Attachment_08_00_00_01_Specifications_8of9_LeadvilleWTP-B3_11-07-2023_1.pdf

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 5

100-K/104-K Miniature Contactors

Product Selection

• 3-Pole AC- and DC-operated contactors

• Compact size

• Same dimensions for AC and DC

• Full-voltage non-reversing and reversing contactors

• 5, 9, and 12 A contactors rated at 690V

• IP2X finger protection

• Optional integrated surge suppressor

• Compatible with Bulletin 193-K bimetallic overload relay

• Mirror contacts per IEC 60947-4-1 and mechanically linked contacts per IEC 60947-5-1 on main unit

Bulletin 100-K miniature contactors are designed for commercial and light industrial applications where panel space is at a premium. These miniature devices, while 45 mm wide, are shallower and have less panel depth requirements than standard IEC contactors.

The miniature contactors have been designed with flexibility in mind. They are available with AC or DC operating coils, several contact ratings, and optional 2- or 4-pole adder decks in a variety of auxiliary contact configurations.

Ä Coil voltage code — see page 6.

3-Pole AC- and DC-operated Contactors

Rated Operational Current Ie [A]

Ratings for switching AC motors - AC-2, AC-3, AC-4 Auxiliary Contacts

Pkg.

Qty.(1)

(1) May be ordered in package quantities of 20. Add letter M to the end of the cat. no. Example: 100-K09ZJ10M.

Cat. No.3-phase kW (50 Hz) Hp (60 Hz)

40 °C (104 °F) 230V 400/415V 500V 690V

1-Phase 3-Phase

AC-3 AC-1 115V 230V 200V 230V 460V 575V N.O. N.C.

Screw Terminals

5 20 1.5 2.2 2.2 2.2 1/2 1 1-1/2 1-1/2 3 3 1 0 1 100-K05Ä10

0 1 1 100-K05Ä01

9 20 3 4 4 4 1/2 1-1/2 2 2 5 5 1 0 1 100-K09Ä10

0 1 1 100-K09Ä01

12 20 3 5.5 5.5 5.5 3/4 2 3 3 7-1/2 7-1/2 1 0 1 100-K12Ä10

0 1 1 100-K12Ä01

Spring Clamp Terminals

5 10 1.5 2.2 2.2 2.2 1/3 3/4 1-1/2 1-1/2 3 3

1 0 1 100-KR05Ä10

0 1 1 100-KR05Ä01

9 10 2.2 4 4 4 1/3 1 2 2 5 5

1 0 1 100-KR09Ä10

0 1 1 100-KR09Ä01

100-K Miniature

Contactor

104-K Reversing Miniature Contactor jpeterson Rectangle 100-K Miniature Contactor jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Text Box

ALLEN-BRADLEY 100-K09ZJ400

6 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

100-K/104-K Miniature Contactors Product Selection

Coil Voltage Codes

The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No.

Example: 120V, 60 Hz: Cat. No. 100-K09Ä10 becomes Cat. No.100-K09D10.

4-Pole AC- and DC-operated Contactors

Rated Operational Current Ie [A]

Ratings for switching AC motors - AC-2, AC-3 Contact Configuration, Main Poles

Pkg. Qty.(1)

(1) May be ordered in package quantities of 20. Add letter M to the end of the cat. no. Example: 100-K09ZJ400M.

Cat. No.3-phase kW (50 Hz) Hp (60 Hz)

40 °C (104 °F) 230V

400/ 415V 500V 690V

1-Phase 3-Phase

AC-3 AC-1 115V 230V 200V 230V 460V 575V N.O. N.C.

5 20 1.5 2.2 2.2 2.2 1/2 1 1-1/2 1-1/2 3 3

4 0 1 100-K05Ä400

3 1 1 100-K05Ä300

2 2 1 100-K05Ä200

9 20 3 4 4 4 1/2 1-1/2 2 2 5 5

4 0 1 100-K09Ä400

3 1 1 100-K09Ä300

2 2 1 100-K09Ä200

12 20 3 5.5 5.5 5.5 3/4 2 3 3 7-1/2 7-1/2

4 0 1 100-K12Ä400

3 1 1 100-K12Ä300

2 2 1 100-K12Ä200

Reversing AC- and DC-operated Contactors

Rated Operational Current Ie [A]

Ratings for switching AC motors - AC-2, AC-3, AC-4 Auxiliary Contacts per

Contactor(1)

(1) Used for electrical interlocking

Cat. No.(2)

(2) Bulletin 104-K reversing contactors are factory assembled and include contactors, mechanical interlock (Cat. No. 100-KMCH) and wiring kit (Cat. No. 100-KPR) for power and control circuit (electrical interlock).

3-phase kW (50 Hz) Hp (60 Hz)

40 °C (104 °F) 230V 400/415V 500V 690V

1-Phase 3-Phase

AC-3 AC-1 115V 230V 200V 230V 460V 575V N.O. N.C.

5 20 1.5 2.2 2.2 2.2 — — 1-1/2 1-1/2 3 3 0 1 104-K05Ä02

9 20 3 4 4 4 — — 2 2 5 5 0 1 104-K09Ä02

12 20 3 5.5 5.5 5.5 — — 3 3 7-1/2 7-1/2 0 1 104-K12Ä02

Screw type terminal versions

AC Voltages [V] 24 110 120 230 240 400 480 600 DC Voltages [V] 12 24 110 125 220 250

50 Hz — D — — — — — — Standard ZQ ZJ ZD ZS ZA ZT

60 Hz — — D — — — B VC with Integrated Diode — DJ — — — —

50/60 Hz KJ — — KF KA KN — —

Spring clamp type terminal versions

AC Voltages [V] 24 110 120 230 DC Voltages [V] 24 110

50 Hz — D — — Standard ZJ ZD

60 Hz — — D — with Integrated Diode DJ —

50/60 Hz KJ — — KF jpeterson Rectangle 9 20 3 4 4 4 1/2 1-1/2 2 2 5 5 jpeterson Rectangle 2 2 1 100-K05Ä200 4 0 1 100-K09Ä400 3 1 1 100-K09Ä300 jpeterson Rectangle 5 20 1.5 2.2 2.2 2.2 1/2 1 1-1/2 1-1/2 3 3 4 0 1 100-K05Ä400 3 1 1 100-K05Ä300 jpeterson Line jpeterson Rectangle 12 20 3 5.5 5.5 5.5 3/4 2 3 3 7-1/2 7-1/2 4 0 1 100-K12Ä400 3 1 1 100-K12Ä300 2 2 1 100-K12Ä200 jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Rectangle

ZJ

jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Rectangle

ZJ

jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 7

100-K/104-K Miniature Contactors Product Selection

Assignment of Contacts

Table valid for: AC / DC = 0.85…1.1 x Us, Tamb. = -25 °C…+60 °C (-13…140 °F), normal position (horizontal rail mounting)

Device Combinations in Accordance with IEC 60947-1 / -4-1

Auxiliary Contact Blocks(1) 100-K Miniature Contactors (AC and DC Control)

Circuit Diagram Control

100-K05Ä10 100-K09Ä10 100-K12Ä10

100-K05Ä01 100-K09Ä01 100-K12Ä01

100-K05Ä400 100-K09Ä400 100-K12Ä400

100-K05Ä300 100-K09Ä300 100-K12Ä300

100-K05Ä200 100-K09Ä200 100-K12Ä200

100-KFA02E AC/DC (2) 01 + 02 = 03 (3) (2) (2)(3) —

100-KFC02 AC/DC 10 + 02 = 12 — 00 + 02 = 02 00 + 02 = 02 (3) —

100-KFA11E AC/DC (2) 01 + 11 = 12 (2) (2) (2)

100-KFB11 AC/DC 10 + 11 = 21 — 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11

100-KFC11 AC/DC 10 + 11 = 21 (2) 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11

100-KFA20E AC/DC (2) 01 + 20 = 21 (2) (2) (2)

100-KFC20 AC/DC 10 + 20 = 30 (2) 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20

100-KFA04E AC/DC (2)(3) — (2)(3) — —

100-KFC04 AC/DC 10 + 04 = 14 (3) — 00 + 04 = 04 (3) — —

100-KFA13E AC/DC (2) 01 + 13 = 14 (3) (2) (2)(3) —

100-KFC13 AC/DC 10 + 13 = 23 (2)(3) 00 + 13 = 13 00 + 13 = 13 (3) —

100-KFA22Z AC/DC (2) 01 + 22 = 23 (3) (2) (2)(3) —

100-KFB22 AC/DC 10 + 22 = 32 — 00 + 22 = 22 00 + 22 = 22 (3) —

100-KFC22 AC/DC 10 + 22 = 32 (2)(3) 00 + 22 = 22 00 + 22 = 22 (3) —

100-KFA31Z AC/DC (2) — (2)(4) — —

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

R8

R7A1

A2

K1

R8

R7A1

A2

K1

R6

R5

51 61

21 31

53 61

54 62

23 31

24 32

53 63

54 64

23 33

24 34

71 81

872 2

51 61

52 62

41 51

42 52

21 31

322 2

53 61 71

7254 62

23 31 41

4224 32

53 83 61 71

7254 84 62

43 53 21 31

3244 54 22

23 53 31 41

4224 54 32

73 83 61

74 84 62

8 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

100-K/104-K Miniature Contactors Accessories

Accessories

100-KFC31 AC/DC 10 + 31 = 41 (4) — 00 + 31 = 31 (4) — —

100-KFA40E AC/DC (2) (2) (2) (2)

100-KFC40 AC/DC 10 + 40 = 50 (2) 00 + 40 = 40 00 + 40 = 40 00 + 40 = 40

(1) For other operating limits, please contact your local Rockwell Automation sales office or Allen-Bradley distributor

(2) Combination possible but not recommended, due to repeating or not consecutive sequence numbering

(3) Tamb max. +40 °C (104 °F)

(4) Tamb max. +40 °C (104 °F) and only allowed for coil voltage 24V DC or 230V AC

Auxiliary Contact Blocks

Description Connection Diagrams

For Use With Pkg. Qty.

