Att (3) RADCON Plan_App-A-K.pdf

PDF 12 MB Posted May 17, 2021

Attached to: KC-130J Depot-Level Engine Repair: Solicitation
Solicitation number: N0001921R0014
Issued by: Department of the Navy Naval Air Systems Command

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Written by GovTribe AI · Dec 29, 2023

This solicitation seeks proposals for KC-130J Depot Level Engine Repair services. The Naval Air Systems Command intends to award a single-supplier, firm-fixed price IDIQ contract for a five-year ordering period to provide repairs on the AE 2100D3 engine in support of the United States Marine Corps, Navy, and foreign military customers. Interested offerors may submit questions by May 21, 2021 and must submit proposals by June 16, 2021 for work to be performed in North America. The anticipated period of performance is May 1, 2022 through the end of the five-year ordering period. The incumbent contractor will continue providing services until the new contract is awarded in March 2022.

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24 November 2015 Appendix K – AE2100 Power Section Disassembly Inspection

Appendix K - Page 1 of 104

UNCLASSIFIED/FOR OFFICIAL USE ONLY

Engine S/N: Performed at: TMMC Power Section P/N: 23054063 S/N:

Date: _____________ KC-130J Event BUNO:

Instrument Type Instrument S/N Probe Type Probe S/N Cs -137

Efficiency (%)

Nominal Minimum Detectible

Activity (MDA)

Calibration Date

LAM12 1309LAM12008 N/A N/A N/A

*All items within this document were surveyed for radioactive contamination using the LAM 12 bulk counter or inspection probe in accessible locations. Some items were also swiped/swabbed depending on geometry or presence of loose debris (ex. dirt) to obtain a removable (loose) contamination value. The highest reading was placed in data column.

_____No loose contamination above 1,000 dpm/100cm2, fixed contamination above 5,000 dpm/100cm2 or 15,000 dpm total activity per component was found on any component.

X X X RadiationSafetyOfficer Surveyor Reviewer Signature/Printed Name/Date Signature/Printed Name/Date Signature/Printed Name/Date

Appendix K - Page 2 of 104

Inspection Requirements:

Disassembly and re-assembly instructions are provided in Rolls-Royce AE2100D3 Maintenance Manual, CSP34042, and/or Rolls- Royce AE2100D3 Engine Manual, CSP32004. Refer to Rolls-Royce AE 2100D3 Engine Illustrated Parts Catalog (IPC), CSP33004. Part numbers are representative numbers listed for reference only, refer to IPC for alternate part numbers.

List all of the equipment used for the inspection on Page 1.

Circumferential items/features shall be inspected at a minimum of three locations with up to a 360 degree inspection as available.

Reading from circumferential location with highest reading shall be recorded.

Inspection surface points that exceed 0.5 inch from inspection probe shall be wiped, and the wipe shall be analyzed for radioactivity.

This inspection has instances where multiple items share the same figure and description; scan all items and record the highest value.

For parts with a large surface area describe the dimensions and location of the area(s) that exhibits contamination in excess of 5,000 dpm/100cm2.

Parts will be measured with O-Ring Packings attached unless otherwise noted. Support clamps shall remain on the removed component and be inspected along with the removed component. Air tubing shall be surveyed externally and shall be inspected by wiping internally at least 2 inches from the end and analyzing the wipe for radioactivity.

“N/R” used throughout this document signifies “not required”. “N/A” used throughout this document signifies “not applicable”.

Appendix K - Page 3 of 104

Inspection Requirements: (continued)

For item surveys which have an Item # “All Assy”, items shall be hand frisked as an assembly and record the highest hand frisk survey reading in the initial Survey block.

If hand frisk survey readings are below limits, items shall also be surveyed in the LAM 12 bulk counter as an assembly and record the reading in the Initial LAM 12 Survey block.

If bulk counter and hand frisk are within the limits on page 1 of this Appendix, then further disassembly is not required and the “All Assy” reading shall be applied to all parts in the table.

If hand frisk survey or LAM 12 survey readings are above the limits, then follow approved DECON procedures identified in the plan and record individual item survey data and circle any parts on the diagram that are quarantined.

For item surveys which have an Item # “All Assy” and require LAM 12 survey, if all of the items identified will not fit in the LAM 12 simultaneously, annotate on the survey page accordingly, and use the LAM 12 results ID column to differentiate between “lots” of parts surveyed.

If contamination is found on items not specifically identified in the tables, then manually annotate survey location and values on the bottom of the survey sheet.

Apply any transmission factors to the LAM 12 results as deemed appropriate for the component being surveyed and ensure the transmission factor is recorded on the LAM 12 survey form. As a guide, use the following transmission factors:

Thickness of Metal Transmission Factor

0.5 inch 0.75

1.0 inch 0.50

2.0 inch 0.25

For items surveyed utilizing the LAM 12 bulk counter, insert the LAM 12 results ID number in the applicable results ID column of the survey sheet and attach applicable LAM 12 printouts to the inspection package. Annotate appendix page, figure number, item number, and applied transmission factors on each LAM 12 printout.

Appendix K - Page 4 of 104

SUPPLEMENTAL QUARANTINE PARTS LIST SHEET INSTRUCTIONS

One sheet is provided. Attach additional sheets, as necessary.

Enter engine S/N from Page 1, module (QEC, PGB, GMAD, torquemeter, or power section), and last survey date.

In the Appen. - Page # column, enter the appendix letter, followed by a “–“, then the appendix page number.

Enter the figure #, item #, and description from the applicable survey sheet, in the applicable columns.

Enter the P/N and S/N identified on the part, in the applicable columns. If the part is not serialized, enter “N/A” in the S/N column.

Enter final survey measurement, final loose measurement, final LAM 12 results ID, and final LAM 12 measurement from the applicable DECON sheet, in the applicable columns.

In the space provided in page footer, enter the page number of the applicable quarantine page.

Engine S/N Module Module S/N Date

FRISK Surveyor's Signature/Printed Name/Date FRISK Reviewer's Signature/Printed Name/Date

LAM 12 Surveyor's Signature/Printed Name/Date LAM 12 Reviewer's Signature/Printed Name/Date

Appendix K - Page __________ of 104

QUARANTINED PARTS LIST

Appen.

Page # Figure # Item # Description P/N S/N Final Survey

(dpm/100 cm2)

Final Loose/ Swipe (dpm/

100 cm2)

Final LAM 12 Results

Final LAM 12 Survey (dpm total activity)

Appendix K - Page 6 of 104

SUPPLEMENTAL DECON SHEET INSTRUCTIONS

Attach sheet(s) as required following the frisk/LAM 12 initial survey page and before applicable LAM 12 survey sheets.

Enter the survey date, meter, probe, engine S/N, LAM 12 survey date, LAM 12 S/N, background, and Beta efficiency.

In the DECON Method column, annotate method of decontamination used (such as wipe, wash tank, etc.); provide additional comments as required.

Enter the figure number and item number that corresponds to the applicable survey page.

At the bottom of the page annotate survey plan page followed by “–“ then number of Supplemental DECON sheets.

Add detailed findings in the “Additional Comments” section, to include, but not limited to, areas on each component with the highest survey readings.

Survey Date Meter P/N 2224 Meter S/N

Probe P/N 43-93 Probe S/N

Engine S/N

LAM 12 Survey Date LAM 12 S/N

1309LAM12008

Background (cpm) (field intentionally left blank)

Appendix K - Page __________ of 104

SUPPLEMENTAL DECON SHEET

FIGURE NUMBER:

Item # Initial Survey

(dpm/100 cm2)

Final Survey

Initial Loose/ Swipe

Final Loose/

Initial LAM 12 Results ID

DECON

Method

Quarantined?

(Y or N)

ADDITIONAL COMMENTS:

Appendix K - Page 8 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 1 OF 16)

72-25-00 FIG 05 AIR INLET HOUSING INSTALLATION – SPLITLINE & EXTERNALS

AIR INLET

HOUSING

ASSEMBLY

Appendix K - Page 9 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 2 OF 16)

72-25-00 FIG 05 AIR INLET HOUSING INSTALLATION – SPLITLINE & EXTERNAL

Item # Description P/N Initial Survey

Performed?

