V92 SPEC Ch2_25_OCT_2021.pdf PDF
Attachment 2 - Sample Delivery and Task Order.xlsx XLSX spreadsheet

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Schedule

CLIN 0001 - 2001LABOR RATES FOR OVERHAUL AS PER SPECIFICATIONQTYU/IUnit PriceBase Year 0001 - 0005Option Year 1 1001 - 1005Option Year 2 2001 - 2005
-001All AssetsLabor to Reassemble and Prepare for Shipment any Unit not being OverhauledAll Assets1HR
-0022815-01-442-4541Complete Overhaul (Labor Only)PORT 6V92 Eng1HR
-0032815-01-442-4549Complete Overhaul (Labor Only)STBD 6V92 Eng1HR
CLIN 0002 - 2002MANDATORY REPLACEMENT PARTS (Priced on Tab 2)
-0012815-01-442-4541Complete Overhaul (Parts Only)PORT 6V92 Eng1EA
-0022815-01-442-4549Complete Overhaul (Parts Only)STBD 6V92 Eng1EA
CLIN 0003 - 2003CONTRACTURAL SERVICES
-001Labor to execute repairs of a propulsion unit onboard the boatAll Assets1HR
-002Labor for less than full overhaul (for tech rep services that aren't able to be completed at the unit)All Assets1HR
-003Troubleshoot Engine on DynamometerAll Assets1HR
CLIN 0004 -2004CONTINGENCY REPAIR PARTS (Priced on Tab 3)
-0012815-01-442-4541Contingency PartsPort 6V92 Eng1EA
-0022815-01-442-4549Contingency PartsStbd 6V92 Eng1EA
CLIN 0005 - 2005PRESERVATION, PACKAGING, MARKING, AND SHIPPING.
-001Prep/Paint/Presevation/Packing Shipping of Engine FOB Destination to SFLC WarehouseAll Assets1EA