Cat. No.

N.O. N.C.

Screw Type Terminals

Spring Clamp Terminals

Front-mounted Auxiliary Contacts

• Auxiliary contact blocks 2- and 4-pole versions

• Choice of contact configurations

• Snap on, no tools required

• Electronic-compatible bifurcated contacts for signals down to 15V/2 mA

• Mirror Contact performance per

IEC 60947-4-1

0 2 100-K05…K12 1 100-KFC02 100-KRFC02

1 1 100-K05…K12 1 100-KFC11 100-KRFC11

2 0 100-K05…K12 1 100-KFC20 100-KRFC20

0 4 100-K05…K12 1 100-KFC04 100-KRFC04

1 3 100-K05…K12 1 100-KFC13 100-KRFC13

3 1 100-K05…K12 1 100-KFC31 100-KRFC31

2 2 100-K05…K12 1 100-KFC22 100-KRFC22

4 0 100-K05…K12 1 100-KFC40 100-KRFC40

Device Combinations in Accordance with IEC 60947-1 / -4-1 (Continued)

Auxiliary Contact Blocks(1) 100-K Miniature Contactors (AC and DC Control)

Circuit Diagram Control

100-K05Ä10 100-K09Ä10 100-K12Ä10

100-K05Ä01 100-K09Ä01 100-K12Ä01

100-K05Ä400 100-K09Ä400 100-K12Ä400

100-K05Ä300 100-K09Ä300 100-K12Ä300

100-K05Ä200 100-K09Ä200 100-K12Ä200

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

R8

R7A1

A2

K1

R8

R7A1

A2

K1

R6

R5

43 53 31

44 54 32

53 63 73 83

8454 64 74

23 33 43 53

5424 34 44

21 31

23 31

24 32

23 33

24 34

41 51

42 52

21 31

322 2

23 31 41

4224 32

43 53 31

44 54 32

23 53 31 41

4224 54 32

23 33 43 53

5424 34 44

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 9

Front-mounted Auxiliary Contacts

• Auxiliary contact blocks 2- and 4-pole versions

• Choice of contact configurations

• Snap on, no tools required

• Electronic-compatible bifurcated contacts for signals down to 15V/2 mA

• Mirror Contact performance per

IEC 60947-4-1

0 2 100/104-K, 700-K 1 100-KFA02E 100-KRFA02E

1 1 100/104-K, 700-K 1 100-KFA11E 100-KRFA11E

2 0 100/104-K, 700-K

1 100-KFA20E 100-KRFA20E

0 4 100/104-K, 700-K

1 100-KFA04E 100-KRFA04E

1 3 100/104-K, 700-K

1 100-KFA13E 100-KRFA13E

2 2 100/104-K, 700-K

1 100-KFA22Z 100-KRFA22Z

3 1 100/104-K, 700-K 1 100-KFA31Z 100-KRFA31Z

4 0 100/104-K, 700-K 1 100-KFA40E 100-KRFA40E

Control Modules

Description Connection Diagrams

For Use With Pkg. Qty. Cat. No.

Mechanical Interlock

• For interlocking of two adjacent contactors No added width to contactor assembly

• Front mount plug-in type

• Optional auxiliary contact blocks and suppressor modules mount onto the interlock

100/104-K/-KR,

700-K/-KR

1 100-KMCH

Surge Suppressor

• Plug-in type

• Limits surge voltage on coil drop-off

RC Suppressor

24…48V AC

100/104-K/-KR,

700-K/-KR

1(1)

(1) May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 100-KFSC50M.

100-KFSC50

110…280V AC 1(1) 100-KFSC280

380…480V AC 1(1) 100-KFSC480

MOV Suppressor

12…55V AC, 12…77V DC

100/104-K/-KR,

700-K/-KR

1(1) 100-KFSV55

56…136V AC, 78…180V DC 1(1) 100-KFSV136

137…277V AC, 181…250V DC 1(1) 100-KFSV277

Diode Suppressor 12…250V DC

100/104-K/-KR,

700-K/-KR 1(1) 100-KFSD250

Timers

Description Connection Diagrams For Use With Pkg. Qty. Cat. No.

Solid-State Timing Element

• 110…250V AC or DC

• Includes 35 mm Hat Rail adapter

On-Delay, 0.1…3 s

100/104-K, 700-K 10

100-KT3S

On-Delay, 1…30 s

100-KT30S

Auxiliary Contact Blocks (Continued)

Description Connection Diagrams For Use With Pkg. Qty.

Cat. No.

N.O. N.C. Screw Type Terminals

Spring Clamp Terminals

51 61

53 61

54 62

53 63

54 64

71 81

872 2

51 61

52 62

53 61 71

7254 62

53 83 61 71

7254 84 62

73 83 61

74 84 62

53 63 73 83

8454 64 74

S1

N K1

O / I

10 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

Connecting Components

Description For Use With Pkg. Qty. Cat. No.

ECO Connecting Module — 12 A

• For DOL and reversing starters

• Eco-starters mount on single DIN Rail (140M on DIN Rail)

• Electrical and mechanical interconnection of 140M and

100-K contactors

Connects:

140M-C circuit breakers with 100-K contactors

140M-C to 100-K 1(1)

(1) May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 140M-C-PEK12M.

140M-C-PEK12

Power Wiring Kit

• For Reversing and Star/Delta combinations. Star-point bridge not included.

• Min. interruption time 50 ms

100-K 1 100-KPR

Feeder Terminal for Compact Bus Bars

• Max. current 34 A

Supply of compact bus bars 100-K 1 100-KWT

Three-phase Compact Bus Bars

• Max. current 34 A

• For 100-K, 5…12 A contactors

45 mm spacing (3 connections)(2)

(2) Combinations possible. Example: For 6 contactor connections use one cat. no. 100-KW453 and one cat. no. 100-KW454.

100-K, 5…12 A 1 100-KW453

45 mm spacing (4 connections)(2) 100-K, 5…12 A 1 100-KW454

Marking Systems

Description Pkg. Qty. Cat. No.

Label Sheet

• 105 self-adhesive paper labels each, 6 x 17 mm

10 100-FMS

Snap-In Marker Card 5 1492-M6X12

2 4 6

1 3 5

K1M

2 4 6

1 3 5

K2M

- (L2)

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 11

100-K/104-K Miniature Contactors Specifications

Specifications

Table 1 - Main Circuits

100-KR 100/104-K

05 09 05 09 12

AC-1 Active Power Load (50 Hz); Ambient temperature 40 °C (104 °F)

Rated Operational Current, Ie

≤ 500V [A] 10 10 20 20 20

690V [A] 10 10 20 20 20

Rated Operational Power, Pe

230V [kW] 4 4 8 8 8

240V [kW] 4 4 8.3 8.3 8.3

400V [kW] 6.9 6.9 14 14 14

415V [kW] 7 7 14 14 14

500V [kW] 8.7 8.7 17 17 17

690V [kW] 12 12 24 24 24

AC-1 Active Power Load (50 Hz); Ambient temperature 60 °C (140 °F)

Rated Operational Current, Ie

≤ 500V [A] 10 10 16 16 16

690V [A] 10 10 16 16 16

Rated Operational Power, Pe

230V [kW] 4 4 6.4 6.4 6.4

240V [kW] 4 4 6.7 6.7 6.7

400V [kW] 6.9 6.9 11 11 11

415V [kW] 7 7 12 12 12

500V [kW] 8.7 8.7 14 14 14

690V [kW] 12 12 19 19 19

Switching of 3-phase Motors; (50 Hz) Ambient temperature 60 °C (140 °F), AC-2, AC-3

