Attachment 02- Prototrak RX5 Salient Characteristics.pdf

Prototrak RX5 Salient Characteristics Toolroom Bed Mill (minimum requirements)

Machine Specifications

• Table Size – 50” x 12”

• T-Slots (number x width x pitch) - 3 x .63" x 2.52"

• Travel (X, Y, Z axis) – 41” x 20.5” x 24"

• Quill Diameter - 3 15/16"

• Maximum Quill Travel - 5”

• Spindle Taper – 40 Taper

• Spindle Speed Range - 40-600, 300-5000

• Spindle Center to Column Face – 20.5”

• Spindle Motor Power – 5 HP

• Maximum Weight of Workpiece - 1760 lbs.

• Height of table from bottom of bed - 40”

• Max spindle nose to table – 25.81”

• Min height – 87.5”

• Max height - 102”

• Width of machine including table – 94.13”

• Length with electric box door closed – 82.5”

• Overall width incl full table traverse – 131.06”

• Overall length with electrical door open – 103”

• Rapid traverse X, Y, Z - 400 IPM on X and Y, 250 IPM on Z

• Drilling max capacity - 1”

• Milling max capacity - 5 inch³/min

• Tapping max capacity – 1”–8

• Auto Lube Pump

• Precision ground ballscrews in the table, saddle and ram

• Chrome hardened and ground quill

• Meehanite castings

• Slide ways are Turcite coated

• Wide way surfaces are hardened and ground

• Programmable spindle control

ProtoTRAK RMX System Specifications

(O) indicates optional feature Pendant control hardware

• 2 or 3-axis CNC, 3-axis DRO

• Real handwheels for manual operation

• 15.6” Touchscreen LCD

• Intel® 2.0 GHz processor

• 4 GB Ram

• At least 32 GB of mSATA SSD

• 5 USB connectors

• 2 Ethernet Ports (1 for user and 1 for motion control)

• Override of program Feedrate

• Override of spindle speed

• LED status lights built into run panel

• E-stop

• Spindle Control (FWD, REV, OFF)

• Feed STOP and GO

• Fine vs Course EHW resolution control

• Power Reset Button to energize the servos

Software Features – general operation

• Clear, uncluttered screen display

• Fly out windows for instant access to features and information

• EPA (Enhanced ProtoTRAK Assistance) for system help

• Programming Defaults to simplify part programming

• Event Options to modify control behavior

• QWERTY touchscreen keyboard

• Calculator places data in program for you

• Prompted data inputs

• English language – no codes

• Soft keys - change within context

• Windows® operating system

• Selectable two or three-axis CNC

• Color graphics with adjustable views

• Gestures for pan, zoom, rotate

• Inch/mm selectable

• Convenient modes of operation

• Networking

Status Features

• IN/MM selection

• 2 to 3-axis CNC

• Check current program name

• Check software and firmware versions

• Purchased Options status

• Turn on/off Control Options: Advanced Features, Networking, Electronic Handwheels and Auxiliary Functions

Tool Table Features

• Tool Library for using tools in multiple programs and DRO

• Program Specific Library to manage tools in the current program

• Convenient tool length reference to Base tool

• Tool type reference

• Tool material reference

• # Flutes reference

• Tool Diameter set

• Diameter modifier set

• Z modifier set

• Ram Jog and manual quill enabled for quick tool height reference

EPA (Enhanced ProtoTRAK Assistance) Features

• Context sensitive topics for ProtoTRAK RMX control operations

• Keyword search

• Brief explanations of specific operations

• Screen shots for clarity

• Videos for more advanced explanations

• Updated with software release versions

Math Help Features

• 22 separate intuitive routines

• Calculate missing print data using data provided

• Screen Graphics to guide data inputs

• Feed – IPM / MMPM conversions

• Speed – RPM / SFPM conversions

• Cartesian / Polar conversions

• Right triangle calculations

• Load Beg – loads solution as X and Y Begin

• Load End – Loads solution as X and Y End

• Load Center – Loads solution as X and Y Center

Programming Defaults

• Instant access to all defaults via fly out window

• Feedrate per Minute or per Tooth

• Spindle speed RPM or Surface Speed

• Peck type for drill events

• Number of Passes for Profile, Pocket and Island events

• Finish Cut for Profile, Pocket and Island Events

• Step over percentages

• Face mill tool path

• Z entry: plunge, helical or zig zag (ramp)

• Adaptive Tool Path selections (O)

• Numerous default parameters for pocket and island events

• Speed and feed overrides for subroutine and copy events

• Forward or Backward Mirror Direction

• Software X, Y and Z limits

• X and Y Home Positions

• Inch or MM

• 2 or 3 axis CNC at start up

• Maximum rapid feedrates

• Accessory On hardkey to control Coolant or Mist

• Cut Tolerances

• Tool Compensation

DRO Mode Features for Manual Machining

• Incremental and Absolute dimensions

• Virtual handwheels to control Override of Axis Feed and Spindle RPM

• Jog at rapid with override

• Powerfeed X, Y or Z

• Teach-in of manual moves

• Servo return to 0 absolute

• Tool offsets from Tool Library

• Line Center calculation

• Circle Center calculation Program Mode Features

• Circular interpolation

• Linear interpolation

• Advanced Adaptive Tool Path

• Geometry programming

• Toolpath programming

• Auto Geometry Engine – Built-in CAD to fill in missing print data for you while you program

• Alphanumeric program names

• Automatic Scaling of print data

• Nesting

• Multiple Fixtures

• Incremental and absolute dimensions may even be mixed on a single point

• Automatic diameter cutter comp

• Look –graphics at all times

• List step – graphics with programmed events displayed

• Program data editing

• Part graphics update while programming

• Selectable display between size of drawing and number of events

• List Step graphics relate Events to Drawing

• Editing of programmed data

• Swipe to move through programmed Events

• Auxiliary functions: Coolant, Air/Mist, Pulse Indexer, Programmable Output signal (O)

Selectable within applicable Events:

• Z Safety plane

• Spindle Speed RPM or SFPM

• Feed rate per minute or tooth

• Event Comments on/off

• Bottom Finish Cut

• Cutting method One Way or Zig-Zag

• Step-over %

• Machining Angle in XY (0 – 90 deg.)

