Attachment 1 NSW 8m SSC SOW.pdf

STATEMENT OF WORK (SOW)

Page 1 of 3 Workskiff Hull 8MSC Engine Repower SOW

SHIP: Surface Support Craft (SSC)

8MSC

1. SCOPE:

1.1 TITLE: Engine Repower of Four Workskiff Hulls 8MSC accomplish

1.2 LOCATION:

1.2.1 Vendors Location

1.3 IDENTIFICATION:

1.3.1 Quantity (One EA), 8 Meter, (OPEN), Hull Identification Number: 8MSC1701

1.3.2 Quantity (One EA), 8 Meter, (OPEN), Hull Identification Number: 8MSC1702

1.3.3 Quantity (One EA), 8 Meter, (OPEN), Hull Identification Number: 8MSC1605 (Optional CLIN)

1.3.4 Quantity (One EA), 8 Meter, (OPEN), Hull Identification Number: 8MSC1606 (Optional CLIN)

2. REFERENCES:

2.1 Additional references depending on Hull

2.2 Suzuki Engine Manual; K13-DF250AP-99011-98J20-03BEN

2.3 Evinrude G2 Inspection and Maintenance Schedule

2.4 BRP G2 Evinrude Installation and Predelivery Guide

2.5 Attachment-1 Rev-1 (G2 Evinrude Engines Class B Overhaul)

2.6 SeaStar – Hydraulic Assist Pump Install Manual

2.7 SeaStar – Liquid Alignment Tiebar Valve Installation Instructions

2.8 TO300-AU-SPN-010 A; Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

3. REQUIREMENTS:

3.1 Schedule: Provide a detailed schedule to the SUPERVISOR/TPOC no later than 7 days after the start date outlining the following events with targeted completion dates:

3.1.1 Total availability timeframe is 4 weeks upon receipt of new Suzuki engines and all required rigging equipment.

3.1.2 Delivery of boat/trailer

3.1.3 Engine work

3.1.4 Controls and steering work

3.1.5 Hardware work

3.1.6 Cleanliness and preparation for shipment work

3.1.7 Waterborne Trials

3.1.8 Turnover of boat/trailer

3.2 Equipment:

3.2.1 Workskiff Hulls in paragraph 1.3 above will be staged on trailer to facilitate work at vendors facility, all lifting support will be provided by vendor.

3.2.2 All new threaded fasteners must be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts must be self-locking type, unless otherwise specified. One CRES washer must be used under each bolt head and under each nut. Bolt/stud length must not exceed less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement.

3.2.3 Apply anti-seize compound, Tef-Gel anti-seize lubricant or equal to all new stainless steel threaded fasteners.

3.2.4 All new equipment mounted to aluminum must have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted.

3.3 Engine:

3.3.1 Provide materials and services to procure and install new port and starboard Suzuki engines (Suzuki part number DF250APXX0) in accordance with Reference 2.2.

3.3.2 Provide materials and services to procure and install SeaStar Tournament Series Adjustable tie bar kit for 15” to 20.5” (TFX HO6822), in accordance with Reference 2.2.

3.3.3 Provide materials and services to procure and install new Suzuki Watergrip 3x16x18.5 port and starboard propellers (Suzuki part number 990C0-0081L-185 and 990C0-00810-185), and two (2) propeller hub kits (Suzuki part number 57630-92L00 in accordance with Reference 2.2.

Page 2 of 3 Workskiff Hull 8MSC Engine Repower SOW

3.3.4 Provide materials and services to remove existing port and starboard engine cable protective hoses and end caps procure and install new port and starboard engine cable protective hoses and end caps in accordance with Reference 2.2. Template exact size, length, configuration, and location from existing boat conditions.

3.3.5 An authorized Suzuki dealer must setup and verify all engine related work listed in Paragraphs 3.3.1 through 3.3.4 in accordance with Reference 2.2 and 009-90 of Reference 2.1.

3.4 Controls and Steering:

3.4.1 Provide materials and services to remove existing engine and trim control cables, binnacle, gauges, engine harnesses, engine GPS Antenna, and associated hardware. Procure and install new Dual Engine

SPC 2.0 Kit (Suzuki part number 67000-98L20), Two (2) EACH 21’ Harness (Suzuki part number

36620-98L00), Panel assembly, main switch (Suzuki part number 37100-98L10), 2’ Harness extension

(Suzuki part number 990C0-88104), Wire Comp Gauge Adapter (Suzuki part number 36667-96L40), Two (2) EACH Multifunction Gauge (Suzuki part number 34077-96L42), 2’ N2K cable (Suzuki part number 990C0-88L00-KIT), Backbone T (Suzuki part number 990C0-88110), Fluid Level Sensor

(Suzuki part number 990C0-88217), GPS Module (Suzuki part number 990C0-88122), Battery Isolator

Lead Set (Suzuki part number 33830-98J11), and all additional cabling and hardware in accordance with the manufacturer’s instructions for installing the Suzuki DF250APXX engines. GPS Module antenna shall be installed on the starboard side of the hardtop, outboard of the radar scanner. Contractor is responsible to install all components necessary to convert boat to Suzuki DF250APXX engines in accordance with manufacturer specifications, using 2.2 for guidance.

