Atch 1_Statement of Work.docx

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Plumbing upgrade to aquaculture facility
Solicitation number
12639524Q0191
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This document is a Statement of Work (SOW) for the Aquaculture Redundancy Project at the USDA's National Centers for Animal Health in Ames, Iowa. The objectives of this project are to add redundancy to the aquaculture water supply by connecting the aquaculture system service nearer to the building's domestic water entrance. The work includes installing a new 8" pressure reducing valve, a dedicated 4" water service line, additional valves, and a low flow bypass around the new pressure reducing valve. Hot tapping will be required to connect the new piping to the existing systems. The SOW provides detailed requirements for the scope of work, work restrictions and conditions, site security access, work hours, submittal and shop drawing procedures, warranty documentation, and record drawings. The related federal contract opportunity is Solicitation 12639524Q0191 for a plumbing upgrade to the aquaculture facility at the USDA's National Centers for Animal Health in Ames, Iowa.

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Solicitation 12639524Q0191, Attachment 1 Statement of Work Aquaculture Redundancy Project USDA, NCAH, Ames, IA 5/23/24

Background:

The National Centers for Animal Health at 1920 Dayton Ave, Ames, Iowa, accommodates an aquaculture facility located in the basement of building 20. The water service for the aquaculture facility is connected at the most hydraulically remote point of the water service for building 20. In the event of a failure of the building or campus water supply, there is not sufficient pressure and flow to keep aquaculture operating within specified parameters.

Scope:

The objectives of this project are to add redundancy to the aquaculture water supply by connecting the aquaculture system service earlier in the building’s domestic water entrance. The awarded contractor shall add a new, 8” pressure reducing valve along with a dedicated 4” water service to directly supply the aquaculture system from the main water service. Additional valves and a low flow bypass around the new pressure reducing valve (PRV) shall be added throughout the system, as indicated in the drawings. Hot tapping will be required for new piping connections to existing systems. To complete this, the contractor shall:

(REFER TO DRAWING SET FOR LOCATIONS OF NEW AND EXISTING EQUIPMENT)

(See attached specification sheet for valving, insulation, etc.)

1) Hot tap into the existing 8” water service supplying building 20.

a. Install an 8” hot tap saddle (HT-1) and 8” gate valve onto the existing 8” water service downstream of the existing 8” gate valve on the existing water service for building 20.

b. Install an 8” hot tap saddle (HT-2) and 8” gate valve on the downstream side of the existing PRV for connection of new 8” water line.

2) Install a new 8” pressure reducing valve in parallel with the existing 8” PRV.

a. Copper shall be used for all new 8” piping for the new PRV.

b. From the newly installed 8” saddle (HT-1) upstream on the existing water service, install a new 8” copper line and connect it to the downstream hot tapped saddle (HT-2).

c. Install a new Watts® ACV, 150#, pressure reducing valve (or approved equivalent) in the new 8” copper line. This new PRV shall be installed in the open space next to the existing PRV and mounted and supported in such a way as to allow servicing and maintenance of both PRVs and other nearby equipment.

d. Install painted steel structure of sufficient strength to support the new PRV when in operation. Structure shall be approved prior to purchasing/manufacturing and installation.

e. New PRV shall have the same set up and configuration as the existing PRV.

f. Install 2 new 8” gate valves (NV-3, NV-4)on each side of the new PRV to allow for isolation and a third 8” gate valve (NV-5) as indicated in the drawing to facilitate isolation of the 4” water line.

g. New 8” copper water line shall be insulated using the same type of material used on the existing 8” water line.

3) Install a 2” low flow bypass around the new PRV.

a. The 2” low flow bypass shall be copper, and configuration shall match existing PRV low flow bypass.

b. Install (2) new copper 2” ball valves for isolation.

c. Install a new 25-75psi pressure regulator in between the (2) 2” isolation valves.

d. Install (2) new mechanical pressure gauges on each side of the pressure regulator.

e. New 2” low flow bypass shall be insulated using the same make and type of material used on the existing low flow bypass on the existing PRV set up.