Rated Operational Current, Ie

230V [A] 6.3 8.5 6.3 11.3 11.3

240V [A] 6.3 8.5 6.3 11.3 11.3

400V [A] 4.9 8.5 4.9 8.5 11.5

415V [A] 4.9 8.5 4.9 8.5 11.5

500V [A] 3.9 6.8 3.9 6.8 9.2

690V [A] 2.8 4.9 2.8 4.9 6.7

Rated Operational Power, Pe

230V [kW] 1.5 2.2 1.5 3 3

240V [kW] 1.5 2.2 1.5 3 3

400V [kW] 2.2 4 2.2 4 5.5

415V [kW] 2.2 4 2.2 4 5.5

500V [kW] 2.2 4 2.2 4 5.5

690V [kW] 2.2 4 2.2 4 5.5

Load Carrying Capacity per UL/CSA

General Purpose Current (enclosed)

[A] 9 9 12 15 18

Rated current (enclosed), 1-phase

115V [A] 7.2 7.2 9.8 9.8 13.8

230V [A] 6.9 8 8 10 12

Rated power (enclosed), 1-phase

115V [Hp] 1/3 1/3 0.5 0.5 0.75

230V [Hp] 3/4 1 1 1.5 2

Rated current (enclosed), 3-phase

200V [A] 6.9 7.8 6.9 7.8 11

230V [A] 6 6.8 6 6.8 9.6

460V [A] 4.8 7.6 4.8 7.6 11

575V [A] 3.9 6.1 3.9 6.1 9

Rated power (enclosed), 3-phase

200V [Hp] 1.5 2 1.5 2 3

230V [Hp] 1.5 2 1.5 2 3

460V [Hp] 3 5 3 5 7.5

575V [Hp] 3 5 3 5 7.5

Table 2 - Main Circuits

100/104-K 05 09 12

Switching of 3-phase Motors, (50 Hz); Ambient temperature 60 °C (140 °F), AC-4

Rated Operational Current, Ie

230V [A] 6.3 11.3 11.3

240V [A] 6.3 11.3 11.3

400V [A] 4.9 8.5 11.5

415V [A] 4.9 8.5 11.5

500V [A] 3.9 6.8 9.2

690V [A] 2.8 4.9 6.7

Rated Operational Power, Pe

230V [Hp] 1.5 3 3

240V [Hp] 1.5 3 3

400V [Hp] 2.2 4 5.5

415V [Hp] 2.2 4 5.5

500V [Hp] 2.2 4 5.5

690V [Hp] 2.2 4 5.5

AC-4 at approximately 200,000 operations

Rated Operational Current, Ie

230V [A] 2.3 3.9 3.9

240V [A] 2.3 3.9 3.9

400/415V [A] 2 3.6 3.6

500V [A] 1.9 3.2 3.2

Rated Operational Power, Pe

230V (1)

(1) Power ratings at 50 Hz: Preferred values according to IEC 60072-1

[Hp] 0.37 0.75 0.75

240V (1) [Hp] 0.37 0.75 0.75

400V (1) [Hp] 0.75 1.5 1.5

415V (1) [Hp] 0.75 1.5 1.5

500V (1) [Hp] 0.75 1.5 1.5

Max. switching frequency Ops/hour 250 250 250

Wye-Delta (60 Hz)

Rated Operational Power, Pe

200V [Hp] 2.2 3 5

230V [Hp] 2.2 3 5

460V [Hp] 5 7.5 10

575V [Hp] 5 7.5 10

Star-Delta Starting (50 Hz)

Rated Operational Current, Ie

≤ 230V [A] 11.3 20 20

≤ 240V [A] 11.3 20 20

400V [A] 8.5 15.5 15.5

415V [A] 8.5 15.5 15.5

500V [A] 6.8 12.4 12.4

690V [A] 4.9 8.9 8.9

Rated Operational Power, Pe

230V (1) [kW] 3 5.5 5.5

240V (1) [kW] 3 5.5 5.5

400V (1) [kW] 4 7.5 7.5

415V (1) [kW] 4 7.5 7.5

500V (1) [kW] 4 7.5 7.5

690V (1) [kW] 4 7.5 7.5

12 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

Table 3 - Main Circuits

100/104-K 05 09 12

Switching of Power Transformers, AC-6a (50 Hz) n= 30

≤ 230V [A] 2.9 5.4 5.4

≤ 240V [A] 2.9 5.4 5.4

≤ 400V [A] 2.4 4.1 5.4

≤ 415V [A] 2.4 4.1 5.4

≤ 500V [A] 1.8 3.2 3.2

Apparent Power

230V [kVA] 1.2 2 2

240V [kVA] 1.2 2 2

400V [kVA] 1.7 2.8 3.4

415V [kVA] 1.7 2.8 3.4

500V [kVA] 1.7 2.8 3.4

690V [kVA] 2 4 5

Switching of Lamps

Gas discharge lamps AC-5a, 40 °C (104 °F) open [A] 18 18 18 enclosed [A] 14.5 14.5 14.5

Individually compensated:

Max. capacitance at expected

Short-circuit current of 10 kA [µF] 750 750 750

20 kA [µF] 400 400 400

Filament AC-5b 230/240V [A] 5 9 9

Switching of Low Inductive Loads in Home Appliances and Similar Applications per IEC 61095 (50 Hz)

AC-7a 230V [A] 20 20 20

400V [A] 20 20 20

Switching of Motor Load for Home Appliances (50 Hz)

AC-7b 230V [A] 6 11 11

400V [A] 6 11 11

Switching of Hermetically Sealed Cooling Compressor Motors - manual reset of overload release (50 Hz)

AC-8a 400V [A] 11 18 18

500V [A] 10 15 15

Switching of DC Loads

Non-inductive or slightly inductive loads or resistance furnaces

DC-1, 60 °C (140 °F)

1 pole

24V [A] 6 9 9

48/60V [A] 4/1 6/1.5 6/1.5

110V [A] 0.6 1 1

220V [A] 0.2 0.3 0.3

440V [A] 0.08 0.1 0.1

2 poles in series

24V [A] 6 9 9

48/60V [A] 6 8 8

110V [A] 4 6 6

220V [A] 0.8 1.2 1.2

440V [A] 0.2 0.3 0.3

3 poles in series

24V [A] 6 9 9

48/60V [A] 6 9 9

110V [A] 6 9 9

220V [A] 3 4 4

440V [A] 0.4 0.6 0.6

Inrush Current

Rated transformer current = n

Shunt-wound Motors Starting, reverse current braking, reversing, stepping DC-3, 60 °C (140 °F)

3 poles in series

24V [A] 5 9 9

48/60V [A] 4 6 6

110V [A] 2 3 3

220V [A] 0.8 1.2 1.2

440V [A] 0.15 0.2 0.2

Series-wound Motors Starting, reverse current braking, reversing, stepping DC-5, 60 °C (140 °F)

3 poles in series

24V [A] 5 9 9

48/60V [A] 2 3 3

110V [A] 0.6 1 1

220V [A] 0.1 0.1 0.1

Short Time Withstand ICW, 60 °C (140 °F

10 s [A] 60 96 96

Resistance and Power Dissipation

Main current circuit resistance [mΩ] 2.2 2.2 2.2

Power dissipation by all circuits at Ie AC-3/ 400V

[W] 0.3 0.9 0.9

Total power dissipation

At Ie AC-3/400V AC control [W] 2.1 2.7 2.7

DC control (electronic) [W] 2.9 3.5 3.5

Lifespan

Mechanical AC control [Million operations] 15 15 15

Mechanical DC control [Million operations] 15 15 15

Electrical AC-3 (400 V) [Million operations] 0.7 0.7 0.7

Weight

AC

Non-Rev. [kg (lbs.)] 0.16 (0.35)

Rev. [kg (lbs.)] 0.4 (0.88)

DC

Non-Rev. [kg (lbs.)] 0.2 (0.44)

Rev. [kg (lbs.)] 0.48 (1.06)

Table 4 - Conductors

100-KR 100/104-K

05 09 05 09 12

Conductor Cross Sections - Main Contacts Terminal type

(1)

(1) Pozidriv No. 2 / Blade No. 3 screw

1 conductor [mm2] 0.50…2.5 0.75…2.5

2 conductors [mm2] 0.50…2.5 0.75…2.5

1 conductor [mm2] 0.75…2.5 (2)

(2) Fine- or coarse-stranded only

1…4

2 conductors [mm2] 0.75…2.5 (2) 1…2.5+ 1…4

Recommended torque [N•m] — 1.2

Cross section per UL/CSA [AWG] 18…14(2) 18…12

Recommended torque [lb•in] — 10.6

Table 3 - Main Circuits (Continued)

100/104-K 05 09 12

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 13

Table 5 - Short-Circuit Coordination Data(1)

(1) See the Rockwell Automation Global SCCR Tool at rok.auto/sccr for complete short-circuit current ratings.