ALL

ASSY

AIR INLET HOUSING ASSEMBLY

(PAGES 1 THROUGH 16) (COMPLETE) N/A

N/A

72-25-00 FIG 05 AIR INLET HOUSING

INSTALLATION – SPLITLINE &

EXTERNAL

30 PAD, RUBBING - IGV (POSITIONS 1 &

24, 4 & 5, 8 & 9, 20 & 21) 23067682

50 PAD, RUBBING - IGV (POSITIONS 12

& 13, 16 & 17) 23076557

70 BRACKET ASSY, OIL CONDITIONING

UNIT FORWARD 23056384

100 BRACKET ASSY, MANIFOLD

SUPPORT (POSITIONS 2, 3 & 6) 23068402

210 PLUG, MACHINE THREAD, 0.4375-20 MS9953-04

________”All Assy” was found within established limits; therefore, the remaining pages within the Air Inlet Housing Assembly section have been removed.

Appendix K - Page 10 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 3 OF 16)

75-41-00 FIG 01 COMPRESSOR INLET TEMPERATURE

(CIT) SENSOR INSTALLATION

75-41-00 FIG 05 COMPRESSOR DISCHARGE

TEMPERATURE (CDT) SENSOR INSTALLATION

Appendix K - Page 11 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 4 OF 16)

75-41-00 FIG 01 COMPRESSOR INLET TEMPERATURE (CIT) SENSOR INSTALLATION

AND 75-41-00 FIG 05 COMPRESSOR DISCHARGE TEMPERATURE (CDT) SENSOR INSTALLATION

SURVEY READING FROM "ALL ASSY"

FROM PAGE 2 OF 16 (COMPLETE)

75-41-00 FIG 01 COMPRESSOR INLET

TEMPERATURE (CIT) SENSOR

INSTALLATION

10 GASKET, METAL (2 EACH) 23037622

20 SENSOR, T2, RTD TOTAL

TEMPERATURE (LEFT/FADEC A) 23054911

20 SENSOR, T2, RTD TOTAL

TEMPERATURE (RIGHT/FADEC B) 23054911

75-41-00 FIG 05 COMPRESSOR

DISCHARGE TEMPERATURE (CDT)

SENSOR INSTALLATION

10 GASKET, METAL - CDT SENSOR 23038911

20 SENSOR, RESISTIVE TEMPERATURE

(CDT) 23058631

Appendix K - Page 12 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 5 OF 16)

75-43-00 FIG 01 NACELLE AMBIENT PRESSURE (P0)

SENSOR INSTALLATION

75-43-00 FIG 05 COMPRESSOR INLET PRESSURE

(CIP) SENSOR INSTALLATION

Appendix J - Page 13 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 6 OF 16)

75-43-00 FIG 01 NACELLE AMBIENT PRESSURE (P0) SENSOR INSTALLATION

AND 75-43-00 FIG 05 COMPRESSOR INLET PRESSURE (CIP) SENSOR INSTALLATION

75-43-00 FIG 01 NACELLE AMBIENT

PRESSURE (P0) SENSOR

10 MANIFOLD ASSY, PRESSURE

TRANSDUCER 23061059

110 BRACKET ASSY, HARNESS SUPPORT 23062473

170 SENSOR, P2 PRESS TRANSDUCER -

ABSOLUTE (P0) 23075352

75-43-00 FIG 05 COMPRESSOR INLET

PRESSURE (CIP) SENSOR

20 TRANSDUCER, P2 PRESSURE -

ABSOLUTE 23034925

50 BRACKET ASSY, HARNESS SUPPORT 23060077

Appendix K - Page 14 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 7 OF 16)

72-25-00 FIG 01AIR INLET HOUSING INSTALLATION - INTERNAL COMPONENTS

Appendix K - Page 15 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 8 OF 16)

72-25-00 FIG 01AIR INLET HOUSING INSTALLATION - INTERNAL COMPONENTS (1 of 3)

Item # Description P/N

(dpm/

72-25-00 FIG 01AIR INLET HOUSING

INSTALLATION - INTERNAL

COMPONENTS

10 GEARSHAFT ASSY, BEVEL PINION -

RADIAL DRIVE 23076583

30 BEARING, BALL - RADIAL DRIVE

GEAR, 30 X 62 X 16 MM 23064226

40 NUT, SPANNER - SELF LOCKING,

0.875-20 LH 23034693

70 SEAL ASSY, CARBON - NO.2 23055432

80 PACKING, PREFORMED O-RING,

3.739 ID X 0.070 THK AS3209-044

90 PACKING, PREFORMED O-RING,

0.299 ID X 0.103 THK AS3209-044

100 PACKING, PREFORMED O-RING,

3.487 ID X 0.103 THK AS3209-153

110 SEAL ASSY, CARBON - NO.3 23055433

130 HOUSING, NO.2 & NO.3 SEAL 23034670

Appendix K - Page 16 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 9 OF 16)

THIS PAGE INTENTIONALLY LEFT BLANK

Appendix K - Page 17 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 10 OF 16)

72-25-00 FIG 01AIR INLET HOUSING INSTALLATION - INTERNAL COMPONENTS (2 of 3)

COMPONENTS – CONTINUED

160 TUBE ASSY, OIL TRANSFER - FRONT

SUMP 23079312

230 BEARING, BALL - NO.2, 95 X 120 X 13

MM (NO.2) 23066302

260 HOUSING ASSY, FRONT SUMP 23072008

300 BUSHING, SLEEVE - FLANGED INNER,

0.439 ID X 0.624 23050307

310 VANE ASSY, VARIABLE - INLET GUIDE 23050726

340 EXTENSION, FLOWPATH - INLET

HOUSING HUB 23076578

370 BUSHING, SLEEVE - FLANGED

OUTER, 0.384 ID X 0.624 23050306

380 ARM & BALL ASSY, VANE ACTUATION

- IGV 23080250

430 ACTUATION RING & BUTTON ASSY,

COMPRESSOR IGV 23091121

510 PACKING, PREFORMED O-RING,

4.739 ID X 0.070 THK AS3209-048

Appendix K - Page 18 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 11 OF 16)

Appendix K - Page 19 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 12 OF 16)

72-25-00 FIG 01AIR INLET HOUSING INSTALLATION - INTERNAL COMPONENTS (3 of 3)

COMPONENTS – CONTINUED

520 BEARING, ROLLER - CYLINDRICAL

(DAMPED), 95 X 125 X 24 MM (NO.3) 23077657

540 BAFFLE, NO.4 CARBON SEAL 23070975

545 SEAL, TEFLON LIP - NO.4 23070367

550 SEAL ASSY, TEFLON, 5.130 ID X 0.099

THK 23080495

560 SEAL ASSY, CARBON - NO.4 23058314

570 SEAL, LABYRINTH - COMPRESSOR

FORWARD STATIONARY 23073906

Appendix K - Page 20 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 13 OF 16)

AIR INLET HOUSING (DISASSEMBLED)

Appendix K - Page 21 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 14 OF 16)

AIR INLET HOUSING (DISASSEMBLED) (1 of 2)

N/A AIR INLET HOUSING

(DISASSEMBLED) 23062258

1 HOUSING ASSY, COMPRESSOR AIR

INLET (STRUTS) 23062258

2 HOUSING ASSY, COMPRESSOR AIR

INLET (INNER BORE - FRONT) 23062258

HOUSING ASSY, COMPRESSOR AIR

INLET (ANTI-ICING HOLES, STRUTS 1,

2, 3, 5, AND 6)

23062258

INLET (WATER WASH CONNECTION -

2 PLACES REF. 72-25-00/1-210 FOR

LOCATION)

INLET (VANE BUSHING HOLES AND

VANE ANTI-ICING PASSAGES)

