Attachment 1 11M Supprt Craft SOW.docx

STATEMENT OF WORK (SOW)

SHIP: Surface Support Craft (SSC)

11MSC

1. SCOPE:

1.1 TITLE: Engine Repower of Two Silverships Hulls 11MSC

1.2 LOCATION:

1.2.1 Vendors Location

1.3 IDENTIFICATION:

1.3.1 Quantity (One EA), 11 Meter, (OPEN), Hull Identification Number: 11MSC1103

1.3.2 Quantity (One EA), 11 Meter, (OPEN), Hull Identification Number: 11MSC1104

2. REFERENCES:

2.1 Additional references depending on Hull 300-5107858 Rev B, Standard Electrical Installation Requirements and Nomenclature

2.2 Suzuki Engine Manual; K13-DF250AP-99011-98J20-03BEN

2.3 SeaStar – Hydraulic Assist Pump Install Manual

2.4 SeaStar – Liquid Alignment Tiebar Valve Installation Instructions

2.5 TO300-AU-SPN-010 A; Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.6 Whelen Light Bar Installation Manual

2.7 Whelen Hailer, Siren, and Amp Installation Manual

2.8 LAR for Installation of Restricted in Ability to Maneuver Mast

2.9 M300-Series camera Installation & operation instructions 71004 (Rev 5)

2.10 M300-Series-RiserMountingTemplate-77006-1

2.11 SSC preoperational checklist

3. REQUIREMENTS:

3.1 Schedule: Provide a detailed schedule to the SUPERVISOR/TPOC no later than 7 days after the start date outlining the following events with targeted completion dates:

3.1.1 Total availability timeframe is 4 weeks upon receipt of new Suzuki engines and all required rigging equipment.

3.1.2 Delivery of boat/trailer

3.1.3 Engine work

3.1.3.1 Engines and engine accessories shall be provided from OEM

3.1.3.2 All engine work shall be preformed by an Authorized Suzuki technician

3.1.4 Controls and steering work

3.1.5 Hardware work

3.1.6 Cleanliness and preparation for shipment work

3.1.7 Waterborne Trials

3.1.8 Turnover of boat/trailer

3.2 Equipment:

3.2.1 Silverships Hull 11MSC1103 and 11MSC1104 will be transported to Contractor Facility by LOGSU TWO personnel. Both Hulls will be staged on trailer to facilitate work at vendors facility, all lifting support will be provided by vendor.

3.2.2 All new threaded fasteners must be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts must be self-locking type, unless otherwise specified. One CRES washer must be used under each bolt head and under each nut. Bolt/stud length must not exceed less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement.

3.2.3 Apply anti-seize compound, Tef-Gel anti-seize lubricant or equal to all new stainless steel threaded fasteners.

3.2.4 All new equipment mounted to aluminum must have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted.

3.3 Engine:

3.3.1 Provide materials and services to remove existing engine mounting hardware and install new each fastener, each washer and lock nut conforming to ASTM A275, Type 316.

3.3.1.1 Install one CRES washer under each bolt head and under each nut.

3.3.1.2 Apply anti-seize compound Locktite 34026 marine grade anti-seize or equal to each stainless-steel threaded fastener.

3.3.2 Provide materials and services to remove each existing Evinrude engine, mounting bracket, wiring, hose and assembly prior to installation of new port and starboard Suzuki engine.

3.3.2.1 Remove existing Evinrude remote oil tank, oil level converter kit and sender, each system hose, associated fitting, each hose clamp, and engine oil in each remote tank.

3.3.2.2 Remove existing Evinrude engine and trim control cable, each binnacle, gauge, engine harness, engine GPS Antenna, and associated hardware.

3.3.2.3 Remove each existing ignition switch, kill switch and Evinrude switch panel assembly and associated cabling.

3.3.3 Retain each item removed for disposition. Box and itemize each removed item when directed by the SUPERVISOR.

3.3.4 Retain each item removed for disposition. Box and itemize each removed item when directed by the SUPERVISOR.

3.3.5 Provide materials and services to procure and install new port and starboard Suzuki engines (Suzuki part number DF250APXX) in accordance with Reference 2.3.