100/104-K 05 09 12

Short Circuit Coordination (Max. Fuse or Circuit Breaker Rating) Per IEC 60947-4-1 (contactor and fuses only)

DIN Fuses- gG, gL 50 kA Available Fault Current

Type "1" (690V) [A] 35 35 35

Type "2" (400V) [A] 16 20 20

Per UL 508 and CSA 22.2 No. 14 (contactor and fuses or circuit breaker only)

UL Class K5 and RK5 Fuses 5 kA Available Fault Current

UL Listed Combination (600V) [A] 40 40 40

UL Class CC and CSA HRCI-MISC Fuses 50 kA Available Fault Current

UL Listed Combination (600V) [A] 30 30 30

UL Class J and CSA HRCI-J Fuses 50 kA Available Fault Current

UL Listed Combination (600V) [A] 30 30 30

Table 6 - Coil Data

100/104-K 05 09 12

Operating Limits

50 Hz, 60 Hz, 50/60 Hz pick-up [x Us] 0.85…1.1 dropout [x Us] 0.2…0.75

DC (conventional) pick-up [x Us]

0.8…1.1

0.7…1.25(1)

(1) For 9, 12, 24, and 110V DC coils dropout [x Us] 0.1…0.75

Coil Consumption

50 Hz, 60 Hz, 50/60 Hz pick-up [VA] 35 hold-in [VA/W] 5/1.8

DC (conventional) pick-up [W] cold 3.0, warm 2.6 hold-in [W] cold 3.0, warm 2.6

Operating Times

AC

closing delay [ms] 15…40 opening delay [ms] 15…33

With RC module closing delay [ms] 15…28

DC (conventional) opening delay [ms] 18…40 closing delay [ms] 6…12

With integrated diode opening delay [ms] 8…12

With external diode opening delay [ms] 35…50

Table 7 - Auxiliary Contacts and Auxiliary Contact Blocks

Conventional Coils Internal Front mounted

Switching of AC Loads

AC-12 Ith at 40 °C (104 °F) [A] 10 10 at 60 °C (140 °F) [A] 6 6

AC-15 at rated voltage of

24V [A] 6 3

42/48V [A] 6 3

120V [A] 6 3

230V [A] 3 2

240V [A] 3 2

400V [A] 1.8 1.2

415V [A] 1.8 1.2

500V [A] 1.4 1.0

690V [A] 1.0 0.6

Switching of DC Loads

DC-12 L/R < 1 ms resistive loads at

24V DC [A] 6 —

48V DC [A] 4 —

110V DC [A] 0.6 —

220V DC [A] 0.2 —

440V DC [A] 0.08 —

DC-14L/R <15 ms inductive loads with economy resistor in series at

24V DC [A] 4 —

48V DC [A] 2.5 —

110V DC [A] 0.4 —

220V DC [A] 0.12 —

440V DC [A] 0.05 —

DC-13 switching electromagnets at

24V DC [A] 2.8 2.3

48V DC [A] 1.2 1

110V DC [A] 0.55 0.55

220V DC [A] 0.27 0.27

440V DC [A] 0.15 0.15

Fuse gG [A] 10 10

[A] 10 10

Min. switching capacity according to IEC 60947-5-4 15V/ 10 mA 15V/ 2 mA

Load Carrying Capacity per UL/CSA

Rated voltage AC [V] max.600

Continuous rating at 40 °C (104 °F) [A] 10

Switching capacity AC [A] A600 B600

Rated voltage DC [V] max.600

Switching capacity DC [A] Q600

14 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

Table 8 - General

Attribute Value

Rated Isolation Voltage Ui

IEC [V] 690

UL, CSA [V] 600

Rated Impulse Voltage Withstand Uimp

[kV] 6

Rated Voltage Ue

AC 50/60 Hz [V] 230, 240, 400, 415, 460, 500, 575, 690

DC [V] 24, 48, 110, 220, 440

Insulation Class of the Coil Class F per IEC 60085

Class 105 insulation system per

UL 508

Rated coil frequency AC 50/60 Hz, DC

Ambient Temperature

Storage [ °C ( °F)] -55…+80 (-67…176)

Operation at rated voltage [ °C ( °F)] -25…+60 (-13…140) at 70 °C (158 °F) 15% current reduction against 60 °C

(140 °F) values

Climatic Withstand IEC60068-2-30

Max. Altitude of Installation Site [m] 2000 NN, per IEC60947-4

Protection Class IP2X

Single contactor cover —

Contactor with frame terminal block —

Auxiliary contact IP2X

Protection against Accidental Contact —

Resistance to Shock IEC60068-2

Resistance to Vibration IEC60068-2

Mechanically Linked Contacts IEC60947-5-1,AnnexL

100-K… (on main device)

Mirror Contacts IEC60947-4 Annex F 100-K…+100-KF…

Table 9 - Standards Compliance and Certifications

Standards Compliance Certifications

IEC/EN 60947-1,-4-1,-5-1,-5-4 CE Marked

UL 508 CCC

CSA 22.2. No. 14 cULus Listed (File No. E41850, Guide NLDX, NLDX7)

NF F 62-000

Meets the material restrictions for European Directive 2002/95/IEC-EU-RoHS

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 15

100-K/104-K Miniature Contactors Life-Load Curves

Life-Load Curves Figure 1 - AC-3, Switching of squirrel-cage motors while starting /AC-1, Non- or slightly inductive loads, resistance furnaces

Figure 2 - AC-4, Stepping of squirrel-cage motors

100-K05

100-K09

100-K12

0.01

1 10 100

0.1

Rated current Ie AC-3 [A] (Dashed curves - - - - AC-1 only, open)

C o n ta c t L ife m ill io n s o f o p e ra tio n s)

Electrical life; Ue = 400…460V AC

0.01

0.1 1 10

0.1

100-K05

100-K09; 100-K12

Rated current Ie AC-4 [A]

C o n ta ct L ife m ill io n s o f o p e ra ti o n s)

Electrical life; Ue = 400…460V AC

16 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

100-K/104-K Miniature Contactors Approximate Dimensions

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Figure 3 - 100-K Miniature Contactor with 193-K Overload Relay

Figure 4 - Mounting Position

49 (1-15/16)

4 (5/32)

.2

-1 /4

) 5

-1

/6

-1 /8

35 (1-25/64)

44.9 (1-25/32)

-3

/3

63.5 (2-1/2)

78.7 (3-7/64)

35.2 (1-25/64)

.2

-1

/1

36.9 (1-29/64)

-Minimum distance to grounded parts or walls

180°

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 17

100-C/104-C, 100S-C/104S-C, 100Q-C Contactors

Product Selection—100-C/104-C Contactors

• Compact sizes from 4…55 kW/5…75 Hp (9…97 A)

• Common accessories for all contactor sizes

• Front and side mounting of auxiliary contacts

• Electronic and pneumatic timing modules

• Space-saving coil-mounted control modules

• Reversible coil terminations (line or load side)

• All devices can be attached to 35 mm DIN mounting Rail

• Environmentally friendly materials

The Bulletin 100-C/104-C IEC contactor family, along with a wide range of common accessories and Bulletin 193 solid-state overload relays, provides the most compact and flexible starter component system available.

Ä Coil voltage code and terminal position—see page 19

3-Pole AC- and DC-operated Contactors

Rated Operational Current Ie [A] Ratings for switching AC motors - AC-2, AC-3, AC-4 Auxiliary Contacts

Cat. No.(1)

(1) For screwless terminals on 100-C09…C16, add an “R” after the letter “C” in the catalog number. Example: Cat. No. 100-C09Ä10 becomes 100-CR09Ä10. The AC-1 rating for the 100-CR is limited to 25 A.

3-phase kW (50 Hz) Hp (60 Hz)

40 °C (104 °F) 230V 400/415V 500V 690V

1-Phase 3-Phase

AC-3 AC-1 115V 230V 200V 230V 460V 575V N.O. N.C.

