Attachment 0003- Internal Grinder- Control Sheet- WVA Spec Rev A 04-22-3415.pdf

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Attached to
Internal Grinder for WVA Federal contract opportunity
Solicitation number
W911PT23Q0030
Issued by
Department of the Army Materiel Command Contracting Command Detroit Arsenal

About this file

This document contains a control spreadsheet and specifications for an internal grinder solicitation. The solicitation seeks one internal grinder with the option for a second unit per Watervliet Arsenal Manufacturing Engineering Work Group Specification #04-22-3415, Revision A dated January 17, 2023. Bidders must complete the control spreadsheet indicating their control system will provide all required features and capabilities. Specifications include feedback resolution, compensation tables, display and editing functions, operating modes, spindle controls, and a Fanuc panel i control with Windows 10, SSD storage, RAM, and UPS. Bidders must read all specifications carefully as failure to meet any requirement will result in an unacceptable proposal.

The solicitation was issued by the Department of the Army Materiel Command Contracting Command Detroit Arsenal as solicitation number W911PT23Q0030 for an internal grinder. The deadline to complete the control spreadsheet and meet all technical requirements is not stated. Any questions regarding the requirements should be directed to the issuing agency.

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Text version

Control Spreadsheet

New Internal Grinder

Spec. #04-22-3415

1.) Each vendor must use the spreadsheet below for the input requested.

5. Please read carefully because some terminology may have been changed.

Fanuc Option # Vendor Input Comments

Control Being Offered Use of Undefined Variables in Part Programs

Use of Assigned Variables in Part Programs

Math Operators in Part Programs

Boolean Operators in Part Programs

Math Functions in Part Programs

If, GoTo, Do, While

Change/Retrieve Table Data

Contour Cycles (G70 - G76) (Multiple Repetative Canned Cycles) J877

Interrupt Program, Move Axes to Adjust Offsets S825

Presets G92, G50

Digital Servo Interface J800

RS232 port and Ethernet ports

Retract During Threading J825

Retrace Tool Path (Run Program Backwards) - (Manual Handle Retrace) J998

Part Program Storage (2MB minimum)

External Data Input J913

Tool Offset Pairs 2000-pairs S622

Programmable Data Input (G10) J872

Manual Handle Interruption Feed J837

Manual Guide I N/A

Additional Custom Macros J887

Color Graphics - (Graphics Display) J972 rd axis - (For Tool Changer) J801

Axes Synchronous Control J843 N/A

Special G Code Input J871

Interruption for Custom Macro J874

Multiple Repetitive Canned Cycles - (G70-G76) J889

Coordinate System Rotation J893

PMC w/ 112k Steps

Spindle Interface – Serial J850

Actual Spindle Speed Output J856

Tool Life Management J935

Automatic Tool Compensation J932

Separate Type MDI (61 Keys)

Restart of Automatic Operation J838

Automatic Tool Offset G36/G37

Directions:

2.) This spreadsheet contains the final requirements for the control system being offered. It is mandatory that each vendor quotation/proposal include all of the features/capabilities listed. GE Fanuc part numbers 3.) Use this spreadsheet and indicate with an "X" under "Vendor Input" to confirm your understanding that the feature/capability/option will be provided with the system being provided.4.) Please note that failure to provide all the requirements listed will classify your proposal as unacceptable.

Spec. #04-22-3415

Fanuc Option # Vendor Input Comments

Work Coordinate System Shift J894

Manual Intervention and Return

HSSB

Ladder Edit for HSSB Function J820

Axis Control by PMC J804

Operator’s Panel 520mm S656

Tool Offset Memory C J937

Par. 5.17.4.1

Abs./Inc. Programming

Leading Zero Omission

Decimal Point Programming Input

Program Resolution .0001” min.