&C&14GOVERNMENT ESTIMATE FOR OVERHAUL OF DETROIT DIESEL 6V92/12V71/6V71 ENGINES

CONTRACT HSCG40-XX-D-XXXXX

&L&D&T&C&P&RCONTRACT HSCG40-XX-D-XXXXX_ABC_Rev_MM/DD/YYYY

Tab 2- Mandatory Parts

NoPart NumberDescriptionQtyBase YearOption Year 1Option Year 2
15117005Washer4
25117700Bearing2
35126326Spring1
45133431Relief Valve1
55136678Gasket1
65144846Spacer12
75144857Spring1
85145581Gasket1
95148373Bolt12
105149565Shell-Set4
115149572Shell-Set6
125154398Washer1
135163760Gasket2
145167745Gland1
155167746Seal2
165177777Valve1
175177778Spring1
185180314Ring2
195185318Shim3
205196026Bearing Set4
215197224Recon Kit1
227451948Bearing Assembly1
238921934Fork Assembly1
248923959Seal2
258926285Lockwasher1
268926293Washer1
278928676Seal Ring24
289410925Bolt6
299411981Nut4
308926247Camshaft Keys2
319414123Nut8
3223501143Bolt1
3323501231Gasket2
3423503411Stud4
3523503767Spacer1
3623503769Seal1
3723503826Therm 1702
3823507226Sleeve1
3923507233Zinc1
4023508370Valve Assembly2
4123512684Engine O/H Kit1
4223514608Oil Seal1
4323515243Harness Assembly(2PC)1
4423517138Harness, Engine Sensor1
4523519078Hose2
4623519508Gasket2
4723524340Cylinder Kit6
4825042692Check Valve2
495101138Seal Ring4
505103534Bolt6
515104018Gasket RKR2
525106831Gasket3
535106847Gasket2
545111424Washer4
555115395Gasket2
565116485Spacer2
575100532Plate1
585112143Gasket1
595126327Spring2
605130995Gasket1
615131433Washer4
625132155Seal2
635170468Gasket1
645177773Gasket1
655183323Shim3
665185319Shim1
675575086Gasket1
688515850Electrode1
698922740Valve2
708929529Gasket1
7123501544Seal CR/SHF1
7223513509Sealant Gasket1
7323530707Element1
74*R0461128Starter1
75*R5104501V92 CON ROD6
76*R5111422Rear Bearing2
77*R5117984Front End Bearing2
785198840Oil Pump1
79*R5199735LH Fuel Pump1
80*R5237578EUI (Injector)6
81*R8547237Oil Cooler1
82*R23506602Water Pump1
83*R23511026Blower 6V921
8423516040Turbo (new)1
85*R23504270AMCylinder Head2
864401-6S AeroquipFTG,STGHT,SWIV10
874401-8S AeroquipSAE 45 Swivel2
88FC234-06Hose Fuel & Oil Aeroquip15’
89FC234-08Hose, Aeroquip6’
90190302-6S AeroquipFTG, 90Deg Elb SH14
91232S Aeroquip2” Blue Silicone Hose3’
92240S Aeroquip2 ½” Blue Silicone Hose3’
93244S Aeroquip2 ¾” Silicone Hose3’
942600¼” Valve1
95*23519253RRB Exhaust Manifold1
96*23519252LB Exhaust Manifold1
97*23512161Turbo Tee1
98*23532692RExhaust Pipe Long1
99*23526966Exhaust Pipe Short1
10023517139EMIM Harness1
1018925149Aftercooler1
10223511307Left Bank Injector Harness1
10323511308Right Bank Injector Harness1
1042362448Clip, fuel hoses6
1052419766Clip, oil drain hose #161
1063290459Clip, ht ex drain tube1
1075101196Bolt, aftercooler1
1085104507Gasket, star plate1
1095106219Clamp, blower drive1
1105107931Seal, tac drive1
111KWI-8701Stbd Engine Walker Airsep Kit.1
112KWI-8702Port Engine Walker Airsep Kit1
1135117629Nut, con rod12
1145123123Gasket, cover, front cover1
1155123240Gasket, oil pump sides2
1165126160Gasket, oil pump inlet1
1175126161Gasket, oil pump rear2
1185129867Hose, ¼” FC 3321
1195143999Clamp, oil cooler spl1
1205144703Gasket, ht ex bottom plate1
1215148310Washer, head bolt16
1225148324Bolt, cylinder head16
1235151921Washer, copper, abx drive4
1245155596Washer, copper 5/16”10
1255189292Fitting, brass pushlok1
1265196119Spacer, turbo feed line1
1276410640Cap, heat exchanger1
1288920764Plate, blower drive2
1298922420Hose, aftercooler1
1308922605Snap ring, blower drive1
1318923313Plug, ¾” flat square1
1328923847Plug, ¼”2
1338924140Valve, drain, ¼”4
1348924153Fitting, 90, heat exhaust drain1
1358924272Bolt, main bearing8
1368924380Plug, 1/8”2
1378924436Hose, blower bypass2
1388924517Plug, 3/8”2
1398924998Fitting, 90, 3/8fl x ¼” pipe4
1408925042Fitting, rest R801
1418925710Valve, drain, 3/8”1
1428927579Bolt, idler patch6
1438929833Fitting, st, 3/8fl x ¼” pipe2
1448929837Fitting, 45 3/8fl x ¼” pipe4
1458996207Valve, check, 1psi2
14611504603Bolt, 8mm cold plate2
14723501142Bolt, C/S pulley1
14823501600Clamp, 300 constant torque10
14923501941Clamp, 350 constant torque4
15023502013Decal, pulley bolt1
15123503066Clamp, 250 constant torque6
15223504352O-Ring, dipstick1
15323504358Decal, series 922
15423506478Element, block heater1
15523507896Clamp, turbo drain2
15623508028Clamp, 1-1/4” plastic10
15723508029Clamp, 175 constant torque2
15823509673Decal, caution fluid psi1
15923509873Decal, zinc anode4
16023511565Stud, head to manifold8
16123512307Isolator, ECM8
16223512308Bolt, ECM mounting4
16323514774Tube, oil feed, blower drive1
16423515571Fitting, Tee spec 2 way1
16523517004Label, ECM disconnect1
16623517962Clamp, 400 air inlet hose4
16723518117Isolator, MIM4
16823529226Neck, heat exch radiator cap1
16923530408Filter, oil2
17023530645Filter, fuel1
17123536815Harness, block heater1
1725240940042Clamp, exhaust4
173CAHH0438Port Fltr1
174CAHK0320LB HD-Filter Port1
175CAHK0358Port Only Filter1
176CAHP0083Port & STBD1
177CAHP0129Port & STBD1
178*23512162Turbo Tee (Port Eng)1
179*23532694Exhaust Pipe Long (Port Eng)1
180*23526972Exhaust Pipe Short (Port Eng)1
181CAHP0178STBD Only1
182CAHP0309STBD Only1
183CAHP0423Port (Replaces 0392)3
184CAHP0559STBD ECM to F/O Cooler1
185CBHH0574Port & STBD1
186CC2610Restore (Coolant cleaner)1
187CDNN0240Port & STBD1
188WAHP0262Port FOP to Filter1
18923511176Sensor, Oil/Fuel Pressure2
19023518092Sensor, oil/Water/Fuel4
19116070629Sensor, Air Pressure1
19223519175Sensor, Coolant Level1
19323511219Cooler. Fuel1
19412219935Sensor, Turbo Boost1
* The use of OEM remanufactured parts are authorized