9 32 3 4 4 4 1/2 1-1/12 2 2 5 7-1/12 1 0 100-C09Ä10

0 1 100-C09Ä01

12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10 1 0 100-C12Ä10

0 1 100-C12Ä01

16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 1 0 100-C16Ä10

0 1 100-C16Ä01

23 32 7.5 11 13 10 2 3 5 7-1/2 15 15 1 0 100-C23Ä10

0 1 100-C23Ä01

30 65 10 15 15 15 2 5 7-1/2 10 20 25

0 0 100-C30Ä00

1 0 100-C30Ä10

0 1 100-C30Ä01

37 65 11 18.5/20 20 18.5 3 5 10 10 25 30

0 0 100-C37Ä00

1 0 100-C37Ä10

0 1 100-C37Ä01

43 85 13 22 25 22 3 7-1/2 10 15 30 30

0 0 100-C43Ä00

1 0 100-C43Ä10

0 1 100-C43Ä01

55 85 15 30 30 30 5 10 15 20 40 40

0 0 100-C55Ä00

1 0 100-C55Ä10

0 1 100-C55Ä01

60 100 18.5 32 37 32 5 10 15 20 40 50

0 0 100-C60Ä00

1 0 100-C60Ä10

0 1 100-C60Ä01

72 100 22 40 45 40 5 15 20 25 50 60

0 0 100-C72Ä00

1 0 100-C72Ä10

0 1 100-C72Ä01

85 100 25 45 55 45 7-1/2 15 25 30 60 60

0 0 100-C85Ä00

1 0 100-C85Ä10

0 1 100-C85Ä01

97 130 30 55 55 55 10 20 30 30 75 75

0 0 100-C97Ä00

1 0 100-C97Ä10

0 1 100-C97Ä01

100-C Contactor 104-C Reversing Contactor jpeterson Rectangle 100-C Contactor jpeterson Line jpeterson Line jpeterson Rectangle 30 65 10 15 15 15 2 5 7-1/2 10 20 25 0 0 100-C30Ä00 1 0 100-C30Ä10 jpeterson Text Box

ALLEN-BRADLEY 100-C30EJ10

jpeterson Rectangle 9 32 3 4 4 4 1/2 1-1/12 2 2 5 7-1/12 1 0 100-C09Ä10 0 1 100-C09Ä01 12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10 1 0 100-C12Ä10 0 1 100-C12Ä01 16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 1 0 100-C16Ä10 0 1 100-C16Ä01 23 32 7.5 11 13 10 2 3 5 7-1/2 15 15 1 0 100-C23Ä10 0 1 100-C23Ä01 0 0 100-C30Ä00 jpeterson Line jpeterson Line jpeterson Rectangle 0 1 100-C30Ä01 37 65 11 18.5/20 20 18.5 3 5 10 10 25 30 0 0 100-C37Ä00 1 0 100-C37Ä10 0 1 100-C37Ä01 43 85 13 22 25 22 3 7-1/2 10 15 30 30 0 0 100-C43Ä00 1 0 100-C43Ä10 0 1 100-C43Ä01 55 85 15 30 30 30 5 10 15 20 40 40 0 0 100-C55Ä00 1 0 100-C55Ä10 0 1 100-C55Ä01 60 100 18.5 32 37 32 5 10 15 20 40 50 0 0 100-C60Ä00 1 0 100-C60Ä10 0 1 100-C60Ä01 72 100 22 40 45 40 5 15 20 25 50 60 0 0 100-C72Ä00 1 0 100-C72Ä10 0 1 100-C72Ä01 85 100 25 45 55 45 7-1/2 15 25 30 60 60 0 0 100-C85Ä00 1 0 100-C85Ä10 0 1 100-C85Ä01 97 130 30 55 55 55 10 20 30 30 75 75 0 0 100-C97Ä00 1 0 100-C97Ä10 0 1 100-C97Ä01 jpeterson Line

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 19

100-C/104-C, 100S-C/104S-C, 100Q-C Contactors Product Selection—100-C/104-C Contactors

Coil Voltage Codes

The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No.

100-C09Ä10 becomes Cat. No.100-C09D10.

Coil Terminal Position

All contactors are delivered with the coil terminals located on the line side.

For load side coil terminations, insert a “U” prior to the coil voltage code. Ordering example: Cat. No. 100-C09UD10.

AC Voltages [V] 12 24 32 36 42 48 100 100…

110 120 127 200

200…

208…

50 Hz R K V W X Y KP — D P S KG L — —

60 Hz Q J — V — X — KP — D — — KG H L

50/60 Hz — KJ — — — KY KP — KD — — KG KL(1)

(1) Not available on 100/104-C90 or -C97 contactors.

AC Voltages [V] 220…

230…

240 277 347 380 380…

400…

440 480 500 550 600

50 Hz F — VA T — — — N — G B — M C —

60 Hz — — — A T I E — — — N B — — C

50/60 Hz KL(1)

(1) Not available on 100/104-C90 or -C97 contactors.

KF — KA — — — — KN — KB — — — —

DC Voltages [V] 9 12 24 24 36 36…48 48 48…72 60 64

100-C09…C55 Electronic with Integrated Diode

— EQ EJ QJ(1)

(1) “QJ” coil has faster dropout time (16…21 ms).

— EW — EY — —

100-C60…C97 with Integrated Diode DR DQ DJ — DW — DY — DZ DB

DC Voltages [V] 72 80 110 110…125 115 125 220 220…250 230 250

100-C09…C55 Electronic with Integrated Diode

— — — ED — — — EA — —

100-C60…C97 with Integrated Diode DG DE DD — DP DS DA — DF DT

Cat. No.100-C09Ä10 Line Side Cat. No.100-C09UÄ10 Load Side jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Rectangle

EJ

20 Rockwell Automation Publication 100-TD013I-EN-P - February 2021

Assignment of Contacts

Table valid for: AC / DC = 0.85…1.1 x Us, Tamb = -25 °C…+60 °C (-13…140 °F), normal position (horizontal rail mounting)

Device Combinations in Accordance with IEC 60947-1 / -4-1

Auxiliary Contact Blocks 100-C Contactors (AC and DC Control)

Circuit Diagram Control

100-C09_Ä10 100-C12_Ä10 100-C16_Ä10 100-C23_Ä10

100-C09_Ä01 100-C12_Ä01 100-C16_Ä01 100-C23_Ä01

100-C30_Ä00 100-C37_Ä00 100-C43_Ä00 100-C55_Ä00 100-C60_Ä00 100-C72_Ä00 100-C85_Ä00 100-C97_Ä00

100-C09_Ä400 100-C12_Ä400 100-C16_Ä400 100-C23_Ä400 100-C40_Ä400 100-C90_Ä400

100-C09_Ä300 100-C12_Ä300 100-C16_Ä300 100-C23_Ä300

100-C09_Ä200 100-C12_Ä200 100-C16_Ä200 100-C23_Ä200 100-C40_Ä200 100-C90_Ä200

Side Mounting (1)

(1) Up to 8 auxiliary contacts possible: contactor + front mounted (AC max. 4 N.C. / DC max. 4 N.C.), side mounted (AC max. 2 N.O. / DC max. 2 N.O. and max. 2 N.C.).

100-SB01 AC/DC 10 + 01 = 11 01 + 01 = 02 (2)

(2) Double numbering: because of double numbering only left-side mounting is recommended.

00 + 01 = 01 00 + 01 = 01 00 + 01 = 01 00 + 01 = 01

100-SB10 AC/DC 10 + 10 = 20 (2) 01 + 10 = 11 00 + 10 = 10 00 + 10 = 10 00 + 10 = 10 00 + 10 = 10

100-SB02 AC/DC 10 + 02 = 12 (2) — 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02

100-SB11 AC/DC 10 + 11 = 21 (2) 01 + 11 = 12 (2) 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11

100-SB20 AC/DC 10 + 20 = 30 (2) 01 + 20 = 21 (2) 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20

100-SBL11 (3)

(3) Early make and/or late break.

AC/DC 10 + L11 = L21 (2) 01 + L11 = L12 (2) 00 + L11 = L11 00 + L11 = L11 00 + L11 = L11 00 + L11 = L11

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

R8

R7A1

A2

K1

R6

R5A1

A2

K1

R4

R3

213242

213244

233444

25361748

1847 2635

Rockwell Automation Publication 100-TD013I-EN-P - February 2021 21

Device Combinations in Accordance with IEC 60947-1 / -4-1

Auxiliary Contact Blocks 100-C Contactors (AC and DC Control)

Circuit Diagram

Control

100-C09_Ä10 100-C12_Ä10 100-C16_Ä10 100-C23_Ä10

100-C09_Ä01 100-C12_Ä01 100-C16_Ä01 100-C23_Ä01

100-C30_Ä00 100-C37_Ä00 100-C43_Ä00 100-C55_Ä00 100-C60_Ä00 100-C72_Ä00 100-C85_Ä00 100-C97_Ä00

100-C09_Ä400 100-C12_Ä400 100-C16_Ä400 100-C23_Ä400 100-C40_Ä400 100-C90_Ä400

100-C09_Ä300 100-C12_Ä300 100-C16_Ä300 100-C23_Ä300

100-C09_Ä200 100-C12_Ä200 100-C16_Ä200 100-C23_Ä200 100-C40_Ä200 100-C90_Ä200

Front Mounting (1)

(1) Up to 8 auxiliary contacts possible: contactor + front mounted (AC max. 4 N.C. / DC max. 4 N.C.), side mounted (AC max. 2 N.O. / DC max. 2 N.O. and max. 2 N.C.).

