Atch 2_Specifications.pdf

SPECIFICATION SHEET FOR AQUACULTURE REDUNDANCY

1. STANDARD PRODUCTS

Specified materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacture of such products. Specified equipment shall essentially duplicate equipment that has performed satisfactorily at least two years prior to bid opening. Standard products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period.

a. Alternative Qualifications

Products having less than a two-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6,000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.

b. Service Support

The equipment items shall be supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications. These service organizations shall be reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

c. Manufacturer's Nameplate

Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.

d. Modification of References

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer.

e. Definitions

For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word "should" shall be interpreted as "shall." Reference to the "code official" shall be interpreted to mean the "Contracting Officer." References to the "permit holder" shall be interpreted to mean the "Contractor."

f. Administrative Interpretations

For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to

Solicitation 12639524Q0191, Attachment 2 administer the construction of this project. References in the ICC Codes to sections of Chapter 1, shall be applied appropriately by the Contracting Officer as authorized by his administrative cognizance and the

FAR.

2. DELIVERY, STORAGE, AND HANDLING

Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer.

Replace damaged or defective items.

3. REGULATORY REQUIREMENTS

Unless otherwise required herein, plumbing work shall be in accordance with ICC IPC and UPC.

The Contractor shall become familiar with details of the work, verify dimensions in the field, and advise the Contracting Officer of any discrepancy before performing any work.

4. ACCESSIBILITY OF EQUIPMENT

Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.

5. PIPE MATERIALS AND FITTINGS

Materials for various services shall be in accordance with TABLE I. Pipe schedules shall be selected based on service requirements. Pipe fittings shall be compatible with the applicable pipe materials. Plastic pipe, fittings, and solvent cement shall meet NSF 14 and shall be NSF listed for the service intended.

Pipe threads (except dry seal) shall conform to ASME B1.20.1. Grooved pipe couplings and fittings shall be from the same manufacturer. Material or equipment containing lead shall not be used in any potable water system. In line devices such as water meters, building valves, check valves, meter stops, valves, fittings and back flow preventers shall comply with PL 93-523 and NSF 61, Section 8.

TABLE I

PIPE MATERIALS SPEC INDEX

Domestic Cold Water Code: CW Maximum Service Operating Limits (psig): 100 Maximum Service Operating Limits (temp F): 250 Pipe Material: Copper

Protected Cold Water (BSL-2 and BSL-3) Code: PCW (BSL-3) PCW (BSL-3) Maximum Service Operating Limits (psig): 100 Maximum Service Operating Limits (temp F): 250 Pipe Material: Copper

Flange Gaskets: Gaskets shall be made of non-asbestos material in accordance with ASME B16.21.

Gaskets shall be flat, 1/16 inch thick, and contain Aramid fibers bonded with Styrene Butadiene Rubber (SBR) or Nitro Butadiene Rubber (NBR). Gaskets shall be the full face or self-centering flat ring type.

Gaskets used for hydrocarbon service shall be bonded with NBR.

Brazing Material: Brazing material shall conform to AWS A5.8/A5.8M, BCuP-5.

Brazing Flux: Flux shall be in paste or liquid form appropriate for use with brazing material. Flux shall be as follows: lead-free; have a 100 percent flushable residue; contain slightly acidic reagents; contain potassium borides; and contain fluorides.

Solder Material: Solder metal shall conform to ASTM B 32.

Solder Flux: Flux shall be liquid form, non-corrosive, and conform to ASTM B 813, Standard Test 1.

PTFE Tape: PTFE Tape, for use with Threaded Metal or Plastic Pipe, ASTM D 3308.

Miscellaneous Materials

Pressure gauges: Provide single style pressure gauge for water with 4.5-inch dial, brass or aluminum cable, bronze tube, gauge cock, pressure snubber, and syphon. Provide scale range suitable for the intended service.

Thermometers: Provide bi-metal dial type thermometers with stainless steel case, stem, and fixed thread connection; 5-inch diameter dial with glass face gasketed within the case; accuracy within 2 percent of scale range. Provide scale range suitable for the intended service.

Flanges: ASME B16.1, Class 125, for use in ferrous piping; ASME B16.22 or ASME B16.24 for use in copper tubing, with MIL-R-6855 full face flat type synthetic rubber gaskets.

Copper, Sheet and Strip for Building Construction: ASTM B 370.

Asphalt Roof Cement: ASTM D 2822.

6. PIPE HANGERS, INSERTS AND SUPPORTS

Provide MSS SP-58 and MSS SP-69, Type 1 with adjustable type steel support rods, except as specified or indicated otherwise. Attach to steel joists with Type 19 or 23 clamps and retaining straps. Attach to Steel W or S beams with Type 21, 28, 29, or 30 clamps. Attach to steel angles and vertical wet steel channels with Type 20 clamp with beam clamp channel adapter. Attach to horizontal web steel channel and wood with drilled hole on centerline and double nut and washer. Attach to concrete with Type 18 insert for drilled expansion anchor. Provide Type 40 insulation protection shield for insulated piping.

7. VALVES

Subject to compliance requirements, manufacturers offering products that may be incorporation into the Work include, but are not limited to, the following:

Valves

a. Nibco Inc.

b. Watts Regulator Co.

c. Milwaukee

d. Apollo Valve Co.

Valves shall be provided on supplies to equipment and fixtures. Valves 2-1/2 inches and smaller shall be bronze with threaded bodies for pipe and solder-type connections for tubing. Valves 3 inches and larger shall have flanged iron bodies and bronze trim. Pressure ratings shall be based upon the application.