6 HOUSING ASSY, COMPRESSOR AIR

INLET (INNER BORE - REAR) 23062258

Appendix K - Page 22 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 15 OF 16)

Appendix K - Page 23 of 104

AIR INLET HOUSING ASSEMBLY (PAGE 16 OF 16)

AIR INLET HOUSING (DISASSEMBLED) (2 of 2)

N/A AIR INLET HOUSING

(DISASSEMBLED) – CONTINUED 23062258

INLET (WATER WASH EXITS -

STRUTS 1, 3, AND 5)

INLET (INTERIOR GAS PATH

SURFACES)

9 HOUSING ASSY, COMPRESSOR AIR

INLET (ANTI-ICING AIR TUBE BORE) 23062258

10 HOUSING ASSY, COMPRESSOR AIR

INLET (EXTERNAL SURFACES) 23062258

Appendix K - Page 24 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 1 OF 10)

72-37-00 FIG 05 COMPRESSOR CASE ASSY - SPLITLINE & EXTERNALS

#4 (#5 ON

LOWER HALF)

#2 #1

Appendix K - Page 25 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 2 OF 10)

72-37-00 FIG 05 COMPRESSOR CASE ASSY - SPLITLINE & EXTERNALS

COMPRESSOR STATOR ASSEMBLY

(ITEMS 20 – 180 AND PAGES 1

THROUGH 10) (COMPLETE)

CASE ASSY, COMPRESSOR

(FORWARD FACE AND FIRST STAGE

VANES)

23066270 N/A N/A

#2* CASE ASSY, COMPRESSOR

(EXTERNAL CIRCUMFERENCE) 23066270 N/A N/A

#3 CASE ASSY, COMPRESSOR (AFT

FACE) 23066270 N/A N/A

COMPRESSOR BLEED AIR VALVE

MOUNTING BOSS AND 10TH STAGE

BLEED MANIFOLD (UPPER CASE

HALF)

N/A N/A N/A

COMPRESSOR BLEED AIR VALVE

MOUNTING BOSS AND 10TH STAGE

BLEED MANIFOLD (LOWER CASE

HALF)

N/A N/A N/A

* Scan at 4 circumferential locations along length of assembly.

________”All Assy” was found within established limits; therefore, the remaining pages within the Compressor Stator Assembly section have been removed.

Appendix K - Page 26 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 3 OF 10)

72−37−00 FIG 01 COMPRESSOR CASE ASSY - VANES 72−37−00 FIG 10 COMPRESSOR CASE ASSY -

VARIABLE VANE ACTUATING RINGS

(UPPER CASE HALF)

(LOWER CASE HALF)

Appendix K - Page 27 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 4 OF 10)

72−37−00 FIG 01 COMPRESSOR CASE ASSY - VANES AND 72−37−00 FIG 10 COMPRESSOR CASE ASSY - VARIABLE VANE ACTUATING RINGS

UPPER CASE HALF (PAGE 1 OF 2)

SURVEY READING FROM “ALL ASSY”

FROM PAGE 2 OF 10 (COMPLETE)

N/A COMPRESSOR STATOR ASSEMBLY –

UPPER CASE HALF (COMPLETE) N/A

N/A 72−37−00 FIG 01 COMPRESSOR

CASE ASSY - VANES N/A

410 CASE ASSY, COMPRESSOR (UPPER

CASE HALF) 23083190

10 WASHERS, NONMETALLIC - THRUST,

VARIABLE VANE, STAGES 1 - 5 23074235

30, 40, 50, 55, 60, 65, 70, 75

VANES, COMPRESSOR VARIABLE,

STAGES 1 - 5

23063761 23063762 23063763 23063764 23063765

80, 100, 120, 140, RING SEGMENT ASSEMBLIES,

INNER, STAGES 1 - 5

23070393 23069802 23069803 23069804 23069805

180 BUSHINGS, SLEEVE – FLANGED,

STAGES 1 - 5 23060893

Appendix K - Page 28 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 5 OF 10)

Appendix K - Page 29 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 6 OF 10)

72−37−00 FIG 01 COMPRESSOR CASE ASSY - VANES AND 72−37−00 FIG 10 COMPRESSOR CASE ASSY - VARIABLE VANE ACTUATING RINGS

UPPER CASE HALF (PAGE 2 OF 2)

100cm2)

COMPRESSOR STATOR ASSEMBLY –

UPPER CASE HALF (COMPLETE) –

CONTINUED

290, 300, 310, 320, 330, 340, 350, VANE ASSEMBLIES, COMPRESSOR,

STAGES 6 – 13

23069806 23069807 23069808 23069809 23069810 23069811 23069812 23069813

72−37−00 FIG 10 COMPRESSOR

CASE ASSY - VARIABLE VANE

ACTUATING RINGS

10, 70, ACTUATION RINGS & BUTTON

ASSEMBLIES, STAGES 1 - 5

23055871 23055872 23055873 23055874 23055875

160, 170, 180, CLEVISES, ACTUATOR RING,

23063741 23066242 23066243 23066244

Appendix K - Page 30 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 7 OF 10)

Appendix K - Page 31 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 8 OF 10)

72−37−00 FIG 01 COMPRESSOR CASE ASSY - VANES AND 72−37−00 FIG 10 COMPRESSOR CASE ASSY - VARIABLE VANE ACTUATING RINGS

LOWER CASE HALF (PAGE 1 OF 2)

N/A COMPRESSOR STATOR ASSEMBLY –

LOWER CASE HALF (COMPLETE) N/A

N/A 72−37−00 FIG 01 COMPRESSOR

CASE ASSY - VANES N/A

410 CASE ASSY, COMPRESSOR (LOWER

CASE HALF) 23083190

10 WASHERS, NONMETALLIC - THRUST,

VARIABLE VANE, STAGES 1 - 5 23074235

30, 50, 55, 60, 65, 70, 75

VANES, COMPRESSOR VARIABLE,

23063761 23063762 23063763 23063764 23063765

80, 120, 140, RING SEGMENT ASSEMBLIES,

INNER, STAGES 1 - 5

23070393 23069802 23069803 23069804 23069805

180 BUSHINGS, SLEEVE – FLANGED,

STAGES 1 - 5 23060893

Appendix K - Page 32 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 9 OF 10)

Appendix K - Page 33 of 104

COMPRESSOR STATOR ASSEMBLY (PAGE 10 OF 10)

72−37−00 FIG 01 COMPRESSOR CASE ASSY - VANES AND 72−37−00 FIG 10 COMPRESSOR CASE ASSY - VARIABLE VANE ACTUATING RINGS

LOWER CASE HALF (PAGE 2 OF 2)

COMPRESSOR STATOR ASSEMBLY –

LOWER CASE HALF (COMPLETE) –

290, 300, 310, 320, 330, 340, 350, VANE ASSEMBLIES, COMPRESSOR,

STAGES 6 – 13

23069806 23069807 23069808 23069809 23069810 23069811 23069812 23069813

72−37−00 FIG 10 COMPRESSOR

CASE ASSY - VARIABLE VANE

ACTUATING RINGS

10, 70, ACTUATION RINGS & BUTTON

ASSEMBLIES, STAGES 1 - 5

23055871 23055872 23055873 23055874 23055875

160, 170, 180, CLEVISES, ACTUATOR RING,

23063741 23066242 23066243 23066244

Appendix K - Page 34 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 1 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – BLADED WHEEL ASSEMBLIES

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

1.10

1.11

1.12

1.13

1.14

Appendix K - Page 35 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 2 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – BLADED WHEEL ASSEMBLIES (1 OF 4)

1.1 BLADED COMPRESSOR WHEEL

ASSEMBLY– 1ST STAGE 23067941

1.1.B BLADE, COMPRESSOR – 1ST STAGE 23069271

1.1.W WHEEL ASSY, COMPRESSOR – 1ST

STAGE 23065041

1.1.R1 RING, FRONT RETAINER – 1ST

STAGE BLADE (ITEM 575) 23063850

1.1R2 RING, REAR RETAINER – 1ST STAGE

BLADE (ITEM 585) 23074307

1.2 BLADED COMPRESSOR WHEEL

ASSEMBLY – 2ND STAGE 23067892

1.2.B BLADE, COMPRESSOR – 2ND STAGE 23060252

1.2.W WHEEL ASSY, COMPRESSOR – 2ND

STAGE 23067892

1.3 BLADED COMPRESSOR WHEEL

ASSEMBLY – 3RD STAGE 23067893

1.3.B BLADE, COMPRESSOR – 3RD STAGE 23050753

1.3.W WHEEL ASSY, COMPRESSOR – 3RD

STAGE 23067893

1.4 BLADED COMPRESSOR WHEEL

ASSEMBLY – 4TH STAGE 23067894

1.4.B BLADE, COMPRESSOR – 4TH STAGE 23071259

1.4.W WHEEL ASSY, COMPRESSOR – 4TH

STAGE 23067894

Note: compressor wheels, blades, and retainers may be surveyed in the LAM 12 as bladed wheel assemblies.