3.3.5.1 LOGSU-2 will be providing two Suzuki Engines to be installed on 11MSC1104 ONLY, Contractors shall provide all materials and services for both boats Engines and still produce two Suzuki Engines for 11MSC1103.

3.3.6 Provide materials and services to procure and install SeaStar Tournament Series Adjustable tie bar kit for 15” to 20.5” (TFX HO6822), in accordance with Reference 2.5.

3.3.7 Provide materials and services to procure and install new Suzuki Watergrip 3x16x18.5 port and starboard propellers (Suzuki part number 990C0-0081L-185 and 990C0-00810-185), and two (2) propeller hub kits (Suzuki part number 57630-92L00 in accordance with Reference 2.3.

3.3.8 Provide materials and services to remove existing port and starboard engine cable protective hoses and end caps procure and install new port and starboard engine cable protective hoses and end caps in accordance with Reference 2.3. Template exact size, length, configuration, and location from existing boat conditions.

3.3.9 Provide materials and services to procure and install new each Suzuki main key and kill switch assembly, MFR. Suzuki, Part No. 37100-98J14 and cabling in accordance with manufacturer’s specifications.

3.3.10 Provide materials and services to procure and install new each Dual engine control panel assembly, MFR. Suzuki, Part No. 37100-98J21 and cabling in accordance with manufacturer’s specifications.

3.3.11 Provide materials and services to integrate 3.3.4 and 3.3.9 to the new Suzuki system using 2.3 through 2.5 for guidance.

3.3.11.1 Integrate each switch to the new engine wiring harness using Deutsch connectors.

3.3.11.2 Obtain the services of an authorized Suzuki technician to update software/firmware for the Suzuki engines, gauges and controls to the latest version.

3.3.12 An authorized Suzuki dealer must setup and verify all engine related work listed in Paragraphs 3.3.1 through 3.3.10 in accordance with Reference 2.3 and 009-90 of Reference 2.1.

3.4 Controls and Steering:

3.4.1 Provide materials and services to remove existing engine and trim control cables, binnacle, gauges, engine harnesses, engine GPS Antenna, and associated hardware. Procure and install new Dual Engine SPC 2.0 Kit (Suzuki part number 67000-98L20), 21’ Harness (Suzuki part number 36620-98L00), Panel assembly, main switch (Suzuki part number 37100-98L10), 2’ Harness extension (Suzuki part number 990C0-88104), Wire Comp Gauge Adapter (Suzuki part number 36667-96L40), (2) Multifunction Gauge (Suzuki part number 34077-96L42), 2’ N2K cable (Suzuki part number 990C0-88L00-KIT), Backbone T (Suzuki part number 990C0-88110), Fluid Level Sensor (Suzuki part number 990C0-88217), GPS Module (Suzuki part number 990C0-88122), Battery Isolator Lead Set (Suzuki part number 33830-98J11), and all additional cabling and hardware in accordance with the manufacturer’s instructions for installing the Suzuki DF250APXX engines. GPS Module antenna shall be installed on the starboard side of the hardtop, outboard of the radar scanner. Contractor is responsible to install all components necessary to convert boat to Suzuki DF250APXX engines in accordance with manufacturer specifications, using 2.2 for guidance.

3.4.2 The new ignition switches, kill switch, and dual switch panel assembly shall be connected to the new Suzuki system using 2.3 for guidance. Connect switches to the new engine wiring harness using Deutsch connectors vice cutting the harness.

3.4.2.1 All harness installed shall be procured in accordance with appropriate length for boat. No connections shall take place in bilge bottom.

3.4.2.2 Technical Representative shall update the display software to the current version.

3.4.3 Provide materials and services to remove the existing steering system in its entirety to include steering wheel, tilt helm pump, and hydraulic lines and procure and install new steering wheel, steering wheel cap, steering wheel knob, tilt helm pump (Teleflex part number HH6543), power assist pump (Teleflex part number PA1200-2), and port and starboard steering cylinders (Teleflex part number HC6845), Hardware mounting kit (Teleflex part number HA6804), (11) hydraulic lines of appropriate length for installing new steering system in craft, (4) Thru-hull fittings class 3000 aluminum Cplg ¼ (McMaster part number 3867T61), (18) Compression fittings straight (SeaStar part number HF5528), (8) Compression fittings elbow (SeaStar part number HF5529), (2) T fittings (SeaStar part number HF5530), and Alignment Valve (SeaStar part number HA5471-2) in accordance 2.4 and 2.5; 11X42-AS-01 Auxiliary Systems and SeaStar manufacturer’s instructions. Template size, length, and location from existing boat conditions with modified configuration for new equipment. New hydraulic lines shall be routed to new port and starboard engine in accordance with manufacturer’s instructions.