Grooved end valves may be provided if the manufacturer certifies that the valves meet the performance requirements of applicable MSS standard. Valves shall conform to the following standards:

Description Standard

Butterfly Valves MSS SP-67

Cast-Iron Gate Valves, Flanged and Threaded Ends MSS SP-70

Cast-Iron Swing Check Valves, Flanged and Threaded Ends MSS SP-71

Ball Valves with Flanged Butt-Welding Ends for General Service MSS SP-72

Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends MSS SP-110

Cast-Iron Plug Valves, Flanged and Threaded Ends MSS SP-78

Bronze Gate, Globe, Angle, and Check Valves MSS SP-80

Steel Valves, Socket Welding and Threaded Ends ASME B16.34

Cast-Iron Globe and Angle Valves, Flanged and Threaded Ends MSS SP-85

Backwater Valves ASME A112.14.1

Vacuum Relief Valves ANSI Z21.22

Water Pressure Reducing Valves ASSE 1003

GENERAL INSTALLATION REQUIREMENTS

Piping located in air plenums shall conform to NFPA 90A requirements. Piping located in shafts that constitute air ducts or that enclose air ducts shall be noncombustible in accordance with NFPA 90A.

Installation of plastic pipe where in compliance with NFPA may be installed in accordance with PPFA-01.

The plumbing system shall be installed complete with necessary fixtures, fittings, traps, valves, and accessories. The work shall be carefully laid out in advance, and unnecessary cutting of construction shall be avoided. Damage to building, piping, wiring, or equipment as a result of cutting shall be repaired by mechanics skilled in the trade involved.

A. Protection of Fixtures, Materials, and Equipment

Pipe openings shall be closed with caps or plugs during installation. Fixtures and equipment shall be tightly covered and protected against dirt, water, chemicals, and mechanical injury. Upon completion of the work, the fixtures, materials, and equipment shall be thoroughly cleaned, adjusted, and operated.

Safety guards shall be provided for exposed rotating equipment.

B. Mains, Branches, and Runouts

Pipe shall be accurately cut and worked into place without springing or forcing. Structural portions of the building shall not be weakened. Aboveground piping shall run parallel with the lines of the building, unless otherwise indicated. Branch pipes from service lines may be taken from top, bottom, or side of main, using crossover fittings required by structural or installation conditions. Supply pipes, valves, and fittings shall be kept a sufficient distance from other work and other services to permit not less than 1/2 inch between finished covering on the different services. Bare and insulated water lines shall not bear directly against building structural elements so as to transmit sound to the structure or to prevent flexible movement of the lines. Water pipe shall not be buried in or under floors unless specifically indicated or approved. Changes in pipe sizes shall be made with reducing fittings. Use of bushings will not be permitted except for use in situations in which standard factory fabricated components are furnished to accommodate specific accepted installation practice. Change in direction shall be made with fittings, except that bending of pipe 4 inches and smaller will be permitted, provided a pipe bender is used and wide sweep bends are formed. The center-line radius of bends shall be not less than six diameters of the pipe. Bent pipe showing kinks, wrinkles, flattening, or other malformations will not be acceptable.

C. Plastic Pipe

Acrylonitrile-Butadiene-Styrene (ABS) pipe shall have joints made with solvent cement. PVC and CPVC pipe shall have joints made with solvent cement elastomeric, threading, (threading of Schedule 80 Pipe is allowed only where required for disconnection and inspection; threading of Schedule 40 Pipe is not allowed) or mated flanged.

D. Sleeve Requirements

Pipes passing through concrete or masonry walls, or concrete floors or roofs shall be provided with pipe sleeves fitted into place at the time of construction. Sleeves are not required for supply, drainage, waste and vent pipe passing through concrete slab on grade, except where penetrating a membrane waterproof floor. A modular mechanical type sealing assembly may be installed in lieu of a waterproofing clamping flange and caulking and sealing of annular space between pipe and sleeve. The seals shall consist of interlocking synthetic rubber links shaped to continuously fill the annular space between the pipe and sleeve using galvanized steel bolts, nuts, and pressure plates. The links shall be loosely assembled with bolts to form a continuous rubber belt around the pipe with a pressure plate under each bolt head and each nut. After the seal assembly is properly positioned in the sleeve, tightening of the bolt shall cause the rubber sealing elements to expand and provide a watertight seal between the pipe and the sleeve. Each seal assembly shall be sized as recommended by the manufacturer to fit the pipe and sleeve involved. Sleeves shall not be installed in structural members, except where indicated or approved. Rectangular and square openings shall be as detailed. Each sleeve shall extend through its respective floor, or roof, and shall be cut flush with each surface, except for special circumstances. Pipe sleeves passing through floors in wet areas such as mechanical equipment rooms, lavatories, kitchens, and other plumbing fixture areas shall extend a minimum of 4 inches above the finished floor. Unless otherwise indicated, sleeves shall be of a size to provide a minimum of 1/4 inch clearance between bare pipe or insulation and inside of sleeve or between insulation and inside of sleeve. Sleeves in bearing walls and concrete slab on grade floors shall be steel pipe or cast-iron pipe.