4) Install a new 4” Schedule 80 CPVC water service line for aquaculture.

a. The 4” water service to aquaculture shall be 4” Schedule 80 CPVC.

b. From the new 8” water service, downstream of the new PRV (as indicated in the drawings), install a 4” CPVC water service to the existing 2” copper aquaculture water service.

c. Install a new 4” ball valve (BV-1) on the 4” CPVC water line close to the 8” to 4” tee fitting.

d. The service line layout shall be reviewed and approved by the COR. New 4” aquaculture water line shall slope towards aquaculture.

e. Pressure test this new 4” CPVC water service to ensure there are no leaks before placing in service.

5) Install two new 8” valves to allow isolation of either PRV for maintenance or repair.

a. Insta-Valve® 250 by Hydra-Stop® (or approved equivalent valve) shall be used to allow for continuing water service to building 20.

b. Install one new 8” (NV-1) Insta-Valve® 250 by Hydra-Stop® (or approved equivalent) valve into the existing 8” water service line on the upstream side of the existing PRV using the hot tap method.

c. Install one new 8” valve (NV-2) Insta-Valve® 250 by Hydra-Stop® (or approved equivalent) valve into the existing 8” water service line on the downstream side of the existing PRV using the hot tap method.

d. Both valves shall be positioned and installed to allow for isolation of the existing PRV.

General Requirements Work Restrictions & Conditions

1. Hot tapping and water service interruptions shall be coordinated with the COR at least two weeks in advance.

2. Anything mentioned in the Scope of Work and not shown on the drawings or shown on the drawings and not mentioned in the Scope of Work, shall be of like effect as if shown or mentioned in both.

3. Interested parties are strongly encouraged to visit the site of the proposed work and review the existing conditions there relating to construction and labor, and to be fully informed as to the facilities involved, and the difficulties and restrictions that may affect the performance of the Contract. Failure to visit the site will not disqualify those submitting a proposal. However, change order requests for items that could have been reasonably ascertainable from a site visit (and included in a proposal) will be reviewed by the CO and evaluated accordingly.

4. The completed installation shall comply with all applicable provisions of the Manufacturers Requirements, and the SOW (Drawings and Specifications), enclosed and/or attached.

5. All work will be performed by qualified personnel as designed by OSHA and as applicable per manufacturer’s specifications.

6. Contractor shall verify all equipment and systems are operational and ensure that your quality control inspections and corrections have been accomplished before calling for the final inspection.

Site Security Access

1. Access to the construction site is controlled by a security fence and visitor/contractor check-in/check-out system. The contractors that will be onsite will be required to provide a valid driver’s license and be a valid United States Citizen to be able to access campus. All contractor/sub-contractor employees shall sign in and out at the main site entrance gate and wear a contractor/visitor identification badge at all times while on the site. The ID badges will be turned in at the end of the workday. A current government-issued identification with a picture ID is required for entry.

2. All visitors must be pre-registered prior to coming onto campus. It is the responsibility of the contractor to ensure that the USDA is notified in the appropriate timeframe of any personnel that are performing work onsite and dates that work will be performed.

3. Contractor’s vehicles will be allowed to offload materials and tools on the east side of building 20 and then shall park their vehicles in the building 22 parking lot. All vehicles and equipment must not impede traffic or affect building 20 operations. Parking areas will be designated by the COR prior to commencement of work. Vehicle badges shall be displayed at all times while the contractor is on site.

4. The Contractor shall use only the service roads and access routes approved by the Contracting Officer’s Representative.

5. Work shall be confined to the areas identified on the Drawings. Unless accompanied by a NCAH/USDA employee, the Contractor, sub-contractors, and their employees shall not enter buildings or facilities not specifically part of this project. Reasons included, but are not limited to, disease control and health requirements.

6. Additional security requirements may be imposed when the Federal Government raises the Homeland Security Alert Level. Additional directions will be provided if the situation occurs.