100-FA02,

100-FAB02

AC/DC 10 + 02 = 12 01 + 02 = 03 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02

100-FA11,

100-FAB11

AC/DC 10 + 11 = 21 01 + 11 = 12 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11

100-FB11,

100-FBB11

AC/DC — — 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11 00 + 11 = 11

100-FC11,

100-FCB11 AC/DC 10 + 11 = 21 — — — — —

100-FA20,

100-FAB20

AC/DC 10 + 20 = 30 01 + 20 = 21 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20

100-FBL11 (2)

(2) Early make and/or late break.

AC/DC — — 00 + L11 = L11 00 + L11 = L11 00 + L11 = L11 00 + L11 = L11

100-FA22,

100-FAB22 AC/DC 10 + 22 = 32 01 + 22 = 23 00 + 22 = 22 00 + 22 = 22 00 + 22 = 22 00 + 22 = 22

100-FB22,

100-FBB22

AC/DC — — 00 + 22 = 22 00 + 22 = 22 00 + 22 = 22 00 + 22 = 22

100-FC22,

100-FCB22

AC/DC 10 + 22 = 32 — — — — —

100-FA31,

100-FAB31 AC/DC 10 + 31 = 41 01 + 31 = 32 00 + 31 = 31 00 + 31 = 31 00 + 31 = 31 00 + 31 = 31

100-FA40,

100-FAB40 AC/DC 10 + 40 = 50 01 + 40 = 41 00 + 40 = 40 00 + 40 = 40 00 + 40 = 40 00 + 40 = 40

100-FAL22 (2) AC/DC 10 + L22 = L32 01 + L22 = L23 00 + L22 = L22 00 + L22 = L22 00 + L22 = L22 00 + L22 = L22

100-FA04,

100-FAB04

AC/DC 10 + 04 = 14 01 + 04 = 05 00 + 04 = 04 00 + 04 = 04 00 + 04 = 04 00 + 04 = 04

100-FA13,

100-FAB13 AC/DC 10 + 13 = 23 01 + 13 = 14 00 + 13 = 13 00 + 13 = 13 00 + 13 = 13 00 + 13 = 13

100-FB02,

100-FBB02 AC/DC 10 + 02 = 12 01 + 02 = 03 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02 00 + 02 = 02

100-FB20,

100-FBB20 AC/DC 10 + 20 = 30 01 + 20 = 21 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20 00 + 20 = 20

100-FC31,

100-FCB31 AC/DC 10 + 31 = 41 01 + 31 = 32 00 + 31 = 31 00 + 31 = 31 00 + 31 = 31 00 + 31 = 31

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

5A1

A2

K1

R8

R7A1

A2

K1

R6

R5A1

A2

K1

R4

R3

51 61

53 61

54 62

13 21

14 22

23 31

24 32

53 63

54 64

17 25

53 61 71

7254 62

13 21 31

3214 22

43321 1

22 4432

53 61

54 62

53 63 73 83

8454 64 74

53 61 75

7654 62

51 61 71 81

8252 62 72

53 61 71 81

8254 62 72

11 21

12 22

13 23

23 31 43 53

5424 32 44

56 Rockwell Automation Publication 700-TD552F-EN-P - January 2021

Relay and Timer Specifications

700-HL 2-pole Terminal Block Relay

• Relay and socket assembled interface modules for high density interposing or isolation applications

• Screw terminal and spring-clamp bases

• 10 A relay, choice of silver or gold contacts

• DPDT (relay)

• Built-in retainer clip and snap-in marker lever

• Standard LED, reverse polarity protection, and surge protection

• Externally replaceable relay modules

Accessories - 700-HL Relays (2- pole)

Output Type DPDT (2 C/O); Ith = 10 A

Recommended Tightening Torque 0.6 N•m max. (5.3 lb•in.)

Wire Range Screw Terminal: 0.2…2.5 mm2 (#24…14 AWG), Spring Terminal: 0.2…2.5 mm2 (#24…14 AWG)

Approvals cULus, cURus, CE

Input Voltages Pkg. Quantity Cat. No.(1) (Screw Terminals)

(1) For Gold-plated contacts: Add the letter "X" at the end of the catalog number. Example: Cat. No. 700-HLT12Z24 with gold plated contacts is Cat. No. 700-HLT12Z24X. The following relays are available with the gold-plated contact option: 700-HLT_2Z24, 700-HLT_2U24, 700-HLT_2U1, and 700-HLT_2U2. Not available on 12V and 48V DC products.

Cat. No.(Spring Clamp Terminals)

12V DC 10 700-HLT12Z12 700-HLT22Z12

24V DC 10 700-HLT12Z24 700-HLT22Z24

48V DC 10 700-HLT12Z48 700-HLT22Z48

24V AC/DC 10 700-HLT12U24 700-HLT22U24

110/125V AC/DC 10 700-HLT12U1 700-HLT22U1

220…240V AC/DC 10 700-HLT12U2 700-HLT22U2

Photo Description Pkg.

Qty.

Socket Input Voltage/Color Cat. No.

Replacement Relays Order must be for 20 relays or multiples of 20.

12V DC 700-TBR212

24V AC/DC 700-TBR224

48V DC 700-TBR248

110/125V AC/DC, 220…240V AC/DC 700-TBR2110

8-Way Jumper Can be cut to required length. Ith = 10 A max per 8-way jumper.

Red 700-TBJ08R

Grey 700-TBJ08G

Blue 700-TBJ08B

End Barrier Used for visual inspection of groups, safe separation of neighboring 700-HL modules that end with jumpers.

10 Black 700-HN177

Snap-in Marker(1)

These snap-in markers have a 6 x 12 mm surface and snap into the ejection lever for the relay.

(1) For custom markers, contact your local Rockwell Automation sales office or Allen-Bradley distributor for more information.

100 Blank 1492-MS6X12 jpeterson Text Box

ALLEN-BRADLEY 700-HLT12U24

jpeterson Rectangle

48V DC 10 700-HLT12Z48 700-HLT22Z48

24V AC/DC 10 700-HLT12U24 700-HLT22U24

110/125V AC/DC 10 700-HLT12U1 700-HLT22U1

jpeterson Line jpeterson Line jpeterson Line jpeterson Line

Rockwell Automation Publication 700-TD552F-EN-P - January 2021 57

Specifications - 700-HL Relays (2-Pole)

Cat. No. 700-HLT…2-Pole (Relay Output)

Electrical Ratings

Pilot Duty Rating B 300, R 300

Rated Thermal Current (Ith) 2-Pole — 10 A

Rated Insulation Voltage (Ui) 250V IEC, 300V UL/CSA

Contacts

Inductive V AC

UL

120V AC AC-15, 3.0A B 300, 3.0 A 1/4 HP (186 W), 1-phase

240V AC

AC-15, 3.0 A

B 300, 1.5 A

1/2 HP (373 W), 1-phase

Inductive V DC

24V DC DC-13, 2.0 A

125V DC DC-13, 0.3 A

250V DC DC-13, 0.2 A

Resistive Make, Break, and Continuous

250V AC 10 A

24V DC 10 A

250V DC 0.28 A

Min. Permissible Contact Ratings 12V, 10 mA (120 mW) for Silver Contacts, 5V, 1 mA (50 mW) for Gold Contacts

Permissible Coil Voltage Variation Pickup:

85…110% of Nominal Voltage at 50 Hz 85…110% of Nominal Voltage at 60 Hz

80…110% of Nominal Voltage at DC

Must Dropout Voltage:

10% of Nominal Voltage at AC 5% of Nominal Voltage at DC

Design Specification/Test Requirements

Dielectric Withstand Voltage

Pole to Pole

(VRMS) 1000V

Contact to Coil

(VRMS) 5000V

Adjacent Contacts

(VRMS)

2500V

Input Voltage 12V AC/DC 24V AC/DC 48V DC 120V AC/DC 240V AC/DC

Impedance (Ohms)

Power Consumption ±10%

1 K 2 K 3 K 34 K 72 K

AC N/A 0.5V A N/A 0.4V A 0.8V A

DC 0.4 W 0.5 W 0.8 W 0.5 W 0.7 W

Mechanical

Degree of Protection IP20

Mechanical Life Operations 3 x 107

Electrical Life Operations

250V AC/24V DC, 8 A Resistive: 100 000 min.

24V DC, 10 A Resistive: 6000 min.

250V DC, 0.28 A Resistive: 6000 min.

250V AC, 10 A Resistive: 30 000 min.

Switching Frequency Operations (no-load) 1200 cycles/sec

Coil Voltages See Overview/Product Selection

Operating Time at Nominal Voltage at 20 °C (ms) Pickup typical 10 ms

Dropout typical 10 ms

Maximum Operating Rate (full load = 6 A) 6 cycles/min.

