Attachment 1_Draft SOW.pdf

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Hardness Testers Calibration and Maintenance
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N68520-25-SIMACQ-HJ00000-0106
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This Statement of Work outlines requirements for annual preventative maintenance and calibration of mechanical and hardness testing machines at Fleet Readiness Center Southeast (FRCSE), Naval Air Station, Jacksonville, FL. The contractor must provide engineering, labor, supervision, materials, and tools to inspect, adjust, lubricate, calibrate and verify performance of one Instron Model 68FM-300 mechanical tester and multiple hardness testers in accordance with ASTM standards.

The specific equipment requiring service includes the Instron 68FM-300 mechanical tester (S/N: 68F300B29320) with 5kN, 100kN, and 300kN load cells and extensometers, two Wilson/Instron hardness testers, two microhardness testers (Wilson/Buehler and Wilson/Instron), and ten portable hardness testers (Ames and Wilson/Instron models). Work must be performed Monday-Friday between 7:00 AM and 3:00 PM ET. Upon completion, the contractor must provide NVLAP-accredited calibration certificates showing before/after data and uncertainties for each tester. All travel costs must be included in the service price rather than billed separately.

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Statement of Work

Prepared By: Melissa Gatrost, Equipment Specialist, Materials Engineering Division

COMFRC Mission

Scope & Requirement Background

1.1 BACKGROUND

The Materials Engineering Division located at the Fleet Readiness Center Southeast (FRCSE), Naval Air Station, Jacksonville, FL requires one (1) annual preventative maintenance and calibration of mechanical and hardness testing machines.

1.2 INTRODUCTION TO SCOPE

The contractor shall provide all engineering, labor, supervision, materials, tools, and other items necessary to inspect, adjust, lubricate, calibrate and verify performance of mechanical and hardness testing machines in accordance with (IAW) the applicable American Society for Testing and Materials (ASTM) standards, Instron maintenance plan, and Hardness Tester User Manuals

Applicable Documents

2.1 Attachment 1 – Preventative Maintenance Checklist for Instron Model 68FM-300 mechanical testers

2.2 Attachment 2 – Preventative Maintenance Checklist for Instron/Wilson/Ames hardness testers

2.3 FRCSE Work Restrictions – See Attachment “FRCSE Work Restrictions”

2.4 OPNAVINST 3960.16A Navy Test Measurement and Diagnostic Equipment (TMDE), Automatic Test Systems (ATS) and Metrology and Calibration (METCAL) NAVAIRINST 13640.1C Naval Aviation Metrology and Calibration Program

To produce quality airframes, engines, components and support equipment and provide service that meet the Naval Aviation Enterprise's aircraft ready-for-tasking goals with improved effectiveness and efficiency.

DRAFT

2.5 ASTM E4 Standard Practices for Force Verification of Testing Machines

2.6 ASTM E18 Standard Test Methods for Rockwell Hardness of Metallic Materials

2.7 ASTM E74 Standard Practice of Calibration of Force-Measuring Instruments for Verifying the Force Indication of Testing Machines

2.8 ASTM E83 Standard Practice for Verification and Classification of Extensometer Systems

2.9 ASTM E384 – Standard Test Method for Micro-indentation Hardness of Materials

2.10 ASTM E2309 – Standard Practices for Verification of Displacement measuring systems and devices used in material testing machines.

2.11 ASTM E2658 –Standard Practices for Verification of speed for material test machines.

Contract Requirements

3.1 The contractor shall perform services at FRCSE, Naval Air Station Jacksonville BLDG 793, and Jacksonville, FL 32212. Work shall be performed between the hours of 7:00 A.M. and 3:00 P.M. Monday – Friday (Eastern Time).

3.2 The contractor shall inspect, adjust, lubricate, calibrate and verify performance of Instron Model 68FM-300 (S/N: 68F300B29320) mechanical testers IAW Attachment 1 (Preventative Maintenance Checklist for Instron Model 68FM-300 mechanical testers) and ASTM E4, ASTM E74, ASTM E2309 ASTM E2658 and ASTM E83. The contractor shall also verify performance of the 5kN, 100kN, 300kN load cells IAW ASTM E4 and E74 standards and verify performance of 2630-116, 2630-115, 2630-109 extensometers IAW ASTM E83 standards.

3.3 The contractor shall inspect, adjust, lubricate, calibrate and certify performance of hardness, microhardness and portable hardness testers listed below IAW ASTM E18 and E384 standards, Attachment 2 (Preventative Maintenance Checklist for Instron/Wilson/Ames hardness testers) and individual hardness tester manuals.

3.3.1 Hardness Testers

MFR Model Serial Number

Wilson/Instron 2002T C2729

Wilson/Instron 5TY C124

3.3.2 Microhardness Testers

MFR Model Serial Number

Wilson/Buehler VH3300 W3K-0141

Wilson/Instron T2100S P4238

3.3.3 Portable Hardness Testers

MFR Model Serial Number

Ames 1

14970

Ames 1

14972

Ames 1-S

14981

Ames 2

14973

Ames 1-4

15361

Ames 4-2

15303

Ames 4-4

15337

Wilson/Instron M51 92748

Wilson/Instron M51 472

Wilson/Instron M52 115

3.4 Upon completion of services, the contractor shall provide a certificate of calibration for each tester that has been calibrated via electronic mail to the Technical Point of Contact (TPOC) (CDRL A001). The certificate of calibration must show the National Voluntary Laboratory Accreditation Program (NVLAP) logo and state before/after data and uncertainties.

3.5 All travel shall be billed as part of cost to perform services and shall not be billed separately.

Deliverables

4.1 Certificate of Calibration for each tester calibrated – CDRL A001

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