Appendix K - Page 36 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 3 OF 10)

Appendix K - Page 37 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 4 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – BLADED WHEEL ASSEMBLIES (2 OF 4)

1.5 BLADED COMPRESSOR WHEEL

ASSEMBLY – 5TH STAGE 23067895

1.5B BLADE, COMPRESSOR – 5TH STAGE 23071260

1.5W WHEEL ASSY, COMPRESSOR – 5TH

STAGE 23067895

1.6 BLADED COMPRESSOR WHEEL

ASSEMBLY – 6TH STAGE 23067896

1.6B BLADE, COMPRESSOR – 6TH STAGE 23074718

1.6W WHEEL ASSY, COMPRESSOR – 6TH

STAGE 23067896

1.7 BLADED COMPRESSOR WHEEL

ASSEMBLY – 7TH STAGE 23067897

1.7B BLADE, COMPRESSOR – 7TH STAGE 23074720

1.7W WHEEL ASSY, COMPRESSOR – 7TH

STAGE 23067897

1.8 BLADED COMPRESSOR WHEEL

ASSEMBLY – 8TH STAGE 23067898

1.8B BLADE, COMPRESSOR – 8TH STAGE 23074721

1.8W WHEEL ASSY, COMPRESSOR – 8TH

STAGE 23071696

Note: compressor wheels and blades may be surveyed in the LAM 12 as bladed wheel assemblies.

Appendix K - Page 38 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 5 OF 10)

Appendix K - Page 39 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 6 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – BLADED WHEEL ASSEMBLIES (3 OF 4)

1.9 BLADED COMPRESSOR WHEEL

ASSEMBLY – 9TH STAGE 23067899

1.9B BLADE, COMPRESSOR – 9TH STAGE 23074722

1.9W WHEEL ASSY, COMPRESSOR – 9TH

STAGE 23071697

1.10 BLADED COMPRESSOR WHEEL

ASSEMBLY – 10TH STAGE 23067900

1.10B BLADE, COMPRESSOR – 10TH

STAGE 23074723

1.10W WHEEL ASSY, COMPRESSOR – 10TH

STAGE 23067900

1.11 BLADED COMPRESSOR WHEEL

ASSEMBLY – 11TH STAGE 23067901

1.11B BLADE, COMPRESSOR – 11TH

STAGE 23074724

1.11W WHEEL ASSY, COMPRESSOR – 11TH

STAGE 23067901

1.12 BLADED COMPRESSOR WHEEL

ASSEMBLY – 12TH STAGE 23067902

1.12B BLADE, COMPRESSOR – 12TH

STAGE 23074725

1.12W WHEEL ASSY, COMPRESSOR – 12TH

STAGE 23067902

Appendix K - Page 40 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 7 OF 10)

Appendix K - Page 41 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 8 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – BLADED WHEEL ASSEMBLIES (4 OF 4)

1.13 BLADED COMPRESSOR WHEEL

ASSEMBLY – 13TH STAGE 23066293

1.13B BLADE, COMPRESSOR – 13TH

STAGE 23065633

1.13W WHEEL ASSY, COMPRESSOR – 13TH

STAGE 23067903

1.14 BLADED COMPRESSOR WHEEL

ASSEMBLY – 14TH STAGE 23067904

1.14B BLADE, COMPRESSOR – 14TH

STAGE 23061654

1.14W WHEEL ASSY, COMPRESSOR – 14TH

STAGE 23067904

Appendix K - Page 42 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 9 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – MISCELLANEOUS

Appendix K - Page 43 of 104

COMPRESSOR ROTOR ASSEMBLY (PAGE 10 OF 10)

72-35-00 FIG 01A COMPRESSOR ROTATING – MISCELLANEOUS

N/A 72-35-00 FIG 01A COMPRESSOR

ROTATING – MISCELLANEOUS N/A

1* BOLT, TIE – COMPRESSOR 23051810

2* SHAFT, EXTENSION – COMPRESSOR

FORWARD 23055393

3* SHAFT, COMPRESSOR TO TURBINE 23068447

4* SHIELD, HEAT – COMPRESSOR TO

TURBINE SHAFT 23064376

5 CONE ASSY, SHAFT - COMPRESSOR 23050728

Survey all items within the shaded region.

*Inner diameters may require swipe if instrument will not fit in bore.

Appendix K - Page 44 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 1 OF 16)

72−39−00 FIG 01 COMPRESSOR DIFFUSER INSTALLATION - INTERNAL COMPONENTS

Appendix K - Page 45 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 2 OF 16)

72−39−00 FIG 01 COMPRESSOR DIFFUSER INSTALLATION - INTERNAL COMPONENTS (1 OF 2)

COMPRESSOR DIFFUSER ASSEMBLY

(PAGES 1 THROUGH 16)

(COMPLETE)

N/A COMPRESSOR DIFFUSER

(COMPLETE AS SHOWN IN FIGURE) 23054068

10 SEAL ASSY, TEFLON, 6.176 ID X 0.138

THK 23076741

20 SEAL ASSY, CARBON - NO.5 23073831

40 HOUSING ASSY, CENTER SUMP 23062360

125 SLEEVE, CENTER SUMP BEARING 23072581

130 SEAL, STATIONARY – CENTER SUMP

FORWARD 23059915

150 SEAL, STATIONARY - COMPRESSOR

REAR, 5.80 ID 23059909

160 RING, RETAINING-SPIRAL, INTERNAL,

7.787 OD X 0.086 THK 23039027

170 HOUSING, SEAL – COMPRESSOR

REAR 23053132

200 SEAL, AIR - COMPRESSOR REAR,

5.78 OD KNIFE SEALS 23059908

205 SEAL, AIR - COMPRESSOR REAR,

5.78 OD KNIFE SEALS 23073881

210 SEAL, LABYRINTH - CENTER SUMP

FORWARD 23052712

________”All Assy” was found within established limits; therefore, the remaining pages within the Compressor Diffuser Assembly

Appendix K - Page 46 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 3 OF 16)

Appendix K - Page 47 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 4 OF 16)

72−39−00 FIG 01 COMPRESSOR DIFFUSER INSTALLATION - INTERNAL COMPONENTS (2 OF 2)

100 cm 2)

COMPRESSOR DIFFUSER

(COMPLETE AS SHOWN IN FIGURE) -

CONTNUED

23054068

220 RUNNER, NO. 5 CARBON SEAL 23088233

230 SPACER, NO.4 BEARING 23050530

240 VANE ASSY, COMPRESSOR – 14TH

STAGE 23063784

270 IMPELLER, FORWARD - CENTER

SUMP 23089048

275 SPACER, NO. 4 BEARING - THRUST 23067052

280 BEARING, BALL-SPLIT INNER RACE

(NO.4), 120X180X33.7MM 23080325

310 RETAINER ASSY, BEARING - HP

THRUST 23088998

340 SPACER, AFT - CENTER SUMP 23054899

350 WASHER, CUP LOCK, 4.657 ID 23035323

360 NUT, PLAIN, ROUND, 4.625-16 23074208

370 SEAL ASSY, TEFLON, 8.450 ID X 0.138

THK 23076742

390 SEAL ASSY, CARBON - NO.6 23074239

400 SEAL, STATIONARY – CENTER SUMP

REAR 23075347

Appendix K - Page 48 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 5 OF 16)

