Attachment 1 - Salient Characteristics.docx

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Fiber Optic Draw Tower
Solicitation number
N0017326QCM01
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This is a Salient Characteristics attachment defining the minimum specifications and technical requirements for a silica fiber optic draw tower procurement by the Naval Research Laboratory (NRL), Department of the Navy. The equipment must be a fully turnkey system capable of drawing various types of optical fibers, including step index multimode, graded index multimode, single mode, microstructured photonic crystal fibers, and microstructured hollow core fibers.

The draw tower system must fit within a compact footprint of 1.2 meters wide by 1.2 meters deep by 9 meters tall and include a resistive water-cooled furnace with maximum temperature of 2300°C, preform feeding mechanism with 1.5-meter minimum length capability, and process speeds of 1 to 200 meters per minute. The system requires four independent channels of preform pressurization and vacuum control (±500 millibar inert gas and -900 millibar vacuum), two independent fiber coating systems with 365-nanometer LED UV curing capability at 12 watts per centimeter, and dual fiber coating measurement systems with data logging. The equipment must accommodate preform diameters from 10 to 50 millimeters and produce fibers ranging from 80 to 1000 micrometers in diameter with ±0.1 micrometer tolerance. Additional requirements include fiber draw tension monitoring (0-500 grams minimum), simultaneous fiber tapering with pressure variation capability, automatic closed-loop diameter control, and software access with source code availability to permit NRL to make future in-house hardware additions and modifications that may involve ITAR-controlled functionality. All specifications are subject to modification pending market survey and engineering review by NRL personnel.

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SALIENT CHARACTERISTICS

N0017326QCM01 – Attachment 1

Salient characteristics means those particular characteristics that specifically describe the essential physical and functional features of the material or service required. List all the minimum specification, characteristics, capabilities, etc. required for this supply.

PSC: 3695 Miscellaneous Special Industry Machinery NAICS: 333248 All Other Industrial Machinery Manufacturing

The Fiber Draw Tower, with the appropriate choice of options, has the following specs:

General Description of the requirement

Silica fiber optic draw tower

Resistive heated furnace

Preform feed mechanism

Startup belt tractor

Four independent channels of preform pressurization/vacuum

Two independent fiber coating systems with 365nm LED UV curing capability

Two independent fiber coating measurement systems

Take-up capstan and fiber spooling system

Automatic closed loop doc for all systems

Software access that allows future in house hardware additions

Technical Specifications silica fiber drawing

System………………………………………………………………………….
Fully turnkey operation, all necessary hardware/software and ancillary equipment, must fit within 1.2m wide x 1.2m deep x 9m tall footprint
Furnace………………………………………………………………………….
Resistive, water cooled 2300C max
Preform Diameter………………………………………………………….
10 mm to 50 mm (12-30mm typical)
Preform Feeding Length……………………………………………….
1.5 m minimum
Process Speed……………………………………………………………….
1 to 200 m/min (1-50 m/min typical)
Fiber Diameter Measurement……………………………………….
data logging
Fiber Diameters…………………………………………………………….
80 µm to 1000 µm (+/-0.1um)
Preform pressurization………………………………………………….
4 independent channels +500mBar inert gas / -900mBar vacuum, (+/-)0.1mBar
Fiber types…………………………………………………………………….
Step Index MM, Graded Index MM, Single Mode, Microstructured PCF, microstructured hollow core
Fiber Tapering w/ simultaneous pressure variation……….
Speed and pressure programming, for simultaneous tapering and PCF hole size variation.
Fiber draw tension monitoring………………………………………
0-500gm minimum

Technical Specifications for silica cane and tubes

Belt / Caterpillar Capstan………………………………………………
Adjustable grip pressure for thin wall tubing capability
Preform diameters……………………………………………………....
10 mm to 50 mm
Preform length…………………………………………………………….
1.5 m minimum
Cane / Tube Diameters………………………………………………….
up to 5mm
Process speed……………………………………………………………….
0.1 to 10 m/min

Technical Specifications for coating

Two independent coating systems……………………………….
Heated coating reservoir & die base, pressurization control, coating bubble stripper, standard coating dies (matched sets heads 1& 2, 3 fiber size ranges 125um, 250um, and 400um fiber production)
Coating Diameter measurement……………………………………
2pcs. (1 ea. coating head), data logging
Coating curing……………………………………………………………….
2 pcs. LED UV 365nm 12W/cm, air cooled, (1 ea. Coating head)
Optical sight window…………………………………………………….
Optical sight window for coating meniscus observation
Data Logging…………………………………………………………………
Minimum, preform feed speed, fiber draw speed, fiber length fiber diameter, furnace temperature, fiber tension, preform pressure/vacuum, concentricity, preform length used
Software access……………………………………………….
Software access license with non-disclosure agreement.

NRL may at times need to add functionality which may fall under ITAR or other foreign disclosure restrictions. It is therefore necessary for NRL to gain access to software in order to make certain software modifications or hardware additions.

All specifications are subject to change pending draw tower market survey, study of fiber market trends and engineering review by NRL personnel.

File details come from the government source that posted it. Updated .