3.4.3.1 Provide material and services to measure and identify length and quantity of hoses required to mount power assist and alignment valve in port transom compartment.

3.4.3.2 Provide materials and services to fill and bleed the hydraulic steering system and refill to proper level with new steering fluid in accordance with Reference 2.4, 2.5 and manufacturer’s instructions.

3.4.4 Provide materials and services to dress and secure all engine and steering control system hoses/cables throughout boat, including chaffing protection at all penetrations.

3.4.5 All harnesses/hoses installed must be procured in accordance with appropriate length for boat. No connections must take place in bilge bottom.

3.4.6 An authorized Suzuki dealer must ensure the display and engine software is the current version and setup and verify all controls and steering related work listed in Paragraphs 3.4.1 through 3.4.5 in accordance with Reference 2.3.

3.5 Hull Repair:

3.5.1 All new material must be the same scantlings as the material it replaces, unless otherwise specified. All welding must be in accordance with Reference 2.6. All compartments must be certified gas free and safe for hot work before and during the repairs described herein.

3.5.2 Provide materials and services to procure and weld four (4) Thru-hull Fittings – Class 3000 Al Coupling ¼” (McMaster-Carr part number 3867T61), into the transom for connection of steering hoses to engines from power assist pump located in aft port transom compartment.

3.5.3 Provide materials and service to weld hole vacated by Evinrude engine panel and cut 2 new holes required for mounting (2) SMG gauges above steering wheel.

3.5.4 Provide materials and services to manufacture and affix mounting plate for power assist pump and alignment valve in port transom compartment.

3.5.5 Provide materials and services to procure and weld new restricted in ability to maneuver (RIAM) light mast stabilizer bracket to the cabin top. Mast stabilizer bracket will be located on port arch near radome in accordance with manufacturer’s instructions.

3.5.6 Provide materials and services to manufacture and affix mounting plate for tow light on existing navigation mast.

3.5.7 (11MSC1104 ONLY) Provide materials and services to weld holes in console face vacated by ACR searchlight touchpads. For estimating purposes ½” dia. hole x 2.

3.5.8 (11MSC1104 ONLY) Fabricate and install base plate in order to mount FLIR riser to top of post previously used for ACR searchlight. Riser plate should be fabricated in accordance with 2.11.

3.6 Cleanliness and Preparation for Shipment Hardware:

CHECK POINT: (V) (G) “VISUAL INSPECTION”

3.6.1 Clean all work areas ensuring there are no loose materials and tools left on craft. All metal remnants from drilling and cutting will be vacuumed.

3.7 Electrical System:

All electrical work shall be in accordance with References 2.2, 2.3, and 2.9.

3.7.1 The intent of this section is to provide materials and services to install new hailer system, light bar, and Restricted in Ability to Maneuver Light Mast (RIAM) using existing DP1 and DP3 as the power source for new equipment.

3.7.2 Develop disconnect sheets for all electrical connections disconnected in Paragraph 3.7. All new electrical and RF cables shall be tested in accordance with Reference 2.2.

3.7.3 All electrical connections shall be heat shrink style connections or shall have heat-shrink tubing installed on terminal ends to help weatherize. All battery and main power connections shall have boots installed in accordance with 009-73 of Reference 2.1.

3.7.4 Provide materials and services to label all cabling to include circuit identification at each end in accordance with 009-73 of Reference 2.1.

3.7.5 Provide materials and services to label all wiring to include component identification on each wire connection /termination point in accordance with 009-73 of Reference 2.1.