72−39−00 FIG 05 COMPRESSOR DIFFUSER INSTALLATION - SPLITLINE AND EXTERNALS

Appendix K - Page 49 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 6 OF 16)

72−39−00 FIG 05 COMPRESSOR DIFFUSER INSTALLATION - SPLITLINE AND EXTERNALS

72−39−00 FIG 05 COMPRESSOR

DIFFUSER INSTALLATION -

SPLITLINE AND EXTERNALS

40 BRACKET, ASSY, IGNITER LEAD

SUPPORT 23059699

90 BRACKET, HARNESS SUPPORT -

THERMOCOUPLE A 23060026

120 BRACKET, CDP SENSOR SUPPORT 23059698

142 BRACKET ASSY, COMPRESSOR

BLEED CONTROL VALVE 23071779

150 BRACKET ASSY, HARNESS SUPPORT

- NP & THERMOCOUPLE B 23060020

260 COVER, CUSTOMER BLEED PORT,

COMPRESSOR 23038910

290 PLATE, COVER - DIFFUSER 23080138

320 PLUG, MACHINE THREAD, 0.500-20 MS9901-05

Appendix K - Page 50 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 7 OF 16)

72−39−00 FIG 10A COMPRESSOR DIFFUSER INSTALLATION - ENGINE REAR MOUNT

Appendix K - Page 51 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 8 OF 16)

72−39−00 FIG 10A COMPRESSOR DIFFUSER INSTALLATION - ENGINE REAR MOUNT

PAGE 2 OF 16 (COMPLETE)

72−39−00 FIG 10A COMPRESSOR

DIFFUSER INSTALLATION - ENGINE

REAR MOUNT

30 BRACKET ASSY, MOUNT - REAR

ENGINE 23065340

40 BOLT ASSY, EXPANDABLE

DIAMETER, 0.375 OD 23062481

Appendix K - Page 52 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 9 OF 16)

73-13-00 FIG 20 FUEL SUPPLY MANIFOLD

73-13-00 FIG 25 FUEL DRAIN MANIFOLD

Appendix K - Page 53 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 10 OF 16)

73-13-00 FIG 20 FUEL SUPPLY MANIFOLD INSTALLATION

AND 73-13-00 FIG 25 FUEL DRAIN MANIFOLD INSTALLATION

N/A 73-13-00 FIG 20 FUEL SUPPLY

MANIFOLD INSTALLATION N/A

20 COLLAR ASSY, 1.000-16 DYNAMIC

BEAM SEAL NUT (SCAN ALL PIECES) 23056094

MANIFOLD ASSY, FUEL, 1.125-16

COLLAR & 0.5625-20 INLET FITTINGS,

0.4375-24 NOZZLE FITTINGS,

DYNAMIC BEAM SEAL (SCAN ALL

PIECES)

23056093

N/A 73-13-00 FIG 25 FUEL DRAIN

MANIFOLD INSTALLATION N/A

10 MANIFOLD ASSY, DRAIN - LEFT HAND 23056096

20 MANIFOLD ASSY, DRAIN - RIGHT

HAND, 23056097

30 TEE, DRAIN - MANIFOLDS TO

CUSTOMER INTERFACE 23056099

Appendix K - Page 54 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 11 OF 16)

73-11-00 FIG. 01 FUEL NOZZLES 74−21−00 FIG 01 IGNITERS INSTALLATION

Appendix K - Page 55 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 12 OF 16)

73-11-00 FIG. 01 FUEL NOZZLES

AND 74−21−00 FIG 01 IGNITERS INSTALLATION

N/A 73-11-00 FIG. 01 FUEL NOZZLES N/A

10 GASKET, FUEL NOZZLE 23073810

NOZZLE ASSY, FUEL (SCAN ALL 16

NOZZLES AND RECORD HIGHEST

READING)

23080616

50 BRACKET ASSY, BRANCH MANIFOLD

SUPPORT 23059896

N/A 74−21−00 FIG 01 IGNITERS

INSTALLATION N/A

10 GASKET, SPARK IGNITER MOUNTING 6816047

20 SHIM, SPARK IGNITER 23059843

30 IGNITER ASSY, RECESSED

ELECTRODE 23062672

Appendix K - Page 56 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 13 OF 16)

72-45-00 FIG 01 COMBUSTION LINER

Appendix K - Page 57 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 14 OF 16)

72-45-00 FIG 01 COMBUSTION LINER

N/A 72-45-00 FIG 01 COMBUSTION LINER 23061874

1* LINER ASSY, COMBUSTION (OUTER

SURFACE) 23061874

2* LINER ASSY, COMBUSTION (INNER

SURFACE) 23061874

3* LINER ASSY, COMBUSTION (FUEL

FERRULE) 23061874

*Do not disassemble liner. Scan at 4 circumferential locations

Appendix K - Page 58 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 15 OF 16)

72−39−00 FIG 10ACOMPRESSOR DIFFUSER INSTALLATION - ENGINE REAR MOUNT

Appendix K - Page 59 of 104

COMPRESSOR DIFFUSER ASSEMBLY (PAGE 16 OF 16)

72−39−00 FIG 10ACOMPRESSOR DIFFUSER INSTALLATION - ENGINE REAR MOUNT

72-39-00 FIG 10A COMPRESSOR

DIFFUSER INSTALLATION – ENGINE

REAR MOUNT

23058284

1 DIFFUSER ASSY, COMPRESSOR

(SCAN IGNITER PADS (2)) 23058284

2 DIFFUSER ASSY, COMPRESSOR

(SCAN FUEL NOZZLE PADS (16)) 23058284

DIFFUSER ASSY, COMPRESSOR

(SCAN 14TH STAGE BLEED AIR

PORTS)

4 DIFFUSER ASSY, COMPRESSOR

(SCAN FLOW PATH, INLET) 23058284

DIFFUSER ASSY, COMPRESSOR

(SCAN INTERIOR AFTER

COMBUSTION LINER IS REMOVED)

6 DIFFUSER ASSY, COMPRESSOR

(GENERAL SCAN OF EXTERIOR) 23058284

30 BRACKET ASSY, MOUNT - REAR

ENGINE 23065340

40 BOLT ASSY, EXPANDABLE

DIAMETER, 0.375 OD 23062481

Appendix K - Page 60 of 104

GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (PAGE 1 OF 4)

72−51−00 FIG 01A GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY

20.1

Appendix K - Page 61 of 104

GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (PAGE 2 OF 4)

72−51−00 FIG 01A GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (1 OF 2)

GAS GENERATOR 1ST STAGE VANE

& SUPPORT ASSY (PAGES 1

THROUGH 4) (COMPLETE)

10 SUPPORT & SEAL ASSY, TURBINE

VANE - 1ST STAGE G/G 23063876

20 SUPPORT ASSY, TURBINE VANE -

1ST STAGE G/G (FORWARD FACE) 23089350

20 SUPPORT ASSY, TURBINE VANE -

1ST STAGE G/G (AFT FACE) 23089350

SUPPORT ASSY, TURBINE VANE -

1ST STAGE G/G (VANE PANEL

HONEYCOMB SEAL)

23089350

40 INSERT ASSY, HONEYCOMB - VANE

SUPPORT 23067067

INSERT ASSY, TURBINE - 1ST STAGE

VANE, DISCOURAGER SEAL

(HONEYCOMB)

23059824

100 E-SEAL, 1ST VANE SUPPORT, FWD 23059824

110 INSERT SEAL, 1ST VANE SUPPORT,

FWD 23061076

120 RETAINER, SEAL - 1ST VANE

SUPPORT, FWD 23059823

________”All Assy” was found within established limits; therefore, the remaining pages within the Gas Generator Turbine 1st Stage Vane & Support Assy section have been removed.