• Drill Peck: Variable, Fixed, Chip Break

• Dwell Request

• Multiple Holes

• Z Entry Plunge, Zig-Zag or Helical

• Tool path Pattern: Offset, Parallel

• Tool path Pattern: Adaptive

• Order of Passes: Depth or Region

• Insert Clipboard data

• Cut Tolerances

Canned Cycles (Event types):

• Position

• Drill / Bore / Tap

• Bolt Hole Drill / Bore / Tap

• Mill

• Arc

• Circular profile

• Rectangular profile

• Irregular Profile (with Auto Geometry Engine)

• Face Mill

• Circle pocket

• Rectangular pocket

• Irregular Pocket (with Auto Geometry Engine)

• Islands including Pocket and Island shapes

• Subroutine Repeat

• Subroutine Mirror

• Subroutine Rotation

• Copy

• Copy Mirror

• Copy Rotate

• Copy Convert Drill to Tap

• Helix

• Engrave

• Engrave subroutines and copy

• Thread Mill

• Program pause

• Aux Event Edit Mode Features

• Group Delete of Events

• Search Edit to make changes to multiple events

• Erase current program

• G-Code Editor

• Clipboard to copy events for insertion elsewhere

Set-up Mode Features

• Toolpath graphics with selectable views

• Estimated Run Time clock

• Step forward and backward through of Toolpath graphics

• XYZ tool position locations displayed in Step through mode

• Verify Make Part – solid model graphics of programmed toolpath

• Verify View Part – solid model of finished part

• Fixture offsets – convenient table for managing fixtures with DRO and Jog

• Ref Position – convenient table for setting Retract, Homes and software limits

• Service Codes for infrequent machine and control settings

Run Mode Features

• 3D CAM file run

• 3D G code file run

• Override of Programmed Axis Feed and Spindle Speed from 0 – 150%

• Virtual handwheels to control Override

• Tap override of Axis Feed and Spindle RPM

• Real time conversion of programmed RPM / SFM

• Real time conversion of programmed IPM / IPT

• Status display:

• Event #

• Fixture#

• Control system Ready

• Current Tool #

• Repeat #

• Countdown clock to next pause or tool change

• Event Comments

• Start at beginning

• Start at any Event

• Start at tool # for GCD programs

• Start at rough or finish pass

• Start at any finish cut for pockets and islands – XY, Z, XY & Z

• Show Absolute Dimensions during run

• Show Incremental Dimensions

• Show Tool Path – real time graphics with Tool icon

• Show Program

• TRAKing® - you control programmed X,Y and Z feeds with Electronic Handwheels

• Chip Clear

Program In/Out Mode features

• Program storage to USB device plugged into Control Pendant

• Program storage to Network via RJ45 Port

• Browse file locations

• Create New Folders

• CAM program converter

• Convert prior-generation ProtoTRAK programs to current (.PT10)

• Save Temp – saves all current programs, tools and other settings

• Open Temp – opens the data saved at last “Save Temp”

• Rename programs

• Cut, Copy, Delete, Paste of program(s)

• Look - Graphics preview without opening files

Advanced Features Option (Standard dealer option)

• Adaptive Pocket Roughing

• Verify Make Part – solid model graphics of programmed toolpath

• Multiple Fixtures

• Event Comments

• G-code editor

• Thread Mill event

• Engrave Event

• Copy Repeat

• Copy Mirror

• Copy Rotate

• Copy Convert Drill to Tap

• Tool Library for using tools in multiple programs and DRO

• Chip Clear

• Rest Material

TRAKing® / Electronic Handwheels Option standard on the DPM RX5

• TRAKing® of programs during program run

• Go To Dimensions in DRO Mode

• Scalable Fine/Course handwheel resolution

Auxiliary Functions Option (o)

• Enables programming and control of:

• Coolant

• Air/Mist (for Fog Buster® or other air-driven coolant systems)

• Pulse Indexer

• Programmable Output signal

DXF File Converter Option (o)

• Import and convert CAD data into ProtoTRAK programs

• DXF or DWG files

• Chaining

• Automatic Gap Closing

• Layer control

• Part alignment

• Feature analysis (circle/arc radius and position)

• Simple CAD construction/editing tools

• DXF-output capability

• Easy, prompted process you can do right at the machine

Parasolid File Converter Option (o)

• Import and convert 3D CAD data into ProtoTRAK programs

• X_T files

• X, Y & Z dimensions are transferred into program events

• 2D and 3D views of part

• Add or remove geometry

• Chaining

• Part alignment

• Feature analysis (circle/arc radius and position)

• Simple CAD construction/editing tools

• Easy, prompted process you can do right at the machine

Offline Programming Option (o)

• ProtoTRAK RMX user interface for Windows PC

• Program parts and simulate CNC Run

• Modify files from current and former ProtoTRAK models

Support – Online Parts, searchable spare parts catalog, arranged by model.

Each part number will include a photo and current price.

Warranty – One Year Parts and Labor

Leveling & Start-up included