Tab 3 - Contingency Parts

NoPart NumberDescriptionBase YearOption Year 1Option Year 2
108923916M1/2 M. OIL GALLEY PLUG
251319781/2" WASHER FOR F/W HSG
351214593/8 NUT INSERT
45122281ACCESSORY DRIVE COVER
523519831ADAPT OIL PAN
68925149AFTER COOLER
75101192AFTER COOLER OUTLET ELBOW
85179232AIR FLAP SHAFT SEALS
95114974AIR INLET HANDLE
105145602AIR INLET HOUSING BUSHINGS
115135594AIR INLET SEAL RINGS
1223523260AIR SEP BRACKET
135144218AIR BOX COVER BOLT
1423504197AIR FLAP SOLENOID
1523501265AIR FLAP BRACKET
165141661BALANCE WEIGHT COVER
17R23511026BLOWER CORE
185173364BLOWER COUPLING SPACERS
195154669BLOWER DRIVE COVER
208922770BLOWER DRIVE SUPPORT
218923571BLOWER DRIVE SUPPORT BOLTS
225122918BLOWER DRIVE SUPPORT GEAR
238928530BLOWER FRONT COVER
248922517BLOWER HUB FRONT
258922518BLOWER HUB REAR
268922666BLOWER SHAFT
278922736BLOWER SHAFT SPRING
285121905BLOWER WASHERS
29181431BOLT
309414268BOLT 3/8 12 PT
31220426BOLT OIL PUMP PICKUP SCR
329409010BOLT OIL PUMP PICKUP SCR
3323502895BOOST SENSOR BRACKET
3423515215BREATHER HOUSING
3505103636MBREATHER PLATE
368927797BREATHER SCREEN
375103642BREATHER SCREWS
38R23502839CAMSHAFT
39R23502840CAMSHAFT
408926247CAMSHAFT KEY (REAR)
418927479CAMSHAFT SCREWS
425115572CLIP, CAM
4308924153MCOOLANT OVERFLOW FITTING
445148612COUNTER BORE INSERT
455150174CRANK OIL SLINGER
468923163CRANK STABILIZER BRACKET
47R8926921-SCRANKSHAFT
485144846CROSS HEAD SPACER
498923315CYLINDER BLOCK
50R23504270AMCYLINDER HEAD
5123517852DIPSTICK
5223513085DIPSTICK
5323513842MDIPSTICK SEAL
548923098DIPSTICK TUBE
5523522324DIVERTER PLUGS
56R23519308MECM BRACKET
5723514656ECM COOLER BLOCK SCREWS
5823511229ECM MOUNT PLATE
595101192ELBOW
608924802ELBOW
615115834EMERGENCY SHUTDOWN LINKAGE
6223519505EXHAUST MANIFOLD CRAB
635104439EXHAUST WASHER
645118061EXP. NECK GASKET
65454992F/W HOUSING IDLER BOLT
669425326F/W HOUSING IDLER BOLT
6723516532MFITTING
688920764FLEX PLATE
698920765FLEX PLATE
7023507442FLYWHEEL
715101878FLYWHEEL HOUSING
728922052FLYWHEEL HOUSING
7323519865FRONT CRANKSHAFT PULLEY
7423519893FRONT MOUNT
7523514201MFUEL BLOCK
7623511219FUEL COOLER
7723504870FUEL COOLER U-BOLT
788924426FUEL PUMP DRIVE DISC
798924150FUEL PUMP INLET FITTING
808928631FUEL STANDS
8123505246MFULL T
8212082926GROUND CABLE STRAP
8325101086HARNESS
845167745HE PACKING GLAND
858543803HEAT EXCHANGER CORE
865106828HEAT EXCHANGER INLET COVER
878921415HEAT EXCHANGER OUTLET COVER
8823501986HEAT EXCHANGER TANK
89190770HEX BOLT
905107979HOOKS FOR CHAIN
915130135IDLER GEAR HUB
925167714IDLER HUB WASHER
935121259INJECTOR CRABS
945150250INJECTOR WASHERS
955120274INSERT, NUT 5/16
9623509460LB BOX TUBE
9723511994LB HEAT SHIELD
9823501768LB LWR T-STAT HSG
995106830LB THERMOSTAT COVER
1005148501LINER INSERT
1015106003LOWER BANK THERMOSTAT HOUSING
10223540097LUS BLOCK HEATER TREATMENT
10323518117MIM ISOLATOR
10423519565MODULE ASSEMBLY
1055117680OIL COOLER BLOCK ADAPTER
106138243OIL COOLER BOLT
10723509925OIL COOLER BY PASS VALVE PLUG
1085101742OIL COOLER FRONT COVER
1095130374OIL COOLER PLATE
1105104477OIL DIPSTICK ADAPTER