Appendix K - Page 62 of 104

GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (PAGE 3 OF 4)

Appendix K - Page 63 of 104

GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (PAGE 4 OF 4)

72−51−00 FIG 01A GAS GENERATOR TURBINE 1ST STAGE VANE & SUPPORT ASSY (2 OF 2)

GAS GENERATOR 1ST STAGE VANE

& SUPPORT ASSY FROM PAGE 2 OF 4

150 VANE ASSY, TURBINE - 1ST STAGE

GAS GEN 23076897

160 STRIP, SEAL - 1ST STAGE VANE

BAND - OUTER 23061727

170 STRIP, SEAL - 1ST STAGE VANE

BAND - INNER 23061727

180 STRIP, SEAL - 1ST STAGE VANE

BAND - RADIAL 23050598

190 SEAL RING, COMBUSTION LINER -

INNER 23059887

Appendix K - Page 64 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 1 OF 12)

72−52−00 FIG 01 GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY

Appendix K - Page 65 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 2 OF 12)

72−52−00 FIG 01 GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY

GAS GENERATOR TURBINE

ROTOR/CASE & 2ND STAGE VANE

ASSY (PAGES 1 THROUGH 12)

72-52-00 FIG 01 GAS GENERATOR

TURBINE ROTOR/CASE & 2ND STAGE

VANE ASSY

* 10 WHEEL ASSY, BLADED – STAGE 2

(COMPLETE) 23068072

** 20 GAS GENERATOR CASE & VANE

ASSY 23066153

30 SPACER, TURBINE - 1ST TO 2ND

STAGE (INCLUDING KNIFE SEALS) 23089135

*** 40 WHEEL ASSY, BLADED - STAGE 1

(COMPLETE) 23070702

50 WASHER, CUP LOCK - SPANNER,

4.560 ID 23052219

60 NUT, SPANNER - END SLOTS,

CUPWASHER LOCKED 23035420

* Refer to 72-52-00 FIG 05 for disassembled survey of item 10.

** Refer to 72-51-00 FIG 05 for disassembled survey of item 20.

*** Refer to 72-52-00 FIG 10 for disassembled survey of item 40.

Further disassembly and survey of these items is not required if assemblies are found within limits.

________”All Assy” was found within established limits; therefore, the remaining pages within the Gas Generator Turbine Rotor/Case & 2nd Stage Vane Assy section have been removed.

Appendix K - Page 66 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 3 OF 12)

72−51−00 FIG 05 GAS GENERATOR TURBINE CASE & 2ND STAGE VANE ASSY

170.1 10.1

Appendix K - Page 67 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 4 OF 12)

72−51−00 FIG 05 GAS GENERATOR TURBINE CASE & 2ND STAGE VANE ASSY (1 of 2)

ROTOR/CASE & 2ND STAGE VANE

ASSY FROM PAGE 2 OF 12

** N/A

72−51−00 FIG 05 GAS GENERATOR

TURBINE CASE & 2ND STAGE VANE

ASSY (SAME AS 72-52-00 FIG 1 ITEM

20: GAS GENERATOR CASE & VANE

ASSY)

23066153

CASING, INNER – GASIFIER TURBINE

(SCAN INNER AND OUTER

CIRCUMFERENTIAL LOCATIONS)

23060292

10.1 CASING, INNER – GASIFIER TURBINE

(SCAN INNER MANIFOLD) 23060292

15 RING SEAL, STAGE 1 - G/G TURBINE

DELETED BY SB AE2100D3-72-086 23039953

20 BLADE TRACK, 1ST STAGE - G/G

TURBINE 23086502

50 SEAL, STRIP - 1ST BLADE TRACK,

G/G TURBINE 23070793

VANE ASSY, 2ND STAGE, GAS GEN

TURBINE (SCAN ALL SEGMENTS AND

RECORD HIGHEST READING)

23057618

** If 72−52−00 FIG 01, item 20 was found within limits, further disassembly and survey is not required, and 72-51-00 FIG 05 shall be annotated as “N/R”.

Appendix K - Page 68 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 5 OF 12)

Appendix K - Page 69 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 6 OF 12)

72−51−00 FIG 05 GAS GENERATOR TURBINE CASE & 2ND STAGE VANE ASSY (2 of 2)

ROTOR/CASE & 2ND STAGE VANE

** N/A

72−51−00 FIG 05 GAS GENERATOR

TURBINE CASE & 2ND STAGE VANE

ASSY (SAME AS 72-52-00 FIG 1 ITEM

20: GAS GENERATOR CASE & VANE

ASSY) – CONTINUED

23066153

80 STRIP, SEAL - TURBINE 2ND VANE -

OUTER 23050797

90 STRIP, SEAL - TURBINE 2ND VANE -

INNER 23063258

100 SEAL ASSY, TURBINE - STAGE 1 TO 2 23063260

BLADE TRACK, 2ND STAGE, GAS

GEN TURBINE (SCAN ALL BLADE

TRACKS AND RECORD HIGHEST

READING)

23035656

170 BLADE TRACK, 2ND STAGE, GAS

GEN TURBINE (SCAN INNER

MANIFOLD)

23035656

** If 72−52−00 FIG 01, item 20 was found within limits, further disassembly and survey is not required, and 72-51-00 FIG 05 shall be

Appendix K - Page 70 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 7 OF 12)

72−52−00 FIG 05 GAS GENERATOR TURBINE ROTOR 1ST STAGE WHEEL/BLADE ASSY

10.1

10.2

Appendix K - Page 71 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 8 OF 12)

72−52−00 FIG 05 GAS GENERATOR TURBINE ROTOR 1ST STAGE WHEEL/BLADE ASSY (1 of 2)

ROTOR/CASE & 2ND STAGE VANE

72−52−00 FIG 05 GAS GENERATOR

TURBINE ROTOR 1ST STAGE

WHEEL/BLADE ASSY (COMPLETE)

(SAME AS 72-52-00 FIG 01 ITEM 40:

WHEEL ASSY, BLADED - STAGE 1 )

23070702

10 WHEEL, TURBINE - STAGE 1

(FORWARD AND AFT FACES) 23062373

10.1 WHEEL, TURBINE - STAGE 1 (BLADE

SLOTS) 23062373

10.2 WHEEL, TURBINE - STAGE 1 (INNER

BORE) 23062373

20 BLADE ASSY, TURBINE - STAGE 1 23071717

25 SEAL, TURBINE - 1ST STAGE

PLATFORM 23064998

30 COVERPLATE, TURBINE - STAGE 1

FORWARD, 2 SPAN 23055239

*** If 72−52−00 FIG 01, item 40 was found within limits, further disassembly and survey is not required, and 72-52-00 FIG 05 shall be

Appendix K - Page 72 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 9 OF 12)

Appendix K - Page 73 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 10 OF 12)

72−52−00 FIG 05 GAS GENERATOR TURBINE ROTOR 1ST STAGE WHEEL/BLADE ASSY (2 of 2)

ROTOR/CASE & 2ND STAGE VANE

72−52−00 FIG 05 GAS GENERATOR

TURBINE ROTOR 1ST STAGE

WHEEL/BLADE ASSY (COMPLETE)

(SAME AS 72-52-00 FIG 01 ITEM 40:

WHEEL ASSY, BLADED - STAGE 1 ) –

23070702

50 COVERPLATE, TURBINE - STAGE 1

FORWARD, 4 SPAN 23055240

70 RING SEAL, TURBINE WHEEL -

STAGE 1 23060273

100 COVERPLATE, TURBINE - STAGE 1

AFT, 2 SPAN 23057386

120 COVERPLATE, TURBINE - STAGE 1

AFT, 4 SPAN 23057395

130 GASKET, WIRE - TURBINE STAGE 1 23057940

140 RING, AIR DISTRIBUTION 23060842

*** If 72−52−00 FIG 01, item 40 was found within limits, further disassembly and survey is not required, and 72-52-00 FIG 05 shall be