Single Block Mode

Program/Option Stop

Programmed Operator Messages

Mult G and M Codes in Same Block

Optional Block Skip

Program Rewind

Linear Interpolation

Circular Interpolation

Rapid Traverse

Inch/Metric Switchable Conversion J876

Dry Run (With & Without Axes Inhibit)

Canned Cycles J878

Threading-Constant Lead & Taper (Continuous) J826

Threading-Variable Lead J827

Threading-Multiple Start

Threading-Threads per Inch

FPR, FPM Programming

Dwell-Time Based

Dwell-Revolution Based

Coordinate System-Machine (G52-G59) J894

Coordinate System-Work J894

Program Edit-Foreground/Background

Corner Rounding/Chamfer J875

Direct RPM Spindle Speed Programming

Mirror Image Programming

Subroutines w/ Mult Level Nesting

Custom Macros J873

Stroke Checks - 2/3 Stroke Checks J840

Stored Limit Checks Before Move J749

Tool Identifier

Tool Pocket Identifier

Spec. #04-22-3415

Fanuc Option # Vendor Input Comments

Tool Geometry & Wear Tool Offsets/ Compensation-Tool Radius (200 pairs) J931

Tool Offsets/ Compensation - Fixture

Additional Work Coordinate system, 300 Pairs (Mills) J919

Tool Life Management J935

Horsepower Monitoring iAdapts Adaptive Control with CD & Manual S898 N/A

Macro Executor & C-language Executor 700K reserved for system S/W J734 for iadapt N/A

Custom Software Size 2MB J738#2M

Programmable Safe Zones (Same as stored stroke check) J840

Tool Retract and Retrace - (Tool Retract & Recover) J823

Program Delete from System Memory

Inverse Time Feed J715

Constant Surface Speed J855

Presets G92, G50

Program Restart J838

Plus and Minus Programming on Linear & Rotary Axes

Max. Feedrates Capable of: Rapid – Min. current capabilities

Max. Feedrates Capable of: Point to Point - Min. current capabilities

Max.Feedrates capable of: Contour – Min. current capabilities

Feedback Resolution-Linear Axis: .0001"

Feedback Resolution-Rotary Axis: .001 degree

Compensation Tables-Backlash

Compensation Tables-Pitch Error Comp. (BiDirectional) S656

Interpolation Type Straightness Compensation (128) S639

Position Display-Relative

Position Display-Absolute

Position Display-Machine

Position Display-Distance to Go

Position Display-Following Error

Coordinate System Display Edit-Machine

Coordinate System Display Edit-Work

Tool Offset Display/Edit-Length

Tool Offset Display/Edit-Radius

Machine Status Display-Feedrate

Machine Status Display-Feedrate Override

Machine Status Display-Spindle Rate

Machine Status Display-Spindle Speed Override

Machine Status Display-Real Time PLC Error Reporting

Parameter Display/Edit

Message Display-Active M,G,S,T,D,H Codes

Program Display-Axis Position

Program Display-Program Line Number

Program Display-Program Name

Program Display-Subroutine Line Number

Spec. #04-22-3415

Fanuc Option # Vendor Input Comments

Program Display-Subroutine Name

Program Display-Programmed Spindle Speed and Feedrate

Program Loading/Storage (2MB storage minimum)

Program Check (With or Without Axes Inhibited)

Data Protection

Clock Function

Self-Diagnostic Functions

PLC/System Software Display-Ladder Logic

Spindle Load Meter/Horsepower Display

Program Sequence Number Search

Help Functions

Operation Modes-Manual

Operation Modes-MDI

Operation Modes-Auto

Operation Modes-Edit

Axis Select

Axis Jog +/- : Continuous

Axis Jog +/- : Incremental

Feedrate Override

Rapid Override

Spindle Control-CW

Spindle Control-CCW

Spindle Control-Off

Spindle Control-Neutral

Spindle Jog

Spindle Orient/Program In Degrees J853

Spindle Speed Override

Feedhold

Cycle Start

Cycle Stop

E-Stop

Home Axis

Single Block

Option Stop

Tool Chain +/-

Tool Engage/Release

Return Jog

Overtravel Override Capability

Manual Pulse Generator (MPG)

Number Axes

Maximum Feedrates

Lamp Test Pushbutton

Servo Tuning

Coordinate System Definition

Spec. #04-22-3415

Fanuc Option # Vendor Input Comments

Following Error Limits

Axis Inhibit

Tandem Axis Control J733

Dual Position Feedback J704

Bell Shaped Acc/Dec After Interpolation for cutting Feed J829

Panel-I Open Face PC

Core 2 DUO 2.26 GHZ

64 GB Solid State Drive (SSD)

4 GB RAM

USB Type-A Flash Drives and Ports

10 Base-T Ethernet Card S707

RS-232

Hulapoint Pointing Device

QWERTY Horizontal Keyboard

15" Fanuc Panel i LCD with Softkey, Touch Panel and Protected Cover

Operating System Windows 10 Latest Edition & SPs B413

Uninterrupted Power Supply (UPS) B413

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