Attachment 1 - Generator Lug Crimping System - Item Description.pdf
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- Solicitation number
- FA813226Q0026
About this file
This is a Memorandum for Record from the Department of the Air Force, Oklahoma City Air Logistics Complex at Tinker Air Force Base, dated 5 March 2026, documenting equipment item descriptions and specifications for a procurement requirement.
The Air Force is requesting two complete crimping systems, each comprising multiple integrated components. The core equipment includes: (2) TBHD1M Remote Hydraulic Crimp Head Assemblies or equivalents (Mil PN MS25441-01) with 12.0 tons crimp force, 8 AWG to 4/0 AWG crimping range, 9.6-pound weight, and 10.0" (L) x 6.0" (W) dimensions, capable of crimping both insulated and uninsulated terminals and accepting die MS90485-03; (2) HPU11M Air Powered Hydraulic Pumps or equivalents that are foot-actuated and pneumatically powered with 10,000 PSI maximum output pressure, 30-125 PSI input air pressure, 100:1 hydraulic/air ratio, and 19.4-pound weight; (2) BM-2A Adjustable Base Mounts or equivalents featuring heavy-duty machined cast steel construction with 3-axis adjustability and 4" x 8" base dimensions; (2) Go-No-GO Gages equivalent to PN G837 for verifying crimp accuracy; and (2) 12-4040 Air Hose Assemblies or equivalents with 10-foot length, heavy-duty hydraulic hose and couplings, and MS fittings with dust covers, pre-installed and ready for immediate use. All equipment must comply with TO 1-1A-14 for 3/0 copper wiring lugs.
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Text version
DEPARTMENT OF THE AIR FORCE
OKLAHOMA CITY AIR LOGISTICS COMPLEX (AFMC)
TINKER AIR FORCE BASE, OKLAHOMA
5 March 2026
MEMORANDUM FOR RECORD
SUBJECT: Item Description
1. The requested equipment item description / Specifications are outlined below.
a. Quantity of two (2) Crimpers Kits.
(1) Shall be compliant with TO 1-1A-14 for 3/0 Copper wiring lugs.
(2) TBHD1M Remote Hydraulic Crimp Head Assembly or Equivalent
(a) Shall be Mil PN: MS25441-01 or equivalent (TBHD1M remote hydraulic crimp head)
(b) Crimp Force 12.0 Tons
(c) Crimping Range 8 AWG to 4/0 AWG
(d) Weight 9.6 Pounds
(e) Dimensions 10.0” (L) X 6.0” (W)
(f) Die Compatibility: It shall accept die MS90485-03.
(g) Shall allow for crimping of both insulated and uninsulated terminals.
(h) Recommended Power Source: The preferred power source is the HPU11M air-powered hydraulic pump.
(i) Shall Mount to a BM-2A bench mount
b. Quantity of two (2) HPU11M Air Powered Hydraulic Pump or Equivalent
(1) Shall be foot-actuated and pneumatically powered. Must be capable of fully powering the specified crimper. Shall include all fittings required to connect the air intake to a 1/4-inch industrial style female pneumatic quick disconnect.
(a) Maximum Output Pressure 10,000 PSI
(b) Input air pressure 30-125 PSI
(c) Hydraulic / Air Ratio 100:1
(d) Weight 19.4 Pounds (with hose and hydraulic fluid)
(e) Dimensions 11.5” (Depth) X 13.75” (Width) X 6.25” (Height)
(f) Shall use pneumatic air
c. Quantity of two (2) BM-2A Adjustable Base Mount or Equivalent
(1) Shall be adjustable base mount. Fully adjustable, offering 3-axis adjustments. A single tightening knob securely locks the tool into position, allowing it to be secured at virtually any angle for operator comfort and to minimize fatigue
(2) Shall be:
(a) Heavy-duty machined high grade cast steel
(b) Base Dimensions – 4” X 8”
(c) Weight 3.68 pounds
d. Quantity of two (2) Go-No-GO Gages
(1) Two go-no-go gauges are required for each system to verify the crimp was performed correctly. Equivalent to PN G837, which corresponds to the gage for the MS90485-03 die set Quantity of two (2) 12-4040 Air Hose Assembly or Equivalent
e. 12-4040 Air Hose Assembly or Equivalent
(1) Shall come with all hydraulic lines pre-installed and be ready to be connected to an air supply for immediate use.
(a) Length – 10 Feet
(b) Construction – Heavy duty hydraulic hose and couplings
(c) Fittings - Equipped with screw-on MS fittings and dust covers.
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