Sleeves in nonbearing walls or ceilings may be steel pipe, cast-iron pipe, galvanized sheet metal with lock-type longitudinal seam, or plastic. The annular space between pipe and sleeve, between bare insulation and sleeve or between jacket over insulation and sleeve shall not be sealed for interior walls which are not designated as fire rated. Sleeves through below-grade walls in contact with earth shall be recessed 1/2 inch from wall surfaces on both sides. Annular space between pipe and sleeve shall be filled with backing material and sealants in the joint between the pipe and concrete wall as specified above. Sealant selected for the earth side of the wall shall be compatible with damp proofing/waterproofing materials that are to be applied over the joint sealant.

E. Pipe Hangers, Inserts, and Supports

General

Hangers used to support piping 2 inches and larger shall be fabricated to permit adequate adjustment after erection while still supporting the load. Pipe guides and anchors shall be installed to keep pipes in accurate alignment, to direct the expansion movement, and to prevent buckling, swaying, and undue strain. Piping subjected to vertical movement when operating temperatures exceed ambient temperatures shall be supported by variable spring hangers and supports or by constant support hangers. In the support of multiple pipe runs on a common base member, a clip or clamp shall be used where each pipe crosses the base support member. Spacing of the base support members shall not exceed the hanger and support spacing required for an individual pipe in the multiple pipe run.

Threaded sections of rods shall not be formed or bent.

Installation of pipe hangers, inserts and supports shall conform to MSS SP-58 and MSS SP-69, except as modified herein.

1. Types 5, 12, and 26 shall not be used.

2. Type 3 shall not be used on insulated pipe used if they otherwise meet the requirements for type 18 inserts.

3. Type 19 and 23 C-clamps shall be torqued per MSS SP-69 and shall have both locknuts and retaining devices furnished by the manufacturer. Field-fabricated C-clamp bodies or retaining devices are not acceptable.

4. Type 20 attachments used on angles and channels shall be furnished with an added malleable-iron heel plate or adapter.

5. Type 24 may be used only on trapeze hanger systems or on fabricated frames.

6. Type 39 saddles shall be used on insulated pipe 4 inches and larger when the temperature of the medium is 60 degrees F or higher. Type 39 saddles shall be welded to the pipe.

7. Type 40 shields shall:

a. Be used on insulated pipe less than 4 inches.

b. Be used on insulated pipe 4 inches and larger when the temperature of the medium is

60 degrees F or less.

c. Have a high density insert for all pipe sizes. High density inserts shall have a density of 8 pcf or greater.

8. Horizontal pipe supports shall be spaced as specified in MSS SP-69 and a support shall be installed not over 1 foot from the pipe fitting joint at each change in direction of the piping.

Pipe supports shall be spaced not over 5 feet apart at valves.

9. Operating temperatures in determining hanger spacing for PVC or CPVC pipe shall be 120 degrees F for PVC and 180 degrees F for CPVC. Horizontal pipe runs shall include allowances for expansion and contraction.

10. Vertical pipe shall be supported at each floor, except at slab-on-grade, at intervals of not more than 15 feet nor more than 8 feet from end of risers, and at vent terminations.

11. Vertical pipe risers shall include allowances for expansion and contraction. Type 35 guides using steel, reinforced polytetrafluoroethylene (PTFE) or graphite slides shall be provided to allow longitudinal pipe movement. Slide materials shall be suitable for the system operating temperatures, atmospheric conditions, and bearing loads encountered. Lateral restraints shall be provided as needed. Where steel slides do not require provisions for lateral restraint the following may be used:

a. On pipe 4 inches and larger when the temperature of the medium is 60 degrees F or higher, a Type 39 saddle, welded to the pipe, may freely rest on a steel plate.

b. On pipe less than 4 inches a Type 40 shield, attached to the pipe or insulation, may freely rest on a steel plate.

c. On pipe 4 inches and larger carrying medium less than 60 degrees F a Type 40 shield, attached to the pipe or insulation, may freely rest on a steel plate.

d. Pipe hangers on horizontal insulated pipe shall be the size of the outside diameter of the insulation. The insulation shall be continuous through the hanger on all pipe sizes and applications. The pipe shall be separated from the slide material by at least 4 inches or by an amount adequate for the insulation, whichever is greater.

e. Hangers and supports for plastic pipe shall not compress, distort, cut or abrade the piping, and shall allow free movement of pipe except where otherwise required in the control of expansion/contraction.

F. Structural Attachments

Attachment to building structure concrete and masonry shall be by cast-in concrete inserts, built-in anchors, or masonry anchor devices. Inserts and anchors shall be applied with a safety factor not less than 5. Supports shall not be attached to metal decking. Supports shall not be attached to the underside of concrete filled floor or concrete roof decks unless approved by the Contracting Officer.

Masonry anchors for overhead applications shall be constructed of ferrous materials only.

PAINTING OF NEW EQUIPMENT

New equipment painting shall be factory applied or shop applied, and shall be as specified herein, and provided under each individual section.

1. Factory Painting Systems

Manufacturer's standard factory painting systems may be provided subject to certification that the factory painting system applied will withstand 125 hours in a salt-spray fog test, except that equipment located outdoors shall withstand 500 hours in a salt-spray fog test. Salt-spray fog test shall be in accordance with ASTM B 117, and for that test the acceptance criteria shall be as follows: immediately after completion of the test, the paint shall show no signs of blistering, wrinkling, or cracking, and no loss of adhesion; and the specimen shall show no signs of rust creepage beyond 0.125 inch on either side of the scratch mark. The film thickness of the factory painting system applied on the equipment shall not be less than the film thickness used on the test specimen. If manufacturer's standard factory painting system is being proposed for use on surfaces subject to temperatures above 120 degrees F, the factory painting system shall be designed for the temperature service.