3.4.2 Provide materials and services to remove the existing ignition switch, kill switch and Evinrude dual switch panel assembly and associated cabling and procure and install new ignition switch (Honeywell part number 1TL1-2D), kill switch (Sierra part number MP40970-1), dual switch panel assembly

(Suzuki part number 37100-98J21), and cabling in accordance with manufacturer’s instructions. The new ignition switches, kill switch, and dual switch panel assembly shall be connected to the new Suzuki system using 2.2 for guidance. Connect switches to the new engine wiring harness using Deutsch connectors vice cutting the harness.

3.4.2.1 All harness installed shall be procured in accordance with appropriate length for boat. No connections shall take place in bilge bottom.

3.4.2.2 Technical Representative shall update the display software to the current version.

3.4.3 Provide materials and services to remove the existing steering system in its entirety to include steering wheel, tilt helm pump, and hydraulic lines and procure and install new steering wheel, steering wheel cap, steering wheel knob, tilt helm pump (Teleflex part number HH6543), power assist pump (Teleflex part number PA1200-2), and port and starboard steering cylinders (Teleflex part number HC6845), Hardware mounting kit (Teleflex part number HA6804), (11) hydraulic lines of appropriate length for installing new steering system in craft, (4) Thru-hull fittings class 3000 aluminum Cplg ¼ (McMaster part number 3867T61), (18) Compression fittings straight (SeaStar part number HF5528), (8)

Compression fittings elbow (SeaStar part number HF5529), (2) T fittings (SeaStar part number

HF5530), and Alignment Valve (SeaStar part number HA5471-2) in accordance 2.34 and 2.35; 11X42-

AS-01 Auxiliary Systems and SeaStar manufacturer’s instructions. Template size, length, and location from existing boat conditions with modified configuration for new equipment. New hydraulic lines shall be routed to new port and starboard engine in accordance with manufacturer’s instructions.

3.4.3.1 Provide material and services to measure and identify length and quantity of hoses required to mount power assist and alignment valve in port transom compartment.

3.4.3.2 Provide materials and services to fill and bleed the hydraulic steering system and refill to proper level with new steering fluid in accordance with Reference 2.6, 2.7 and manufacturer’s instructions.

3.4.4 Provide materials and services to dress and secure all engine and steering control system hoses/cables throughout boat, including chaffing protection at all penetrations.

3.4.5 All harnesses/hoses installed must be procured in accordance with appropriate length for boat. No connections must take place in bilge bottom.

3.4.6 An authorized Suzuki dealer must ensure the display and engine software is the current version and setup and verify all controls and steering related work listed in Paragraphs 3.4.1 through 3.4.5 in accordance with Reference 2.2.

3.5 Hull Repair:

Page 3 of 3 Workskiff Hull 8MSC Engine Repower SOW

3.5.1 All new material must be the same scantlings as the material it replaces, unless otherwise specified. All welding must be in accordance with Reference 2.8. All compartments must be certified gas free and safe for hot work before and during the repairs described herein.

3.5.2 Provide materials and services to procure and weld four (4) Thru-hull Fittings – Class 3000 Al Coupling

¼” (McMaster-Carr part number 3867T61), into the transom for connection of steering hoses to engines from power assist pump located in aft port transom compartment.

3.5.3 Provide materials and service to fill hole vacated by Evinrude engine panel and cut 2 new holes required for mounting Two (2) SMG gauges above steering wheel.

3.5.4 Provide materials and services to manufacture and affix mounting plate for power assist pump and alignment valve in port transom compartment.

3.6 Cleanliness and Preparation for Shipment:

CHECK POINT: (V) (G) “VISUAL INSPECTION”

3.6.1 Clean all work areas ensuring there are no loose materials and tools left on craft. All metal remnants from drilling and cutting will be vacuumed.

3.7 Removed Items/Scrap Disposal:

3.7.1 Retain all removed items for disposition instructions by SUPERVISOR/TPOC. At the discretion of

SUPERVISOR/TPOC, box all removed items for turnover upon boat turnover.

3.7.2 All government scrap resulting from accomplishment of work under this contract is to the property of the contractor to be disposed as it sees fit. Scrap is defined as property that has no reasonable prospect of being sold except for the recovery value of its basic material content. The determination as to which materials are scrap and which materials are salvage, will be made, or concurred in, by the

SUPERVISOR/TPOC.

3.8 Waterborne Trials:

3.8.1 Final Waterborne Trial: Customer Trials: Waterborne acceptance trials are to be performed after satisfactory completion of discrepancies noted by SUPERVISOR/TPOC, confirmation that all contracted work has been accomplished successfully and all systems are operating properly. Provide appropriate personnel, and supplies to accomplish a two-hour waterborne trial, to demonstrate and test all work accomplished. Test location will be determined by SUPERVISOR/TPOC and will be within one hour of the contractor’s facility. Correct all contract discrepancies noted by SUPERVISOR/TPOC during trials. Perform subsequent trial(s) as necessary to verify corrected discrepancies.

3.8.2 Submit legible copies, one in hard and one in electronic format, with recommended repairs of any hull, mechanical, electrical, and accessory discrepancy found during the performance of 3.8.1 to the

SUPERVISOR/TPOC within 24 hours of completion of inspection and testing.

3.8.3 Command will be responsible for the crafts delivery to and from boat launch ramp for all necessary sea trials to prove all work has been completed in accordance with SOW.

4. NOTES:

4.1 NONE

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 NONE

6. Period of Performance

6.1 BASE: To be proposed, work will start at time of award.

6.2 OPTION: Estimated POP start of 15 January 2024.