Attachment 0008 - Army Advanced Methods Materials and Equipment.docx

Army Advanced Manufacturing Methods, Materials, and Equipment

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Attachment 0008

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Distribution Statement A – Approved for Public Release; distribution unlimited

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1. Metal Working and Machine Shop Set (MWMSS) Capability

The MWMSS has the following advanced manufacturing capabilities:

CNC Mill:

· X Axis Travel: 30”

· Y Axis Travel: 12”

· Z Axis Travel: 10”

· General steel and aluminum cutting inserts included in set.

CNC Lathe:

· Max Cutting Diameter: 16”

· Max Cutting Length: 30”

· General steel and aluminum cutting inserts included in set.

CNC Plasma Table:

· Table Size: 4’x4’

· Max Thickness: 5/8”

Additive Manufacturing:

· Print area: 11” x 11” x 9.8”

· Layer Resolution: 0.002” – 0.02”

· Materials: PLA, ABS, PC-ABS, HIPS, Polycarbonate, PETG, Nylon, HT, TPU, and PCTPE.

Welding/Cutting:

· Multi-process Welder:

· Processes: GMAW, FCAW, SMAW, GTAW, CAC-A.

· Output: 10 - 38 V, 15 - 425 A

· GMAW Materials: Aluminum (4043, 5356), Steel (ER70S-3, E70S-6)

· FCAW Materials: Steel (E-71T-GS)

· SMAW Materials: Steel (6010, 6013, 7018), Stainless Steel (308-16), and Nickel Alloys (A5.11).

· GTAW Materials: Steel (RG60), Stainless Steel (ER308), and Aluminum (ER4043)

· CAC-A: 5/32” Rods

· TIG Welder:

· Processes: AC/DC GTAW and SMAW

· Output: 1 - 80 V, 5 - 210 A

· Material Thickness: 0.002” - 0.25”

· GTAW Materials: Steel (RG60), Stainless Steel (ER308), and Aluminum (ER4043)

· SMAW Materials: Steel (6010, 6013, 7018), Stainless Steel (308-16), and Nickel Alloys (A5.11).

· Oxy/Acetylene

· Weld Capacity: 1/8”

· Cut Capacity: 5/8”

· Heating: 40,000 BTU/HR

· Exothermic Cutting Torch (Broco):

· ¼” and 3/8” Rods

· Plasma Torch:

· Max Recommended Cut: 1”

· Max Severance: 1-1/4”

· Max Pierce: 5/8”

2. Combat Capabilities Development Command, Ground Vehicle Systems Center (CCDC GVSC)

The CCDC GVSC has the following advanced manufacturing (additive) capabilities:

· MARKFORGED X7 Polymer Part Printer (qty - 2)

· Materials: Chopped carbon fiber Nylon 6

· Build Volume: 12.99 x 10.63 x 7.87 (inches)

· Size Comparison: Toaster

· LULZBOT TAZ6 Polymer Part Printer (qty -4)

· Materials: PLA, ABS, PETG, PC, Nylon, TPE, Co-polyester

· Build Volume: 11.02 x 11.02 x 9.8 (inches)

· Size Comparison: Toaster

· HP JET FUSION 3D 4200 Polymer Part Printer (color)

· Materials: PA-11, 12 (Nylon), TPU

· Build Volume: 13.1 x 7.5 x 9.8 (inches)

· Size Comparison: Toaster

· STRATASYS F900 Polymer Part Printer

· Materials: ASA, PC-ABS, PC, PC-ISO, Nylon 12, Nylon 12CF, ULTEM 9085, ULTEM

· Build Volume: 16 x 14 x 16 (inches)

· Size Comparison: Toaster Oven

· EOS M290 Metal Part Printer

· Materials: 316L, Maraging Steel MS1

· Build Volume: 9.85 x 9.85 x 12.8 (inches)

· Size Comparison: Toaster

· MARKFORGED METALX Metal Part Printer (1 printer on order)

· Materials: Stainless Steel 316L

· Build Volume: 12 x 8 x 8 (inches)

· Size Comparison: Toaster

· DM3D DMD 405 Metal Part Repair Capability

· Materials: Stainless Steels, Satellite, Inconel, Maraging Steels, Tool Steels

· Build Volume: 13.5 x 13.5 x 10 (inches)

· Size Comparison: Toaster

3. The Combat Capabilities Development Command, Rock Island Arsenal – Joint Manufacturing Technology Center(CCDC RIA-JMTC)

CCDC RIA-JMTC has the following advanced manufacturing (additive) capabilities:

· MARKFORGED X7 Polymer Part Printer

· Materials: Chopped carbon fiber Nylon 6

· Build Volume: 12.99 x 10.63 x 7.87 (inches)

· Size Comparison: Toaster

· LULZBOT TAZ6 Polymer Part Printer

· Materials: PLA, ABS, PETG, PC, Nylon, TPE, Co-polyester

· Build Volume: 11.02 x 11.02 x 9.8 (inches)

· Size Comparison: Toaster

· HP JET FUSION 3D 4200 Polymer Part Printer

· Materials: PA-11, 12 (Nylon), TPU

· Build Volume: 14.96 x 11.18 x 35.98 (inches)

· Size Comparison: Toaster Oven

· STRATASYS F900 Polymer Part Printer

· Materials: ASA, PC-ABS, PC, PC-ISO, Nylon 12, Nylon 12CF, ULTEM 9085, ULTEM

· Build Volume: 35.98 x 23.98 x 16 (inches)

· Size Comparison: Mini Fridge

· EOS M290 Metal Part Printer

· Materials: 316L, Maraging Steel MS1

· Build Volume: 9.85 x 9.85 x 12.8 (inches)

· Size Comparison: Toaster

· 3D SYSTEMS PRO-X 320 Metal Part Printer

· Materials: Ni718, TiGr5 (awaiting safety approval)

· Build Volume: 10.82 x 10.82 x 14.96 (inches)

· Size Comparison: Two Shoe Boxes

· MARKFORGED METALX Metal Part Printer

· Materials: Stainless Steel 316L

· Build Volume: 11.81 x 8.66 x 7.09 (inches)

· Size Comparison: Toaster

· DM3D DMD 505 Metal Part Repair Capability

· Materials: Stainless Steels, Satellite, Inconel, Maraging Steels, Tool Steels

· Build Volume: 26.5 x 26.5 x 18.66 (inches)

· Size Comparison: Microwave