2. Shop Painting Systems for Metal Surfaces

Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces need not be painted. Apply coatings to clean dry surfaces. Clean the surfaces to remove dust, dirt, rust, oil and grease by wire brushing and solvent degreasing prior to application of paint, except metal surfaces subject to temperatures in excess of 120 degrees F shall be cleaned to bare metal. Where more than one coat of paint is specified, apply the second coat after the preceding coat is thoroughly dry. Lightly sand damaged painting and retouch before applying the succeeding coat. Color of finish coat shall be aluminum or light gray.

3. Defective Work

If inspection or test shows defects, such defective work or material shall be replaced or repaired as necessary, and inspection and tests shall be repeated. Repairs to piping shall be made with new materials. Caulking of screwed joints or holes will not be acceptable.

System Flushing

1. During Flushing

Before operational tests or disinfection, potable water piping system shall be flushed with potable water.

Sufficient water shall be used to produce a water velocity that is capable of entraining and removing debris in all portions of the piping system. This requires simultaneous operation of all fixtures on a common branch or main in order to produce a flushing velocity of approximately 4 fps through all portions of the piping system. In the event that this is impossible due to size of system, the Contracting Officer (or the designated representative) shall specify the number of fixtures to be operated during flushing. Contractor shall provide adequate personnel to monitor the flushing operation and to ensure that drain lines are unobstructed in order to prevent flooding of the facility. Contractor shall be responsible for any flood damage resulting from flushing of the system. Flushing shall be continued until entrained dirt and other foreign materials have been removed and until discharge water shows no discoloration.

2. After Flushing

System shall be drained at low points. Strainer screens shall be removed, cleaned, and replaced. After flushing and cleaning, systems shall be prepared for testing by immediately filling water piping with clean, fresh potable water. Any stoppage, discoloration, or other damage to the finish, furnishings, or parts of the building due to the Contractor's failure to properly clean the piping system shall be repaired by the Contractor. When the system flushing is complete, the hot-water system shall be adjusted for uniform circulation. Flushing devices and automatic control systems shall be adjusted for proper operation.

INSULATING GENERAL MATERIALS

Insulation material shall conform to Table 1. Insulation thickness shall be as listed in Table 2. Insulation thickness as specified in Table 2 shall be 1 inch greater for insulated piping systems located outside. In lieu of Table 2, minimum thickness may be calculated in accordance with ASHRAE 90.1, Section 9, Table 9-1 and Equation 9-1. Insulation exterior shall be cleanable, grease resistant, non-flaking and non-peeling. Materials shall be compatible and shall not contribute to corrosion, soften, or otherwise attack surfaces to which applied in either wet or dry state. Materials to be used on stainless steel surfaces shall meet ASTM C 795 requirements. Materials shall be asbestos free and conform to the following:

A. Available Manufacturers

Subject to compliance requirements, manufacturers offering products that may be incorporation into the Work include, but are not limited to, the following:

1. Mineral-Fiber Insulation

a. CertainTeed Manson.

b. Knauf FiberGlass GmbH

c. Owens-Corning Fiberglas Corp.

d. Schuller International, Inc.

2. Cellular-Glass Insulation

a. Pittsburgh-Corning Corp.

3. Flexible Elastomeric Thermal Insulation

a. Armstrong World Industries, Inc.

b. Rubatex Corp.

4. Closed-Cell Phenolic-Foam Insulation

a. Kooltherm Insulation Products, Ltd.

5. Calcium Silicate Insulation

a. Owens-Corning Fiberglas Corp.

b. Pabco.

c. Schuller International, Inc.

B. Adhesives

Cement shall be in accordance with ASTM C 195.

1. Contact Adhesive

Adhesives may be any of, but not limited to, the neoprene based, rubber based, or elastomeric type that have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E 84. The adhesive shall not adversely affect, initially or in service, the insulation to which it is applied, nor shall it cause any corrosive effect on metal to which it is applied. Any solvent dispersing medium or volatile component of the adhesive shall have no objectionable odor and shall not contain any benzene or carbon tetrachloride. The dried adhesive shall not emit nauseous, irritating, or toxic volatile matters or aerosols when the adhesive is heated to any temperature up to 212 degrees F.

The dried adhesive shall be nonflammable and fire resistant. Natural cross-ventilation, local (mechanical) pickup, and/or general area (mechanical) ventilation shall be used to prevent an accumulation of solvent vapors, keeping in mind the ventilation pattern must remove any heavier-than-air solvent vapors from lower levels of the workspaces. Gloves and spectacle-type safety glasses are recommended in accordance with safe installation practices.

2. Corner Angles

Nominal 0.016-inch aluminum 1 x 1 inch with factory applied kraft backing.

Aluminum shall be ASTM B 209, Alloy 3003, 3105, or 5005.

3. Finishing Cement

ASTM C 449/C 449M: Mineral fiber hydraulic-setting thermal insulating and finishing cement.

4. Fibrous Glass Cloth and Glass Tape

Fibrous glass cloth, with 20X20 maximum mesh size, and glass tape shall have maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E 84.

Tape shall be 4-inch-wide rolls. Class 3 tape shall be 4.5 ounces/square yard.