7. Failure to comply with access requirements shall be adequate grounds for removal of the Contractor/sub-contractor employees from the site and barring further site access to individuals.

Work Hours: Regular work hours for the site are 7:00AM to 3:30PM, Monday through Friday, excluding Government holidays. Requests for exceptions to this schedule shall be made in writing 5 days in advance and approved by the Contracting Officer's Representative.

Work Outside Regular Work Hours: Work scheduled outside regular work hours including late hours, Saturdays, Sundays, and Government holidays requires the Contracting Officer’s Representative’s (COR) approval in advance. Make application to the COR at least 5 calendar days prior to such work to allow arrangements to be made by the Government for access to the work area and inspection & monitoring arrangements. Requests shall include the exact dates, hours, location, and purpose of the exception. If approved, the COR will coordinate access with the site security office.

1. Construct Work in stages to accommodate Owner’s use of premises during construction period. Coordinate construction schedule and operations with Contracting Officer’s Representative (COR).

2. Contractor shall coordinate use of premises under direction of the COR. Contractor shall confine construction equipment, storage of materials and equipment and operations of workers to areas permitted by law, ordinances, permits, or requirements of Contract Documents, and shall not unreasonably encumber premises with construction equipment or other material or equipment.

Contractor shall:

1. Assume full responsibility for protection and safekeeping of items under this Agreement, stored on site.

2. Move any stored items, under Contractor’s control, which interfere with operations of Owner or separate contractor.

3. Obtain and pay for use of additional storage or Work areas needed for operations.

4. Transport all materials needed to the site. No deliveries to the USDA warehouses. USDA shall refuse any deliveries to the USDA warehouse that are scheduled for this project.

Owner will occupy premises during the entire period of construction for its normal operations. Coordinate with Contracting Officer’s Representative (COR) in all construction operations to minimize conflict, and to facilitate Owner usage. Contractor shall at all times conduct its operations as to ensure the least inconvenience to the Owner.

Security Clearance Requirements Use of Premises

1. Limit of premises to work in areas indicated. Do not disturb portions of site beyond areas in which the work is approved. If any existing equipment or structure is damaged, the contractor is required to return the condition back to pre-construction condition or better at no cost to the government.

2. Keep driveways, entrances, walkways, and doorways serving premises clear and available to the Government, employees, visitors, and emergency vehicles at all times. Do not use these areas for parking or storage of materials.

3. Limited parking may be available on the site away from each facility.

4. The contractor shall provide a list of all staff employees that will be working on the project to the Contracting Officer’s Representative (COR) a minimum of five days in advance.

5. Once onsite, contractors will be escorted by a USDA employee to the location of the work and will be escorted at all times while onsite.

Adherence to Security Policies and Procedures

1. The Contractor shall adhere to all Site, APHIS and USDA security policies and procedures including Code of Federal Regulations Requirements, Standard Operating Procedures, Security Directives, Security Procedures, General Orders, Post Orders and any applicable Government Policies and Procedures.

2. Failure to adhere to or violation of any above listed requirements, procedures, directives, orders and/or policies may result in criminal prosecution or contractor representative or contractor employee (violator) removal.

Intent of Contract Drawings

1. Government provided drawings, henceforth referred to as “Contract Drawings,” do not attempt to show complete details of building construction that may affect installation. Government provided diagrams of proposed systems are for reference only and do not necessarily show physical arrangement of all equipment and/or maximum number of devices. Minimum system requirements are shown.

2. Devices are shown diagrammatically only. System layout does not necessarily show maximum number of system components and should not be used for obtaining quantities for linear runs of piping and equipment.

3. Locations of existing and Government concept devices are approximate and may be distorted for clarity in representation.