Appendix K - Page 74 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 11 OF 12)

72−52−00 FIG 10 GAS GENERATOR TURBINE ROTOR 2ND STAGE WHEEL/BLADE ASSY

10.1

10.2

Appendix K - Page 75 of 104

GAS GENERATOR TURBINE ROTOR/CASE & 2ND STAGE VANE ASSY (PAGE 12 OF 12)

72−52−00 FIG 10 GAS GENERATOR TURBINE ROTOR 2ND STAGE WHEEL/BLADE ASSY

ROTOR/CASE & 2ND STAGE VANE

* N/A

72−52−00 FIG 10 GAS GENERATOR

TURBINE ROTOR 2ND STAGE

WHEEL/BLADE ASSY (COMPLETE)

(SAME AS 72-52-00 FIG 01 ITEM 10:

WHEEL ASSY, BLADED – STAGE 2)

23060292

10.1 WHEEL, TURBINE - STAGE 2 (BLADE

SLOTS) 23068072

10.2 WHEEL, TURBINE - STAGE 2 (INNER

BORE) 23068072

20 BLADE, TURBINE - STAGE 2 23072136

30 SEAL, TURBINE - STAGE 2

PLATFORM 23058084

40 COVERPLATE, TURBINE - STAGE 2, 4

SPAN 23050937

50 COVERPLATE, TURBINE - STAGE 2, 2

SPAN 23050940

60 SMASHPLATE, TURBINE - STAGE 2, 2

SPAN 23050938

* If 72−52−00 FIG 01, item 10 was found within limits, further disassembly and survey is not required, and 72-52-00 FIG 10 shall be

Appendix K - Page 76 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 1 OF 14)

72−57−00 FIG 01 POWER TURBINE CASE ASSY

72-57-00 FIG 05

72-58-00 FIG 01

Appendix K - Page 77 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 2 OF 14)

72−57−00 FIG 01 POWER TURBINE CASE ASSY

N/A 72−57−00 FIG 01 POWER TURBINE

CASE ASSY (COMPLETE) N/A

10 CASE ASSY, POWER TURBINE 23059817

E-SEAL, METALLIC, TURB VANE - 3RD

STAGE, 20.086 ID X 20.501 OD X 0.215

THK

23057359

50 BLADE TRACK, 3RD STAGE -

TURBINE 23034893

90 PLUG, BORESCOPE - TURBINE

(POSITIONS 2, 10, 16), 23039873

100 BRACKET ASSY, THERMOCOUPLE

HARNESS (POSITIONS 2A, 10A, 16A) 23059715

E-SEAL, METALLIC, TURB VANE - 4TH

STAGE, 21.435 ID X 21.750 OD X 0.215

THK

23035694

160 BLADE TRACK, 4TH STAGE -

TURBINE 23034894

Refer to 72-57-00 Fig 05 for item 60, and 72-58-00 Fig 01 for item 170.

Appendix K - Page 78 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 3 OF 14)

77−21−00 FIG 01 MGT THERMOCOUPLES INSTALLATION

Appendix K - Page 79 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 4 OF 14)

77−21−00 FIG 01 MGT THERMOCOUPLES INSTALLATION

77−21−00 FIG 01 MGT

THERMOCOUPLES INSTALLATION

40 THERMOCOUPLE ASSY, TURBINE

INTERSTAGE (SCAN ALL) 23039952

50 BRACKET ASSY, THERMOCOUPLE

HARNESS 23059715

Appendix K - Page 80 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 5 OF 14)

72-58-00 FIG 01 POWER TURBINE ROTOR/4TH STAGE VANE ASSY

60.1

4TH STAGE

WHEEL/BLADE ASSY

72-58-00 FIG 10

3RD STAGE

WHEEL/BLADE ASSY

72-58-00 FIG 05

4TH STAGE VANE

AND SEAL ASSY

72-57-00 FIG 10

Appendix K - Page 81 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 6 OF 14)

72-58-00 FIG 01 POWER TURBINE ROTOR ASSY

N/A 72-58-00 FIG 01 POWER TURBINE

ROTOR ASSY N/A N/A N/A

20 SHAFT, POWER TURBINE – AFT

(EXTERIOR) 23057927

20.1 SHAFT, POWER TURBINE – AFT

(BORE) 23057927

30 SPACER, TURBINE – 3RD TO 4TH

STAGE 23050918

60 SHAFT, POWER TURBINE FWD

(EXTERIOR) 23075353 N/R N/R

60.1 SHAFT, POWER TURBINE FWD

(BORE) 23075353 N/R N/R

Appendix K - Page 82 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 7 OF 14)

72−57−00 FIG 05 POWER TURBINE 3RD STAGE VANE ASSY

Appendix K - Page 83 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 8 OF 14)

72−57−00 FIG 05 POWER TURBINE 3RD STAGE VANE AND SEAL ASSY

72−57−00 FIG 05 POWER TURBINE

3RD STAGE VANE AND SEAL ASSY

23087156

10 RING, VANE, TURBINE - STAGE 3 23064125

20 SEAL ASSY, POWER TURBINE -

STAGE 2-3 23084776

30 INSERT, BRUSH - STAGE 2-3, AFT 23080724

40 INSERT, BRUSH - STAGE 2 TO 3,

FORWARD 23080723

Removal of rivets is not required.

Appendix K - Page 84 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 9 OF 14)

72−57−00 FIG 10 POWER TURBINE 4TH STAGE VANE AND SEAL ASSY

Appendix K - Page 85 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 10 OF 14)

72−57−00 FIG 10 POWER TURBINE 4TH STAGE VANE AND SEAL ASSY

72−57−00 FIG 10 POWER TURBINE

4TH STAGE VANE AND SEAL ASSY

23089798

10 VANE RING, TURBINE - STAGE 4 23066224

20 SEAL ASSY, TURBINE - STAGE 3 TO 4 23079016

40 BAFFLE, CIRCULATION - STAGE 3 TO

4 FORWARD CAVITY 23056180

Removal of rivets is not required.

Appendix K - Page 86 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 11 OF 14)

72-58-00 FIG 05 POWER TURBINE ROTOR 3RD STAGE WHEEL/BLADE ASSY

Appendix K - Page 87 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 12 OF 14)

72-58-00 FIG 05 POWER TURBINE ROTOR 3RD STAGE WHEEL/BLADE ASSY

72-58-00 FIG 05 POWER TURBINE

ROTOR 3RD STAGE WHEEL/BLADE

ASSY (COMPLETE)

23089795

10 WHEEL, TURBINE - STAGE 3 23069117

20 BLADE, TURBINE - STAGE 3 23063490

30 COVERPLATE, TURBINE - STAGE 3, 5-

SPAN (W/O BRAZED TAB 23053129

35 COVERPLATEASSY, TURBINE -

STAGE 3, 5-SPAN (BRAZED TAB) 23063840

40 COVERPLATE, TURBINE - STAGE 3, 2-

SPAN (W/O BRAZED TAB) 23053145

45 COVERPLATEASSY, TURBINE -

STAGE 3, 2-SPAN (BRAZED TAB) 23063839

50 RIVET PLATE ASSY, TURBINE -

STAGE 3, 2-SPAN (W/O BRAZED TAB) 23057356

Appendix K - Page 88 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 13 OF 14)

72-58-00 FIG10 POWER TURBINE ROTOR 4TH STAGE WHEEL/BLADE ASSY

Appendix K - Page 89 of 104

POWER TURBINE CASE, THERMOCOUPLES, 3RD AND 4TH STAGE VANE, & ROTOR ASSY (PAGE 14 OF 14)

72-58-00 FIG10 POWER TURBINE ROTOR 4TH STAGE WHEEL/BLADE ASSY

72-58-00 FIG10 POWER TURBINE

ROTOR 4TH STAGE WHEEL/BLADE

ASSY (COMPLETE)