PIPE INSULATION MATERIALS

Pipe insulation materials shall be limited to those listed herein and shall meet the following requirements:

Aboveground Cold Pipeline (-30 to 60 degrees F)

Insulation for outdoor, indoor, exposed or concealed applications, shall be as follows:

1. Cellular Glass: ASTM C 552, Type II, and Type III. Supply the insulation with manufacturer's recommended factory-applied jacket.

2. Flexible Elastomeric Cellular Insulation: ASTM C 534, Grade 1, Type I or II. Type II shall have vapor retarder skin on one or both sides of the insulation.

3. Phenolic Insulation: ASTM C 1126, Type III. Phenolic insulations shall comply with ASTM C

795. Supply the insulation with manufacturer's recommended factory-applied jacket.

4. Polyisocyanurate Insulation: ASTM C 591, type I. Supply the insulation with manufacturer's recommended factory-applied vapor retarder.

Installation

Except as otherwise specified, material shall be installed in accordance with the manufacturer's written instructions. Insulation materials shall not be applied until tests specified in other sections of this specification are completed. Material such as rust, scale, dirt and moisture shall be removed from surfaces to receive insulation. Insulation shall be kept clean and dry. Insulation shall not be removed from its shipping containers until the day it is ready to use and shall be returned to like containers or equally protected from dirt and moisture at the end of each workday. Insulation that becomes dirty shall be thoroughly cleaned prior to use. If insulation becomes wet or if cleaning does not restore the surfaces to like new condition, the insulation will be rejected, and shall be immediately removed from the jobsite. Joints shall be staggered on multi-layer insulation. Mineral fiber thermal insulating cement shall be mixed with demineralized water when used on stainless steel surfaces. Insulation, jacketing and accessories shall be installed in accordance with MICA Insulation Stds plates except where modified herein or on the drawings.

FIRESTOPPING

Where pipes pass through fire walls, fire partitions, above grade floors, and fire rated chase walls, the penetration shall be sealed with fire stopping materials.

General: Provide manufacturer's standard insulation sealant and accessory materials with fire-resistance indicated, which are identical to those of assemblies whose fire endurance has been determined by testing as per ASTM E 814, UL 1479, or UL 2079, or other testing and inspecting agency accepted to authorized having jurisdiction. Firestopping materials shall consist of commercially manufactured, asbestos-free, containing no water soluble intumescent ingredients, noncombustible products FM P7825a approved for use with applicable construction and penetrating items, complying with the following minimum requirements:

One-Part elastomeric, latex, or silicone sealant to provide a flexible, airtight, waterproof seal that bonds to most building materials. Provide both gun grade for walls and overhead joints and self-leveling for floor and similar horizontal applications. Sealant shall be UL classified for both "F" and "T" ratings and shall restrict the transmission of temperature as well as the passage of flame smoke and water. The following products are approved:

A. Bio Fireshield Biotherm Firestop Sealant; Bio Fireshield, Inc.

B. 3M Fire Barrier Caulk CP-25; Electrical Products Div/3M C. FS-One Firestop Sealant; Hilti D. CLK Firestop Caulk; Nelson Electric E. SpecSeal Sealant or Pensil depending upon location.

F. Specified TechnololgiesMetacaulk 835 or Rectorseal 1000 depending upon location.

G. Rectorseal H. Fyre-Sil; Tremco I. 305SL or 344GG depending upon location; Instant Firestop

One-Part spray-on elastomeric sealant to provide a flexible, airtight, waterproof seal that bonds to most building materials. Sealant shall be UL classified for both "F" and "T" ratings and shall restrict the transmission of temperature as well as the passage of flame smoke and water. The following products are approved:

1. CP 672 Speed Spray; Hilti, or equal.

2. Mineral Wool Insulation: Semi-rigid boards designed for use with fire and smoke stopping sealant, produced by combining slag-wool fibers with thermosetting resin binders to comply with ASTM C 612 Type IA and IB; nominal density of 4 lbs/cu.ft. Provide impaling clips for use with safing insulation where required.

3. Intumescent Composite Sheets: Rigid panels consisting of aluminum foil faced elastomeric sheet bonded to galvanized steel sheet.

4. Intumescent Putties: Nonhardening dielectric, water resistant putties containing no solvents, inorganic fibers, or silicone compounds.

5. Intumescent Wrap Strips: Single component intumescent elastomeric sheets with aluminum foil on one side.

6. Mortars: Prepackaged, dry mixes consisting of a blend of inorganic binders, hydraulic cement, fillers, and lightweight aggregate formulated for mixing with water at Project site to form a non-shrinking, homogeneous mortar.

7. Pillows/Bags: Reusable, heat expanding pillows/bags consisting of glass fiber cloth cases filled with a combination of mineral fiber, water insoluble expansion agents and fire-retardant additives.

Fire Hazard Classification

1. Material shall have a flame spread of 25 or less, and a smoke developed rating of 50 or less, when tested in accordance with ASTM E 84 or UL 723.

2. Material shall be an approved firestopping material as listed in UL Fire Resist Dir or by a nationally recognized testing laboratory.

Toxicity

1. Material shall be nontoxic to humans at all stages of application or during fire conditions.

Fire Resistance Rating

1. Firestop systems shall be UL Fire Resist Dir listed or FM P7825a approved with "F" rating at least equal to fire-rating of fire wall or floor in which penetrated openings are to be protected, except that "F" rating may be 3 hours in through-penetrations of 4-hour fire rated wall or floor.