3.7.6 Provide materials and services to groom, dress and secure all cabling and wiring so that wire/cable runs do not interfere with access to components that are removable and add chafe protection to any wires/cables going into cable passages. All watertight wire/cable passages and Duestch connectors are to be replaced with new using same size and type of that removed. All multi-wire runs will be dressed with split conduit in accordance with 009-73 of Reference 2.1.

3.7.7 Provide materials and services to provide neatly groomed service loops at all panels and terminal boards in accordance with 009-73 of Reference 2.1.

3.7.8 Provide materials and services to remove all dead-ended cables and wiring inside the console and throughout the boat.

3.7.9 Provide materials and services to ensure all cable penetrations are packed properly throughout boat.

3.7.10 Provide materials and services to install new bus extender, MFR. Maretron, Part No. NBE100, in the console in order to separate the engine NMEA 2000 from the Furuno NMEA 2000, in accordance with the manufacturer’s specifications.

3.7.11 Provide materials and services to remove the existing label plates on DP1 for circuits I1, J1, and K1. Procure and install new label plates identifying new equipment at circuit breakers and equipment for newly installed equipment using the same size and type of that removed, using 2.13 for guidance. Ensure all circuits are labeled properly.

3.7.12 (11MSC1104 ONLY) Provide materials and services to remove the existing label plate on DP1 for circuit B1. Procure and install new label plate identifying new equipment at circuit breaker and equipment for newly installed equipment using the same size and type of that removed, using 2.13 for guidance. Ensure all circuits are labeled properly.

3.7.12.1 (Line 1) FLIR (Line 2) B1 10A

3.7.13 Provide materials and services to remove existing and install new touchpad control Qty (One), MFR: Exalto, Part No: EX210604 for windshield wipers and washers on console face. Ensure all circuits are labeled properly.

3.7.13.1 (Line 1) WIPER (Line 2) L1 15A

3.7.13.2 Touchpad control will be located above dual binnacles in accordance with manufacturer’s instructions. Power for windshield wiper/washer system will be provided by L1 circuit on Distribution Panel DP-1.

3.7.14 Remove existing switch for Wiper 12PF2 10A on Distribution Panel DP-3 and connect through new touchpad control identified in 3.7.12 in accordance with manufacturer’s instructions.

3.7.15 Remove existing switch for Washer 12PG2 5A on Distribution Panel DP-3 and connect through new touchpad control identified in 3.7.12 in accordance with manufacturer’s instructions.

3.7.16 Provide materials and services to remove the existing Distribution Panel DP-3 and associated cabling and procure and install new Distribution Panel DP-3 and cabling using the same size and type of that removed and in accordance with Reference 2.2 and manufacturer’s instructions. Ensure panel is watertight and all switches are installed with toggle switch boots.

3.7.16.1 Utilize hole vacated by wiper switch in 3.7.13 to provide switch for Dive Lights.

3.7.16.2 Utilize hole vacated by washer switch in 3.7.14 to provide switch to Tow Light.

3.7.17 Provide materials and services to remove the existing Distribution Panel DP-2 and associated cabling and procure and install new Distribution Panel DP-2 and cabling using the same size and type of that was removed in accordance with Reference 2.2 and manufacturer’s instructions.

3.7.17.1 Ensure panel is watertight and all switches are installed with toggle switch boots.

3.7.17.2 New panel will have Qty: (4 EA) switches and Qty: (2 EA) Bilge Indicator Lights.

3.7.17.2.1 DOME LIGHTS – RED - WHITE

3.7.17.2.2 INST LIGHTS – BRT - DIM

3.7.17.2.3 Bilge Indicator Lights: FWD BILGE – AFT BILGE

3.7.17.2.4 FWD BILGE – AUTO-OFF-ON

3.7.17.2.5 AFT BILGE – AUTO-OFF-ON

3.7.18 (11MSC1104 ONLY) Remove existing ACR Searchlight, wiring and touch pad controls in its entirety.

3.7.19 (11MSC1104 ONLY) Procure and install new FLIR M332 system and all associated cabling, Qty: (One EA), MFR: FLIR, Part No.: E70527 in accordance with 2.10.

3.7.20 FLIR system will be powered by circuit B1 on Distribution Panel 1 (DP1). Circuit B1 previously powered ACR Search light that was removed in 3.7.18.

