Attachment 0011 M and O CSI.pdf

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Overhaul of the CH-47 Shaft Assembly, Drive
Solicitation number
W58RGZ-21-B-0008
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04/14/2020

114D3047-3 1615 01 094 - 8468

Y

Y

N

N

Y

Y

100% Minimum Shot peen coverage over the area defined on the drawing.

Penetrant Inspection per BAC5423, or equivalent.

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Adapter, Synch Drive ShaftNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/05/1987CSI Date

Approved Date

M&O CRITICAL SAFETY ITEMS

114D3049-6 1615 01 094 - 8474

Y

Y

Y

Y

N

N

N

N

Y

N

N

Y

100% Minimum Shot peen coverage over the area defined on the drawing.

Bake after Nital Etch per BAC5436, or equivalent.

Etch Inspection shall show no Class C or Class D burns as identified in BAC 5436 on any final surface.

Magnetic Particle Inspection per BAC5424, or equivalent.

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Adapter, Spline Brg MountNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd Fatigue Endurance Interchange

Approved Replacement (Spares) Sources

01/05/1987CSI Date

114D3053-1 5306 00 877 - 6434

Y

Y

N

N

N

N

Hardness Rc 24 to 32 for 416 CRES ASTM A582, condition T (Drwg)

Hardness Rc 32 to 39 for 15-5 PH AMS 5659, condition H1100 (STDP)

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Bolt, Internally RelievedNoun YCritical Safety

NSerial Number Req'd NEngineering Test Req'd Fatigue Endurance Interchange

Approved Replacement (Spares) Sources

01/21/1992CSI Date

114D3059-6 1615 01 094 - 8466

Y

Y

Y

Y

N

N

N

N

N

N

Y

N

N

N

Y

100% Minimum Shot peen coverage over the area defined on the drawing.

Bake after Nital Etch per BAC5436, or equivalent.

Etch Inspection shall show no Class C or Class D burns as identified in BAC 5436 on any final surface.

Magnetic Particle Inspection per BAC5424, or equivalent.

Penetrant Inspection per BAC5423, or equivalent.

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Adapter, Brg Synch DriveNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/05/1987CSI Date

114DS344-1 1615 01 567 - 7013

Y NN Assembly contains Critical Safety Items.

46HD1

77272

Rexnord Industries DBA Auburn Couplings Plant

The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Plate Assy, Drive ShaftNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd Fatigue Endurance Interchange

Approved Replacement (Spares) Sources

01/05/1987CSI Date

114DS344-2 5365 00 859 - 6162

Y NN Rockwell Hardness shall conform to range specified on drawing after final heat treating and machining (if applicable) of the surface being tested. Hardness testing as specified per BAC5650 or equivalent.

46HD1

77272

Rexnord Industries DBA Auburn Couplings Plant

The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Plate, Drive ShaftNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/17/1998CSI Date

114DS344-3 5365 00 859 - 6161

Y NN Rockwell Hardness shall conform to range specified on drawing after final heat treating and machining (if applicable) of the surface being tested. Hardness testing as specified per BAC5650 or equivalent.

46HD1

77272

Rexnord Industries DBA Auburn Couplings Plant

The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Plate, Drive ShaftNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/17/1998CSI Date

145D3400-15 1615 01 112 - 5894

Y NY Penetrant Inspection per BAC5423, or equivalent.

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Tube, DriveNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/16/1987CSI Date

145D3400-23 1615 01 113 - 0248

Y

Y

N

N

Y

Y

Assembly contains Critical Safety Items

Balance within the limits called out on the drawing. Readings from the balancing of the component shall be recorded by serial number and part number.

77272

7W206

The Boeing Company

Columbia Helicopters

CAGE

Critical CharacteristicsM ID

Part No NSN

Shaft Assy, DriveNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved M&O Sources

01/01/1987CSI Date

145D3400-27 3040 01 437 - 3158

Y NY Assembly contains Critical Safety Items.

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Shaft Sub-Assy, DriveNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/16/1987CSI Date

145D3407-10 1615 01 140 - 0972

Y

Y

Y

N

N

N

Y

Y

Y

Assembly contains Critical Safety Items.

Balance within the limits called out on the drawing. Readings from the balancing of the component shall be recorded by serial number and part number.

Torque nut (BACN10RJ9N) onto bolt (145DS306-1 or 114D3053-1) to 1000-1100 in-lbs (wet). Turn nut only.

Hold bolt head firmly to prevent bolt from turning. Lubricate all threads with oil (DOD-PRF-85734, MIL-PRF- 7808, or MIL-PRF-23699).

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Adapter Assy, Drive ShaftNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

01/16/1987CSI Date

145DS301-1 3110 01 096 - 5634

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

N

N

N

N

N

N

N

N

Y

100% visual inspection of rings, balls, and cage per drawing requirement.

Eddy Current Inspect balls per D210-12238-1 and drawing requirements, or equivalent.

Etch Inspection of rings and balls shall show no Class C or Class D burns as identified in BAC 5436 on any final surface.

Magnetic Particle Inspection of rings per BAC5424, or equivalent.

Penetrant Inspection of cages per BAC5423, or equivalent.

Rockwell Hardness shall conform to range specified on drawing after final heat treating and machining (if applicable) of the surface being tested. Hardness testing as specified per BAC5650 or equivalent.

Visually Inspect IAW Bearing Manual (TM 55-1500-322-24)

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Bearing, Ball, AnnularNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

01/05/1998CSI Date

145DS301-2 3110 01 096 - 5634

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

N

N

N

N

N

N

N

N

Y

100% visual inspection of rings, balls, and cage per drawing requirement.

Eddy Current Inspect balls per D210-12238-1 and drawing requirements, or equivalent.

Etch Inspection of rings and balls shall show no Class C or Class D burns as identified in BAC 5436 on any final surface.

Magnetic Particle Inspection of rings per BAC5424, or equivalent.

Penetrant Inspection of cages per BAC5423, or equivalent.

Rockwell Hardness shall conform to range specified on drawing after final heat treating and machining (if applicable) of the surface being tested. Hardness testing as specified per BAC5650 or equivalent.

Visually Inspect IAW Bearing Manual (TM 55-1500-322-24)

77272 The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Bearing, Ball, AnnularNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

01/05/1987CSI Date

145DS301-3 3110 01 096 - 5634

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

N

N

N

N

N

N

N

N

Y

100% visual inspection of rings, balls, and cage per drawing requirement.

Eddy Current Inspect balls per D210-12238-1 and drawing requirements, or equivalent.

Etch Inspection of rings and balls shall show no Class C or Class D burns as identified in BAC 5436 on any final surface.

Magnetic Particle Inspection of rings per BAC5424, or equivalent.

Penetrant Inspection of cages per BAC5423, or equivalent.

Rockwell Hardness shall conform to range specified on drawing after final heat treating and machining (if applicable) of the surface being tested. Hardness testing as specified per BAC5650 or equivalent.

Visually Inspect IAW Bearing Manual (TM 55-1500-322-24)

38443

77272

SKF USA Inc

The Boeing Company

CAGE

Critical CharacteristicsM ID

Part No NSN

Bearing, Ball, AnnularNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

01/08/1995CSI Date

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