2. Firestop systems shall also have "T" rating where required.

Through-Penetrations

1. Firestopping materials for through-penetrations, as described in paragraph GENERAL REQUIREMENTS, shall provide "F" and "T" fire resistance ratings in accordance with ASTM E 814 or UL 1479. Fire resistance ratings shall be as follows:

2. Penetrations of Fire Resistance Rated Walls and Partitions: F

Preparation

Areas to receive firestopping shall be free of dirt, grease, oil, or loose materials which may affect the fitting or fire resistance of the firestopping system. For cast-in-place firestop devices, formwork or metal deck to receive device prior to concrete placement shall be sound and capable of supporting device.

Surfaces shall be prepared as recommended by the manufacturer.

Installation

Firestopping material shall completely fill void spaces regardless of geometric configuration, subject to tolerance established by the manufacturer. Firestopping systems for filling floor voids 4 inches or more in any direction shall be protected by a permanent barrier to prevent loading or traffic in the fire stopped area. Firestopping shall be installed in accordance with manufacturer's written instructions.

Insulated Pipes

Thermal insulation shall be cut and removed where pipes or ducts pass through firestopping, unless insulation meets requirements specified for firestopping. Thermal insulation shall be replaced with a material having equal thermal insulating and firestopping characteristics.

PIPE INSULATION INSTALLATION

Pipe insulation shall be installed on aboveground hot and cold pipeline systems as specified below to form a continuous thermal retarder, including straight runs, fittings and appurtenances unless specified otherwise. Installation shall be with full length units of insulation and using a single cut piece to complete a run. Cut pieces or scraps abutting each other shall not be used. Pipe insulation shall be omitted on the following:

1. Pipe used solely for fire protection.

2. Chromium plated pipe to plumbing fixtures. However, fixtures for use by the physically handicapped shall have the hot water supply and drain, including the trap, insulated where exposed.

Pipes Passing Through Walls, Roofs, and Floors

1. Pipe insulation shall be continuous through the sleeve except at fire rated walls and at penetrations of the biocontainment barrier. At fire rated walls provide sleeve and fill void with fire rated material (i.e. mineral wool). At biocontainment barrier penetrations, see details on drawings.

2. An aluminum jacket with factory applied moisture retarder shall be provided over the insulation wherever penetrations require sealing.

3. Where pipes penetrate interior walls, the aluminum jacket shall extend 2 inches beyond either side of the wall and shall be secured on each end with a band.

Pipes Passing Through Hangers

1. Insulation, whether hot or cold application, shall be continuous through hangers. All horizontal pipes 2 inches and smaller shall be supported on hangers with the addition of a Type 40 protection shield to protect the insulation in accordance with MSS SP-69. Whenever insulation shows signs of being compressed, or when the insulation or jacket shows visible signs of distortion at or near the support shield, insulation inserts as specified below for piping larger than 2 inches shall be installed.

2. Horizontal pipes larger than 2 inches at 60 degrees F and above shall be supported on hangers in accordance with MSS SP-69.

PLUMBING, GENERAL PURPOSE.

Horizontal pipes larger than 2 inches and below 60 degrees F shall be supported on hangers with the addition of a Type 40 protection shield in accordance with MSS SP-69. An insulation insert of cellular glass, calcium silicate (or perlite above 80 F), or the necessary strength polyisocyanurate shall be installed above each shield. The insert shall cover not less than the bottom 180-degree arc of the pipe.

Inserts shall be the same thickness as the insulation and shall extend 2 inches on each end beyond the protection shield. When insulation inserts are required per the above, and the insulation thickness is less than 1 inch, wooden or cork dowels or blocks may be installed between the pipe and the shield to prevent the weight of the pipe from crushing the insulation, as an option to installing insulation inserts.

The insulation jacket shall be continuous over the wooden dowel, wooden block, or insulation insert.

Installing Insulation for Straight Runs Hot and Cold Pipe:

1. Insulation shall be applied to the pipe with joints tightly butted. All butted joints and ends shall be sealed with joint sealant and sealed with a vapor retarder coating or PVDC adhesive tape.

2. Longitudinal laps of the jacket material shall overlap not less than 1-1/2 inches. Butt strips 3 inches wide shall be provided for circumferential joints.

3. Laps and butt strips shall be secured with adhesive and stapled on 4-inch centers if not factory self-sealing. If staples are used, they shall be sealed per item "e." below. Note that staples are not required with cellular glass systems.

4. Factory self-sealing lap systems may be used when the ambient temperature is between 40- and 120-degrees F during installation. The lap system shall be installed in accordance with manufacturer's recommendations. Stapler shall be used only if specifically recommended by the manufacturer. Where gaps occur, the section shall be replaced, or the gap repaired by applying adhesive under the lap and then stapling.

5. All Staples, including those used to repair factory self-seal lap systems, shall be coated with a vapor retarder coating or PVDC adhesive tape. All seams, except those on factory self-seal systems shall be coated with vapor retarder coating or PVDC adhesive tape.

6. Breaks and punctures in the jacket material shall be patched by wrapping a strip of jacket material around the pipe and securing it with adhesive, stapling, and coating with vapor retarder coating or PVDC adhesive tape. The patch shall extend not less than 1-1/2 inches past the break.

7. At penetrations such as thermometers, the voids in the insulation shall be filled and sealed with vapor retarder coating or PVDC adhesive tape.