11123505039OIL DRAIN FITTING
1125117362OIL FILL CAP
1135103943OIL FILL SCREEN
11423519545OIL PAN
1158927583OIL PAN BOLT
1165106047OIL PRESSURE JUNCTION BLOCK
1178921088OIL PRESSURE REGULATOR
1185104439OIL PUMP BOLT WASHER
1195121958OIL PUMP DRIVE GEAR
1208927135OIL PUMP DRIVE GEAR, HUB
1215162750OIL PUMP GEAR
122103196OIL PUMP STUD
123103197OIL PUMP STUD
1245126143OIL PUMP SUCTION SCREEN
1258921087OIL REGULATOR VALVE
12623504641MO-RINGS, SEAL
1275107025OVERFLOW TUBE FOR HE
12823518404PATCH BOLT
1298927583PICKUP SCREEN BOLTS
1305101194PLATE
1315189292PUSH LOCK FITTING
13223507971RAW WATER PUMP
13305143616MRAW WATER PUMP DRIVE COUPLING
1345195411RAW WATER PUMP HOUSING
13523515197RAW WATER TUBE STBD FRONT
13623515312RAW WATER TUBE, REAR, STBD
1375144820RB BREATHER TUBE
1385103943RCKR CVR OIL FILL STRAINER
1395172734REAR CAM NUT
1409409036REAR CRANK BOLTS
1418926631REAR CRANK GEAR
1425144876REAR END PLATE
1435104115REMOTE OIL FILTER ADAPT.
1445132457REMOTE OIL FILTER ADAPT.
1455103647RETAINER
14623516523MRETURN FITTING
1475104386RIGHT BANK AIR BOX DRAIN TUBE
1488921996RIGHT BANK CAM GEAR
14923502840RIGHT BANK CAM/BAD CORE
15023511993RIGHT BANK HEAT SHIELD
1515109652RIGHT BANK STAT HOUSING
1525103690ROCKER COVER OIL FILL
1535104501ROD CORE
15423520314SALT WATER PIPE DISCHARGE
1555126143SCREEN OIL PUMP PICK UP
15623528418SENSOR, BOOST PRESSURE
15723519175SENSOR, COOLANT LEVEL
15823532797MSENSOR, OIL PRESSURE
15923518092MSENSOR, TEMPERATURE
1607.00425E11SERIAL TAG
16123519507SHORT EXH SPACER
1625142107SHUTDOWN SOLENOID LINK
1638928609SLINGER
16423504124SOLENOID, SHUTDOWN 24 VOLT
16523503565MSPACER
16623505240SPACER AT FUEL PUMP DRIVE
1678925674SPACER BLOWER / FP
16823519506SPACER EXHAUST
1698928741SRS-TRS BRACKET
17023514162SRS-TRS SENSOR RETAINER
1715106172STAR COVER FOR ACC DRIVE
17209418228MSTARTER BOLT
17323501230STICKER PLATE
1745125193STUDS BLOWER DRIVE
1755132874STUDS BLOWER DRIVE
1768927270STUD TURBO TEE
1775106763TACH DRIVE
17823533030TACH DRIVE CAP
1795136672TACH HOUSING
1801680-622TACH PICK UP
18125101085TEMP HARNESS EXTENSION
1825149220THRUST CAP BEARING
183141346THRUST CAP BEARING PIN
1845125464TIMING SENSOR BOLT
18523502876TRS/SRS SCREW
18623503240TRS/SRS SENSOR
1878928628TUBE FUEL JUMPER
18823520306TUBE R/W PUMP
1895144822TUBE VENT SHORT LB
19023502923TURBO BOOST SENSOR SCREWS
1915104946TURBO DRAIN COVER
1928928637TURBO DRAIN PIPE
1939411981TURBO FLANGE NUTS
19423507978TURBO INLET SCREEN
19523503411TURBO MOUNT STUDS
19623511810TURBO PIPE
19723519528TURBO PIPE
19823520331TURBO SUPPORT BRACKET
1995104015V/C BOLTS
2005104515VALVE COVER ISOLATORS
20105103646MVALVE COVER SEAL
20223501164VALVE-INLET
2035137275WASHER
20405125608MWASHER STABILIZER
20523513613WATER PUMP INLET PIPE
206120502WOOD RUFF KEY (CRANK)
2075126133OIL PIPE
2088928558FRONT END PLATE
2095144901REAR END PLATE
2105100534FLYWHEEL ASSEMBLY
2115126084FRONT COVER
2125144672CAMSHAFT GEAR (LH)
2138928515CAMSHAFT PULLEY
2145126904WATER PUMP DRIVE GEAR

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