58 Rockwell Automation Publication 700-TD552F-EN-P - January 2021

Dimensions - 700-HL (2-pole)

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Environmental

Temperature Operating –40…+60 °C

Storage –40…+100 °C

Altitude 2000 m (6560 ft)

Construction

Insulating Material Molded High-Dielectric Material

Enclosure Relay RT II — flux-proof, pollution degree 2 installation environment

Contact Material AgNi 90/10 or AgNi 90/10 + Au

Terminal Markings on Socket In accordance with EN50 0005

Certifications cULus Listed (File No. E3125, Guide NRNT/NRNT7), CE Marked

Standards UL 508, CSA C22.2 No. 14, EN 61810-1

Cat. No. 700-HLT…2-Pole (Relay Output)

YRNX

HSNVUI

Bulletin 700-TBJ08_ 8-Way Jumper

Bulletin 700-HL Screw Terminal Design

Single Wire: 0.14 mm2…2.5 mm2 (#26 AWG…14 AWG)

Double Wire: 2 x 0.14 mm2…2 x 1.5 mm2 (2 x #26 AWG…2 x 16 AWG)

Wire Type: Solid or stranded, copper only

Strip Length: 9 mm (11/32 in). Torque: 0.5 N•m (4.4 lb•in)

Bulletin 700-HL Spring Terminal Design

Single Wire: 0.2 mm2…2.5 mm2 (#24 AWG…#14 AWG)

Wire Type: Solid or stranded, copper only

Strip Length: 9 mm (11/32 in)

QT

HPNUUI

WU

HRNYUI

YWNX

HSNXUI

XWNW

HSNTUI

QT

HPNUUI

WU

HRNYUI

UL1059 TERMINAL BLOCK

CERTIFIED FOR HIGH FAULT SHORT CIRCUIT CURRENT RATINGS

UL CATEGORY CODE XCFR2

UL FILE NUMBER E40735

Rockwell Automation introduces updated ratings for a number of Power Terminal Blocks.

These updated ratings include new short circuit current withstand ratings following updated guidelines described for UL1059 products.

The updated UL requirements permit terminal blocks to be tested with short circuit protection devices (fuses and circuit breakers).

When the terminal block, fuse or circuit breaker, and wires are applied together, the terminal block may be rated with a short circuit current rating (withstand).

This rating may be related to the application of specific fuse or circuit breaker selected and the wire size for an application.

SHORT CIRCUIT

CURRENT RATINGS

(SCCR)

Per the requirements of the 2005 National Electric Code (NEC) and UL508A (effective April 25, 2006), many electrical panels must be rated for their Short Circuit Withstand Rating. Analyzing the SCCR of individual components, and the associated branch and feeder overcurrent devices is a method of determining the SCCR of an electrical assembly.

UL Standard 508A permits a terminal block to have a 10,000 A withstand capability without any additional testing.

STANDARD PRODUCT

Rockwell Automation has tested a number of the 1492-PD Power Terminal blocks to determine their SCCR related to the new testing requirements. These are the standard Power Terminal Blocks that have been used in Industrial Control Panels.

The new ratings for these blocks permit their continued use in panels where the higher SCCR ratings are required.

TECHNICAL DATA

POWER TERMINAL BLOCKS

BULLETIN 1492-PD SCCR DATA FOR USE WITH

FUSES AND CIRCUIT BREAKERS

HIGH FAULT SCCR RATINGS

– UP TO 200,000 A

CERTIFIED TO UL REQUIREMENTS

– XCFR2

STANDARD PRODUCT

ALLEN BRADLEY 1492-PDM3141

For Use with Fuses UL Ratings as of December 2006

Terminal Block Description

Suitable

(1) SCCR (2)

Cat. No. Number Amp RMS Volts of Poles Rating Line Load Sym A Max wire/phase wire/phase

Copper wire

(connector material)

Line Load J T RK1 RK5 G CC

#2 - #14 #2 - #14 1 1 #2 - #6 #2 - #6 200 200 200 100 60 30 100,000 600

1 4 #2 - #6 #10 - #14 200 200 200 100 60 30 200,000 600

#2 - #6 #2 - #6 200 200 200 100 60 30 100,000 600

#2 - #6 #2 - #6 200 200 200 100 60 30 100,000 600

#2/0 - #6 #2/0 - #6 200 200 200 100 60 30 65,000 600

#2/0 - #6 #2/0 - #6 200 200 200 100 60 30 65,000 600

1492-PDM3111 3 115

---00100100101# - 8#01# - 8# 60 30 100,000 600

---00100100101# - 8#01# - 8# 60 30 100,000 600

---00100100101# - 8#01# - 8# 60 30 100,000 600

#2 - #14 #10- #18

1492-PDM3141 3 115

01# - 8# #14 100 100 100 30 60 30 100,000 600

#2 - #14 #2 - #14

#2 - #14 #2 - #14

1 1

1 1

1492-50Y Aluminum

1492-50X Aluminum

Aluminum

Aluminum kcmil/AWG

Conductors (3)Rated Wire Range

Copper wire

Fuse Required Class/Max Amp Rating

Overcurrent Protection (4)

3 115

Aluminum

1 1 1492-100Y

2/0 - #14 2/0 - #14 1 1

1 4

1492-100X Aluminum

Aluminum

Copper

2/0 - #14 #4 - #14

1 4 2/0 - #14 #4 - #14

1492-PD3141

1492-PD3C141

1 175

200 200 200 100 60 30 100,000 6002/0 - #6 #4 - #14

200 200 200 100 60 30 100,000 6002/0 - #6 #4 - #14

2/0 - #14 2/0 - #14

Terminal Block Description High SCCR Ratings Conditions (1) SCCR (2)

400 kcmil - #6 #2- #14

1 6

1492-PD3163

3 335Aluminum

#2 - #8 400 400 400 200 --- 30 200,000 600

400 kmil-3/0 #2 - #8 400 400 400 200 60 30 100,000 600

(2) 2/0 - #2 #4 - #8 400 400 400 100 60 30 100,000 600

(2) #4 - #6 #10 - #14 200 200 200 100 60 30 100,000 600

2/0 - #6 #2 - #14 200 200 200 100 60 30 100,000 600

--- --- --- --- 60 --- 100,000 600 200 200 200 100 --- 30 200,000 600

#2 - #8 600 --- --- --- 60 --- 100,000 600

400 kcmil - #6 #2- #14 1 8

1492-PD3183 3 335

2/0 - #14 #4 - #14 2 6

1492-PD3263

Aluminum

Aluminum

400 kmil-3/0

2/0 - #6 #2 - #14

1492-PD

High SCCR Ratings

(with fuses)

Per UL 1059

XCFR2.E40735

jpeterson Rectangle 1 4 #2 - #6 #10 - #14 200 200 200 100 60 30 200,000 600 #2 - #14 #10- #18

1492-PDM3141 3 115

#8 - # 10 #14 100 100 100 30 60 30 100,000 600 Aluminum jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line

1492-PD3C163

Aluminum

Copper

Copper

500 kcmil - #4 #2- #14

350 kcmil - #6 350 kcmil - #6

500 kcmil - #4 500 kcmil - #4

500 kcmil - #4 #2- #14

600 kcmil - #4 600 kcmil - #4

1492-PD31123

1 1

2 2

1492-BF

Aluminum

Aluminum

Aluminum

2 2

1492-PD3226

1492-PD3287

1492-BG

Aluminum

1 12 3 380

3 380

1 420

3 620

1 760

1 6

2/0 - #14 #4- #14

1492-PD3C63

2 6

3 350

500 kcmil - #6 #2- #14

2 8

3 760

(2) 4/0 - #4

Terminal Block Description

Suitable Cat. No. Number Amp of Poles Rating Line Load wire/phase wire/phase

Copper wire

(connector material) kcmil/AWG

Conductors (3)Rated Wire Range

Copper wire

Terminal Block Description High SCCR Ratings Conditions (1) SCCR (2)

1492-PD

High SCCR Ratings

(with fuses)

Per UL 1059

XCFR2.E40735

(2) 350 kcmil - #4

(2) 350 kcmil - #4

(2)500 kcmil-250 kcmil

(2)500 kcmil-250 kcmil

(2)500 kcmil-250 kcmil

(2)500 kcmil-250 kcmil

Copper

Copper

Aluminum

1492-PD3C287

500 kcmil - #6 #2- #14

2 8

3 760

(2) 4/0 - #4

1492-PD32127

500 kcmil - #6 #2- #14

2 12

3 760

(2) 4/0 - #4

1492-PD3C2127

500 kcmil - #6 #2- #14

2 12

2/0 - #10 400 400 400 200 60 30 100,000 600

500 kcmil - 3/0 #2 - #8 400 400 400 200 60 30 100,000 600

500 kcmil - 3/0 #2 - #8 400 400 400 200 60 30 100,000 600

2/0 - #4 #2 - #14 200 200 200 100 60 30 100,000 600

(2) 2/0 - #2 #4 - #8 400 400 400 100 60 30 100,000 600

(2) #4 - #6 #10 - #14 200 200 200 100 60 30 100,000 600

2/0 - #4 #2 - #14 200 200 200 100 60 30 100,000 600

600 kcmil - #2 600 kcmil - #2 600 600 - - - - 50,000 600

600 kcmil - #2 600 kcmil - #2 400 400 400 200 60 30 100,000 600

600 600 - - - - 50,000 600

400 400 400 200 60 30 100,000 600

600 600 600 200 60 30 100,000 600

(1) SCCR (2)