8. Installation of flexible elastomeric cellular pipe insulation shall be by slitting the tubular sections and applying them onto the piping or tubing. Alternately, whenever possible slide un-slit sections over the open ends of piping or tubing. All seams and butt joints shall be secured and sealed with adhesive. When using self-seal products only the butt joints shall be secured with adhesive. Insulation shall be pushed on the pipe, never pulled. Stretching of insulation may result in open seams and joints. All edges shall be clean cut. Rough or jagged edges of the insulation shall not be permitted. Proper tools such as sharp knives shall be used. Grade 1, Type II sheet insulation when used on pipe larger than 6 inches shall not be stretched around the pipe. On pipes larger than 12 inches, adhere sheet insulation directly to the pipe on the lower 1/3 of the pipe.

Insulation for Fittings and Accessories

1. Pipe insulation shall be tightly butted to the insulation of the fittings and accessories. The butted joints and ends shall be sealed with joint sealant and sealed with a vapor retarder coating or PVDC adhesive tape.

2. Precut or preformed insulation shall be placed around all fittings and accessories and shall conform to MICA plates except as modified herein: 5 for anchors; 10, 11, and 13 for fittings; 14 for valves; and 17 for flanges and unions. Insulation shall be the same insulation as the pipe insulation, including same density, thickness, and thermal conductivity. Where precut/preformed is unavailable, rigid preformed pipe insulation sections may be segmented into the shape required. Insulation of the same thickness and conductivity as the adjoining pipe insulation shall be used. If nesting size insulation is used, the insulation shall be overlapped 2 inches or one pipe diameter. Elbows insulated using segments shall conform to MICA Tables 12.20

3. Upon completion of insulation installation on flanges, unions, valves, anchors, fittings and accessories, terminations, seams, joints and insulation not protected by factory vapor retarder jackets or PVC fitting covers shall be protected with PVDC adhesive tape or two coats of vapor retarder coating with a minimum total thickness of 1/16 inch, applied with glass tape embedded between coats. Tape seams shall overlap 1 inch. The coating shall extend out onto the adjoining pipe insulation 2 inches. Fabricated insulation with a factory vapor retarder jacket shall be protected with PVDC adhesive tape or two coats of vapor retarder coating with a minimum thickness of 1/16 inch and with a 2-inch-wide glass tape embedded between coats. Where fitting insulation butts to pipe insulation, the joints shall be sealed with a vapor retarder coating and a 4-inch wide ASJ tape which matches the jacket of the pipe insulation.

4. Anchors attached directly to the pipe shall be insulated for a sufficient distance to prevent condensation but not less than 6 inches from the insulation surface.

5. Insulation shall be marked showing the location of unions, strainers, and check valves.

Insulation for Fittings

Flanges, unions, valves, fittings, and accessories shall be insulated and finished as specified for the applicable service. Two coats of breather emulsion type weatherproof mastic (impermeable to water, permeable to air) recommended by the insulation manufacturer shall be applied with glass tape embedded between coats. Tape overlaps shall be not less than 1 inch and the adjoining aluminum jacket not less than 2 inches. Factory preformed aluminum jackets may be used in lieu of the above. Molded PVC fitting covers shall be provided when PVC jackets are used for straight runs of pipe. PVC fitting covers shall have adhesive welded joints and shall be weatherproof.