3.7.21 (11MSC1104 ONLY) Procure and install new FLIR JCU-2 Control Unit and POE Injector Kit and associated cabling, Qty: (One EA), MFR: FLIR, Part No.: T70478 in accordance with 2.10.

3.7.21.1 Ensure FLIR image and location information is properly displayed on the Furuno display.

3.7.22 Procure and install new Whelen control head and all associated cabling, Qty: (One EA), MFR: Whelen, Part No.: WPA3FM in accordance with Reference 2.9 and manufacturer’s instructions.

3.7.22.1 Whelen WPA head unit will be located in the overhead compartment inside of the cabin.

3.7.23 Procure and install new Whelen siren and all associated cabling, Qty: (One EA), MFR: Whelen, Part No.: SA315P in accordance with Reference 2.9 and manufacturer’s instructions.

3.7.23.1 Siren will be located in front of the light bar on the cabin top.

3.7.24 Procure and install new Whelen siren amplifier and all associated cabling, Qty: (One EA), MFR: Whelen, Part No.: WPA112 in accordance with Reference 2.9 and manufacturer’s instructions.

3.7.24.1 Siren amplifier will be located inside of the console on the bulkhead.

3.7.25 Procure and install new light bar, receptacles and all associated cabling, Qty: (One EA), MFR: Whelen, Part No.: FT8AAAAP in accordance with Reference 2.9 and manufacturer’s instructions.

3.7.25.1 Light bar will be located on the cabin top in front of the radome.

3.7.26 Procure and install new tow light on existing navigation mast, Qty: (One EA), MFR: OGM, Part No. SM 2NMTOW in accordance with Reference 2.9 and manufacturer’s instructions.

3.7.27 Procure and install new dive light mast and cabling on cabin top mast base installed in Paragraph 3.5.5. Qty (One EA), MFR: Silver Ships, Part No. SSC-11M-DRLM.

3.7.28 Procure and install new cable clams on the cabin top for new electrical components installed on the cabin top, Qty: (4 EA), MFR: Blue Sea Systems, Part No.: 1003 in accordance with manufacturer’s instructions.

3.8 Cleanliness and Preparation for Shipment:

CHECK POINT: (V) (G) “VISUAL INSPECTION”

3.8.1 Clean all work areas ensuring there are no loose materials and tools left on craft. All metal remanence from drilling and cutting will be vacuumed.

3.9 Removed Items/Scrap Disposal:

3.9.1 Retain all removed items for disposition instructions by SUPERVISOR/TPOC. At the discretion of SUPERVISOR/TPOC, box all removed items for turnover upon boat turnover.

3.9.2 All government scrap resulting from accomplishment of work under this contract is to the property of the contractor to be disposed as it sees fit. Scrap is defined as property that has no reasonable prospect of being sold except for the recovery value of its basic material content. The determination as to which materials are scrap and which materials are salvage, will be made, or concurred in, by the SUPERVISOR/TPOC.

3.10 Waterborne Trials:

3.10.1 Final Waterborne Trial: Customer Trials: Waterborne acceptance trials are to be performed after satisfactory completion of discrepancies noted by SUPERVISOR/TPOC, confirmation that all contracted work has been accomplished successfully and all systems are operating properly. Provide appropriate personnel, and supplies to accomplish a two-hour waterborne trial, to demonstrate and test all work accomplished. Test location will be determined by SUPERVISOR/TPOC and will be within one hour of the contractor’s facility. Correct all contract discrepancies noted by SUPERVISOR/TPOC during trials. Perform subsequent trial(s) as necessary to verify corrected discrepancies.

3.10.2 Submit legible copies, one in hard and one in electronic format, with recommended repairs of any hull, mechanical, electrical, and accessory discrepancy found during the performance of 3.8.1 to the SUPERVISOR/TPOC within 24 hours of completion of inspection and testing.

3.10.3 Command will be responsible for the crafts delivery to and from boat launch ramp for all necessary sea trials to prove all work has been completed in accordance with SOW.

4. NOTES:

4.1 Craft will be delivered to the vendor upon award.

4.2 The Base Craft should be bid based on earliest timeline for completion.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 NONE

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