23089796

10 WHEEL ASSY, TURBINE - STAGE 4 23069594

20 RING, LOCKING - POWER TURBINE 23053355

40 BLADE, TURBINE - STAGE 4 23065534

50 COVERPLATE, TURBINE - STAGE 4, 5

SPAN 23063816

60 COVERPLATE, TURBINE - STAGE 4, 2

SPAN 23053127

70 SMASHPLATE, TURBINE - STAGE 4, 2

SPAN 23053126

80 .SEAL, THRUST 23072476

Appendix K - Page 90 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 1 OF 8)

72−59−00 FIG 05 REAR TURBINE BEARING SUPPORT INSTALLATION - SPLITLINE& EXTERNALS

Appendix K - Page 91 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 2 OF 8)

72−59−00 FIG 05 REAR TURBINE BEARING SUPPORT INSTALLATION – SPLITLINE & EXTERNALS

REAR TURBINE BEARING SUPPORT

ASSY (PAGES 1 THROUGH 8)

72-59-00 FIG 05 REAR TURBINE

BEARING SUPPORT INSTALLATION –

SPLITLINE & EXTERNALS

BRACKET ASSY, 90° ANGLE,

SUPPORT - OIL TUBE (POSITIONS 24-

25)

23052944

BRACKET ASSY, 90° ANGLE,

SUPPORT - ACCELEROMETER LEAD

(POSITIONS 22-23)

23052655

BRACKET, VIBRATION PICKUP -

TURBINE SUPPORT (POSITIONS 18-

19)

23072788

165 GASKET, METAL O-RING, 0.500 OD X

0.063 THK MS9372-015

170 PLATE, VIBRATION PICKUP -

TURBINE SUPPORT 23074932

190 PLATE, COVER 23035788

________”All Assy” was found within established limits; therefore, the remaining pages within the Rear Turbine Bearing Support Assy

Appendix K - Page 92 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 3 OF 8)

72−59−00 FIG 01 REAR TURBINE BEARING SUPPORT INSTALLATION - INTERNAL COMPONENTS

Appendix K - Page 93 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 4 OF 8)

72−59−00 FIG 01 REAR TURBINE BEARING SUPPORT INSTALLATION - INTERNAL COMPONENTS (PAGE 1 OF 2)

ASSY FROM PAGE 2 OF 8

72-59-00 FIG 01 REAR TURBINE

INTERNAL COMPONENTS

10 SEAL ASSY, TEFLON, 4.035 OD X

0.139 THK 23073975

20 SEAL ASSY, CARBON - NO. 7 23090342

30 SHIELD, HEAT - SEAL NO.7 23036890

50 SUPPORT ASSY, REAR TURBINE

BEARING 23060048

100 RUNNER, NO.7 CARBON SEAL 23061707

110 .SPACER, NO.7 CARBON SEAL 23035316

120 IMPELLER, NO.5 BEARING 23035317

130 WINDBACKASSY, LH, AFT SUMP 23036885

150 DAMPER, NO.5 BEARING - SINGLE

STAGE 23036879

160 BEARING, ROLLER - CYLINDRICAL, 55

X 85 X 28.1 MM (NO.5) 23037725

170 WINDBACKASSY, RH, AFT SUMP 23036886

190 WHEEL, SPEED PICKUP 23036888

Appendix K - Page 94 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 5 OF 8)

Appendix K - Page 95 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 6 OF 8)

72−59−00 FIG 01 REAR TURBINE BEARING SUPPORT INSTALLATION - INTERNAL COMPONENTS (PAGE 2 OF 2)

72-59-00 FIG 01 REAR TURBINE

INTERNAL COMPONENTS

(COMPLETE) – CONTINUED

200 WASHER, CUP LOCK - SPANNER,

1.940 ID MS9952-27

210 NUT, SPANNER - END SLOTS,

CUPWASHER LOCKED, 1.9375-16 MS9951-27

220 PACKING, PREFORMED O-RING,

5.234 ID X 0.139 THK AS3085-252

240 COVER ASSY, AFT SUMP 23056332

270 BLANKET, INSULATION - REAR SUMP 23058257

Refer to appendix K, 77-11-00 FIG 05 for item 290.

Appendix K - Page 96 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 7 OF 8)

72−59−00 FIG 10 REAR TURBINE BEARING SUPPORT ASSY

Appendix K - Page 97 of 104

REAR TURBINE BEARING SUPPORT ASSY (PAGE 8 OF 8)

72−59−00 FIG 10 REAR TURBINE BEARING SUPPORT ASSY

N/A 72-59-00 FIG 10 REAR TURBINE

BEARING SUPPORT ASSY N/A

70 SEAL ASSY, 23054215

80 TUBE ASSY, OIL SCAVENGE, RTBS 23076587

90 TUBE ASSY, OIL SUPPLY, RTBS 23076588

Appendix K - Page 98 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 1 OF 6)

74−11−00 FIG 01 PERMANENT MAGNET ALTERNATOR INSTALLATION

NOTE: PERMANENT MAGNET

ALTERNATOR (ITEM 20) MUST BE

REMOVED PRIOR TO SURVEYING THE

POWER UNIT ACCESSORY DRIVE ASSY

IN THE LAM 12.

Appendix K - Page 99 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 2 OF 6)

74−11−00 FIG 01 PERMANENT MAGNET ALTERNATOR INSTALLATION

20 STATOR, ALTERNATOR 23089527 N/R N/R

30 COUPLING, V-CLAMP MOUNTING -

ALTERNATOR 23056363 N/R N/R

Note: The Permanent Magnet Alternator must be removed prior to surveying the Power Unit Accessory Drive Assy (pages 3 through 6 of 6) in the LAM 12.

Appendix K - Page 100 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 3 OF 6)

72-00-63 FIG 01 POWER UNIT ACCESSORY DRIVE

72-63-00 Fig 01 THROUGH 25 POWER UNIT

ACCESSORY DRIVE EXTERNALS

Appendix K - Page 101 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 4 OF 6)

72-00-63 FIG 01 POWER UNIT ACCESSORY DRIVE INSTALLATION

AND 72-63-00 FIG 01 THROUGH 25 POWER UNIT ACCESSORY DRIVE EXTERNALS

POWER UNIT ACCESSORY DRIVE

ASSY (PAGES 3 THROUGH 6)

N/A 72-00-63 FIG 01 POWER UNIT

ACCESSORY DRIVE INSTALLATION N/A

1 ACCESSORY DRIVE ASSY, POWER

UNIT 23059820

72-63-00 FIG 01 THROUGH 25 POWER

UNIT ACCESSORY DRIVE

EXTERNALS

1 HOUSING ASSY, BEARING UNIT -

BEVEL PINION SHAFT (MAIN DRIVE) 23066780

2 COVER ASSY, STARTER MOUNTING 23059820

3 COVER ASSY, ACCESSORY DRIVE

MOUNTING PAD - FUEL CONTROL 23056336

4 SUPPORT ASSY, OIL PUMP - AFT

BEARING 23052737

5 COVER ASSY, STARTER &

BREATHER 23056352

6 GEARSHAFT ASSY, SPUR -

BREATHER 23055884

7 COVER ASSY, ALTERNATOR -

FLANGED 23053032

8 COVER, OIL DRAIN 23052739

9 COVER, OIL DRAIN 23052739

________”All Assy” was found within established limits; therefore, the remaining pages within the Power Unit Accessory Drive Assy

Appendix K - Page 102 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 5 OF 6)

77−11−00 FIG 01 GAS PRODUCER SPEED (NG) SENSORS INSTALLATION

Appendix K - Page 103 of 104

POWER UNIT ACCESSORY DRIVE ASSY (PAGE 6 OF 6)

77−11−00 FIG 01 GAS PRODUCER SPEED (NG) SENSORS INSTALLATION

POWER UNIT ACCESSORY DRIVE

ASSY FROM PAGE 4 OF 6

77−11−00 FIG 01 GAS PRODUCER

SPEED (NG) SENSORS

20 SENSOR, GAS PRODUCER SPEED

FADEC A 23058838

20 SENSOR, GAS PRODUCER SPEED

FADEC B 23058838

Appendix K - Page 104 of 104