RMS Volts Sym A Max

Line Load J T RK1 RK5 G CC

Fuse Required Class/Max Amp Rating

Overcurrent Protection (4)

(2) 350 kcmil - #4

(2) 350 kcmil - #4

2/0 - #4 600 600 400 200 60 30 100,000 600

2/0 - #10 600 600 - - - - 50,000 600

2/0 - #4 600 600 400 200 60 30 100,000 600

2/0 - #6 600 600 - - - - 50,000 600

2/0 - #6 400 400 400 200 60 30 100,000 600

#4 - #8 600 600 600 - - - 50,000 600

#4 - #8 400 400 400 200 60 30 100,000 600

#4 - #14 600 600 - - - - 50,000 600

#4 - #14 400 400 400 200 60 30 100,000 600

#2 - #8 600 600 600 - - - 50,000 600

#2 - #8 400 400 400 200 60 30 100,000 600

#2 - #14 600 600 - - - - 50,000 600

#2 - #14 400 400 400 200 60 30 100,000 600

3 760

(2) 4/0 - #4

(1) Short-circuit Current Rating (SCCR) Conditions — Terminal blocks are considered suitable for use on a circuit capable of delivering not more than the stated SCCR at the maximum voltage speciÞed when protected by the max ampere and Class of overcurrent protective device noted in the individual Recognitions. Short-circuit current ratings may be marked on the terminal block or on instructions provided with the terminal block. Short-circuit current ratings have been determined based on the terminal block's use within the minimum enclosure sizes as speciÞed in Condition of Acceptability.

(2) Short-circuit Current Rating, when noted additional conditions are provided. When larger overcurrent protection device of type or wire of di!erent size is used, the Power Terminal block has a 10,000 amp withstand rating. Note: The rated wire range of terminals may exceed the restrictive wire range used to provide higher SCCR.

(3) Size Range of Line and Load conductors suitable to maintain noted SCCR

(4) Maximum Size of Line side overcurrent protection to provide noted SCCR jpeterson Line

Publication 1492-TD013B-EN-P – December 2006 Copyright ©2006 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

For Use with Circuit Breakers

RMS Volts

(1) Short-circuit Current Rating (SCCR) Conditions — Terminal blocks are considered suitable for use on a circuit capable of delivering not more than the stated SCCR at the maximum voltage speciÞed when protected by the max ampere and Class of overcurrent protective device noted in the individual Recognitions. Short-circuit current ratings may be marked on the terminal block or on instructions provided with the terminal block. Short-circuit current ratings have been determined based on the terminal block's use within the minimum enclosure sizes as speciÞed in Condition of Acceptability.

(2) Short-circuit Current Rating, when noted additional conditions are provided. When larger overcurrent protection device of type or wire of di!erent size is used, the Power Terminal block has a 10,000 amp withstand rating. Note: The rated wire range of terminals may exceed the restrictive wire range used to provide higher SCCR.

(3) Size Range of Line and Load conductors suitable to maintain noted SCCR

(4) Maximum Size of Line side overcurrent protection to provide noted SCCR

(5) Catalog number is incomplete. Example: 140U-H2C3-xnn Refer to Bulletin 140U documentation for complete catalog number.

Aluminum

Aluminum

1492-PD3141

1492-PD3163

2/0 - #14 #4- #14

1 4 3 175

400 - #6 #4- #14 1 6

3 335

Terminal Block Description

Suitable

High SCCR Ratings Conditions (1) SCCR (2)

Cat. No. Number Amp of Poles Rating Line Load Sym A Max wire/phase wire/phase (connector material)

#2-#14 #10- #18 1 4

#2 - #10 #10 - #14 125 125 --- --- --- --- 25,000 480

2/0 - #1 #4 - #10 --- --- 250 250 --- --- 22,000 480

#2 - #4 #4 - #12 --- --- 250 250 --- --- 22,000 480

#2 - #6 #4 - #14 125 --- --- --- --- --- 30,000 480

#2 - #6 #4 - #14 --- 125 --- --- --- --- 50,000 480

400 - 3/0 #2 - #8 --- --- --- --- --- 400 65,000 480

400 - 3/0 #2 - #8 --- --- --- --- 400 --- 25,000 480

4/0 - #4 #2 - #12 --- --- 250 250 --- --- 25,000 480

1492-PDM3141 3 115

Aluminum kcmil/AWG

Conductors (3)Rated Wire Range

Copper wire

Line Load H3C3 H6C3 J3X3 J6X3 K3X3 K6X3

(1) SCCR (2)

Terminal Block Description High SCCR Ratings Conditions (1) SCCR (2)

Maximum Ampacity of Circuit Breaker Allen-Bradley Circuit Breaker

Bulletin 140U-

Overcurrent Protection (4)

(5)

1492-PD

High SCCR Ratings

(with circuit breakers) jpeterson Line

10 Rockwell Automation Publication 800-TD009G-EN-P - February 2021

Push Button Devices

Momentary Contact Devices — Illuminated

800 – B H G 2 QR H

a b c d e f g h a b c d

Protection Rating Fingersafe Guards Power Module Type Head Type

Code Description Code Description 800T Code

Description 800H Code

Code Description

T Metal, Type 4/13 Blank No guards A Extended head with guard

H Plastic, Type 4/4X/13 C Guard on terminals P Transformer (or dual input) PR B Extended head without guard

Q Full voltage QR M Mushroom (1)

(1) Mushroom and jumbo mushroom head not available in yellow.

S Operator only (2)

(2) Operator only supplied without power module, lamp, lens cap, or contact blocks.

— MJ Jumbo mushroom (1) e f g h

Illumination Options Voltage Lens Color Contact Blocks

Code Description Code Description Code Description Code Description

Blank Incandescent Transformer Blank

No lens with standard contacts 1 N.O. - 1 N.C.

X No contacts

H LED 16 120V AC, 50/60 Hz Standard

Dual Input 26 240V AC, 50/60 Hz X

No lens if any contacts other than standard 1 N.O. - 1 N.C is ordered.

Blank 1 N.O. - 1 N.C.

D Diode type (1)

(1) Diode type dual input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs.

46 480V AC, 50/60 Hz D1 1 N.O.

T Transformer — relay type (2)

(2) Dual input (transformer relay type) is not configurable with Class I Div. 2 contact blocks.

56 600V AC, 50/60 Hz A Amber PenTUFF (Low Voltage)

Full Voltage — Incandescent

B Blue AV 1 N.O. - 1 N.C.

TH

Transformer — relay type LED (2) C Clear Class I, Div. 2 – Explosion-protected

12 12V AC/DC G Green AF 1 N.O. - 1 N.C.

24 24V AC/DC R Red Class I, Div. 2 – Logic Reed

48 48V AC/DC W White AR 1 N.O. - 1 N.C.

10 120V AC/DC Y Yellow Class I, Div. 2 – Stackable Sealed Switch

20 240V AC/DC AY 1 N.O. - 1 N.C.

Full Voltage — LED

2 12…130V AC/DC

Dual Input

16 120V AC

24 24V AC/DC (3)

(3) Dual-input diode only.

Operator Only

00 No power module

Extended Head Without Guard

Cat. No. 800T-PB16R

Extended Head without Guard

Cat. No. 800H-PRB16R jpeterson Text Box

ALLEN-BRADLEY 800H-QRBH2G

jpeterson Rectangle T Metal, Type 4/13 H Plastic, Type 4/4X/13 jpeterson Line jpeterson Rectangle Transformer (or dual input) PR Full voltage QR Operator only (2) jpeterson Line jpeterson Rectangle A Extended head with guard B Extended head without guard M Mushroom (1) jpeterson Line jpeterson Rectangle e Illumination Options Code Description Blank Incandescent

H LED

Dual Input jpeterson Rectangle jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Rectangle C Clear G Green R Red jpeterson Line jpeterson Line jpeterson Line jpeterson Line jpeterson Line

8 Rockwell Automation Publication 800-TD009G-EN-P - February 2021

Emergency Stop Devices (Trigger Action)

2-position — Illuminated

• Light-emitting diode (LED) illumination is provided as standard

800 QH 2 R A– TFRXJT H

a b c d e f a b c

Protection Rating…