INSTA-VALVE 250 ASSEMBLY

ITEM DESCRIPTION MATERIAL QTY

1 OPERATING NUT ATTACHING NUT 304 STAINLESS STEEL* 1

2 OPERATING NUT STEEL, CAST 1

BONNET BOLTS 4”–8” 304 STAINLESS STEEL* 8

BONNET BOLTS 10”–12” 304 STAINLESS STEEL* 12

BONNET WASHERS 4”–8” 304 STAINLESS STEEL 16

BONNET WASHERS 10”–12” 304 STAINLESS STEEL 24

5 BONNET EPOXY COATED CARBON STEEL 1

6 THRUST WASHER TEFLON 1

7 COMPLETION PLUG REINFORCED COMPOSITE POLYMER 1

8 VALVE STEM O-RING RUBBER, BUNA-N 1

9 FLANGE O-RING 4”–12” RUBBER, BUNA-N 1

COMPLETION PIN 4”–8” 300 SERIES STAINLESS STEEL* 4

COMPLETION PIN 10”–12” 300 SERIES STAINLESS STEEL* 6

COMPLETION PIN WASHER 4”–8” 304 STAINLESS STEEL 4

COMPLETION PIN WASHER 10”–12” 304 STAINLESS STEEL 6

COMPLETION PIN WASHER 4”–8” RUBBER, BUNA-N 4

COMPLETION PIN WASHER 10”–12” RUBBER, BUNA-N 6

COMPLETION PIN O-RING 4”–8” RUBBER, BUNA-N 4

COMPLETION PIN O-RING 10”–12” RUBBER, BUNA-N 6

14 VALVE PIN 4”–12” STAINLESS STEEL 4

15 IV 250 VALVE BODY 304 STAINLESS STEEL 1

16 IV 250 CARTRIDGE REINFORCED COMPOSITE POLYMER 1

BODY MOUNT NUTS 4”–6” 304 STAINLESS STEEL* 8

BODY MOUNT NUTS 8” 304 STAINLESS STEEL* 10

BODY MOUNT NUTS 10”–12” 304 STAINLESS STEEL* 14

BODY MOUNT CARRIAGE BOLTS 4”–6” 304 STAINLESS STEEL* 8

BODY MOUNT CARRIAGE BOLTS 8” 304 STAINLESS STEEL* 10

BODY MOUNT CARRIAGE BOLTS 10”–12” 304 STAINLESS STEEL* 14

19 BODY SEALING GASKET RUBBER, BUNA-N 1

20 CHECK VALVE NPT PLUG 304 STAINLESS STEEL 1

21 COMPLETION PLUG O-RING RUBBER, BUNA-N 1

BONNET WASHERS 4”–8” 304 STAINLESS STEEL 8

BONNET WASHERS 10”–12” 304 STAINLESS STEEL 12

BONNET NUTS 4”–8” 304 STAINLESS STEEL* 8

BONNET NUTS 10”–12” 304 STAINLESS STEEL* 12

24 VALVE STEM 304 STAINLESS STEEL 1

25 STEM COLLAR NO LEAD BRASS 1

26 CARTRIDGE SEAL EPDM 1

27 WEDGE BOLT STAINLESS STEEL 18-8 1

BODY MOUNT WASHERS 4”–6” 304 STAINLESS STEEL 8

BODY MOUNT WASHERS 8” 304 STAINLESS STEEL 10

BODY MOUNT WASHERS 10”–12” 304 STAINLESS STEEL 14

29 MOUNTING BODY — TOP 304 STAINLESS STEEL 1

30 RESILIENT WEDGE EPDM 1

31 MOUNTING BODY — BOTTOM 304 STAINLESS STEEL 1

Proprietary Information: This property of Hydra-Stop shall not be used, reproduced, or distributed without written consent. All design and invention rights are reserved. Covered by United States Patent No. 9,829,141,B2 and United States Patent No. 9,644,779,B2. Additional patents pending.

Specifications subject to change without notice.

Publication Date: February 2024

Other Specifications

Valve Body Minimum Test Pressure: 1.5 times system working pressure

Valve Body Maximum Test Pressure: 375 psi Maximum Working Pressure: 250 psi

Meets “Build America, Buy America Act”, “Buy American Act”, “Buy America”, and “American Iron and Steel” requirements.

The 4”–12” Insta-Valve 250 is NSF/ANSI Standard 61 and NSF/ANSI Standard 372 to meet the regulatory requirements for the U.S. and Canada, assuring safe use in drinking water systems.

Weights and Dims Size A B C D Approx.

Weight

4” 12” 18.6” 8.4” 13.5” 138 lbs.

6” 12” 21.5” 8.4” 13.5” 173 lbs.

8” 16” 24.6” 8.4” 13.5” 229 lbs.

10” 24” 30” 17” 19” 370 lbs.

12” 24” 33” 17” 19” 425 lbs.

* Domestic stainless steel hardware included. Coated to prevent galling.

C DIM=CASTING I.D.

PRODUCT CUT SHEET

4”–12” Insta-Valve 250 — AIS Compliant

4”–12”

INSTA-VALVE® 250

KEY FEATURES

• 250 psi working pressure

• Requires no system shutdown

• Eliminates 100 percent of the costs related to shutting down a system

• Engineered valve cartridge for a drip tight seal

• Exceeds AWWA C509/515 Proof of Design Standards

• Maintains NSF 61 and ANSI 372 certification by UL

• Stainless steel construction

• Permanent asset for site-specific control

• Can be installed on all common pipe types in any orientation in as little as 1 hour

• No need to ream or sever the pipe, only a single tap needed for installation

• AIS-compliant option available

• Bevel gear available for horizontal installation

HOW IT WORKS

The installation of the Hydra-Stop Insta-Valve 250 insertion valve is accomplished through a single circular hole — commonly known as a “tap” — cut under full line pressure into the top of the pipe without the need to ream or sever the pipe. By installing the Insta-Valve 250 right where a control point is needed, you gain a permanent asset allowing system control and maintenance in the same manner as a resilient seated gate valve.

The reliability, strength, quality and value are unmatched.

When your project calls for the best, specify the Insta-Valve 250 insertion valve.

© 2021 Hydra-Stop. All Rights Reserved Information subject to change without notice.

4”–12”

INSTA-VALVE® 250

FREQUENTLY ASKED QUESTIONS

Q. What sizes are available?

A. The Insta-Valve 250 is available in 4″ through 12″ diameters.

Q. Can the Insta-Valve 250 be installed off-center?

A. Yes. The Insta-Valve 250 can be installed in any position on the pipe.

Q. Does the Insta-Valve 250 work with all common types of pipe?

A. Yes. The Insta-Valve 250 can be installed on all common types of pipes, including AC, CI, DI and PVC pipe.

Q. How many excavations are required to install an Insta-Valve 250?

E: contact_us@hydra-stop.com www.hydra-stop.com

144 Tower Drive, Suite A Burr Ridge, IL 60527

P: 708-389-5111 F: 708-389-5125

Q. Does the Insta-Valve 250 install easily?

A. Yes. The Insta-Valve 250 can be installed in as little as one hour. Simply mount the Insta-V alve 250 valve body, make a simple tap with your Hydra-Tapper™ and install your Insta- Valve 250 valve cartridge.

Q. How does the Insta-Valve 250 seal?

A. The Insta-Valve 250 seals in three ways: throat gasket, wipe seal and valve paddle. Working

providing the best performance and reliability of any valve insertion technology available today.

Q. Is the Insta-Valve 250 a permanent valve?

A. Yes, the Insta-Valve 250 is a permanent valve designed to provide years of trouble-free operation.

Step 1: Mount and pressure test Step 2: Perform tap Step 3: Insert cartridge Step 4: Operate valve as needed› › ›

STEP-BY-STEP INSTALLATION