Regulatory Requirements The equipment materials, installation, workmanship, and operation shall conform to the most stringent applicable requirements of the most recent editions of the associated publications, in the below section and in the attached specifications unless otherwise noted:

1. National Fire Protection Association (NFPA)

2. NFPA 101 – Safety to Life from Fire in Buildings and Structures.

3. NFPA 1 – Uniform Fire Code

4. NFPA 5000 – Building Construction and Safety Code

5. Underwriters Laboratories, Inc. (U.L.)

6. Appropriate U.L. Standards

7. State and Local Building Codes as adopted by the Authority Having Jurisdiction (AHJ).

8. The Uniform Federal Accessibility Standards (UFAS)

9. Occupational Safety and Health Administration (OSHA)

10. Architectural Barriers Act (ABA)

11. Equipment Manufacturer Printed Instructions

12. The Uniform Plumbing Code Coordination

1. The contractor shall coordinate all work with the Contracting Officer's Representative. In general, Owner will need a minimum of two (2) weeks’ notice of onsite activities.

2. The contractor shall submit an installation schedule for review and approval by the Contracting Officer's Representative within ten (10) days of task order award.

3. The contractor shall be solely responsible for coordinating work with all sub-contractors and ensuring that all items of joint use in conjunction with installations are completed.

Special Provisions

1. The Contractor shall confine all operations to within the work limits of the project and exercise special care to maintain natural surroundings undamaged. All surfaces and groundwork that has been altered for the installation of the new pressure reducing valve and the new aquaculture water line shall be refinished to match original condition by skilled personnel of the trades involved at no additional expense to the Government.

2. Finished surfaces of existing facilities that are affected, marred, scratched, or damaged by the contractor shall be refinished to match original condition.

3. Patching material shall be of the same type, style, and thickness, and shall be finished to match existing adjacent surface construction in color and texture.

4. Patching material, paint color, paint material and paint application methods shall be approved in advance by the Contracting Officer’s Representative.

5. No building structural members shall be cut or altered without prior approval of the Contracting Officer's Representative.

6. Any damage resulting from contractor's operation shall be brought to the attention of the Contracting Officer's Representative immediately.

7. The contractor shall take all necessary and reasonable measures to keep the work site clean of trash and debris. Work areas shall be cleaned immediately as work in that area is completed, and before moving to a new work site. Place all trash and debris in OSHA approved containers, remove, and dispose of trash off site daily.

8. The contractor shall move all materials, and equipment, including ladders and scaffolding from the site at the completion of each day's operation unless otherwise approved by the Contracting Officer's Representative.

9. The contractor shall provide proper safety equipment to workmen and ensure a safe environment for employees and the general public at all times. The contractor shall work to ensure free, unobstructed, and safe access to and about the work area.

Temporary Facilities

1. Utilities: The existing USDA utilities at the site may be used by the Contractor for completion of the contract work at no cost to the Contractor. The Contractor shall be responsible for making and removing any utility connections.

2. Telephones: The Contractor shall equip all his foremen and work leaders with cell phones as necessary to coordinate the work effort. The Government will not provide any phone service to the project.

3. Toilet Facilities: The Contractor will be permitted to use the toilet facilities located inside building 20.

Lock-out/Tag-out Program:

1. The Contractor and/or sub-contractor employees who will be working on the job will apply a lockout/tagout (LOTO) process to control dangerous energy sources. The Contractor/sub-contractor shall have a LOTO program established and use Contractor LOTO locks, tags, and procedures.

2. The Contractor/sub-contractor shall review their LOTO program with NCAH F.E.U. personnel to coordinate LOTO programs before implementing LOTO.

Submittal & Shop Drawings Procedures Submittal Register: At the beginning of the project, the Contractor shall provide a Submittal Register identifying all the items called out in the SOW for submittal to the COR for approval. The Contractor shall update and maintain the Submittal Register to show the current status of all required submittals.

Submittal Requirements Format: There is no formal submittal transmittal or format for this project other than the documents shall be submitted as PDF files, scanned, or created in documents that can be easily read when printed on 11x17 sheets. Exceptions for larger sheet sizes will be considered by the COR. Failure of the Contractor to provide legible submittals will be adequate grounds for rejection.

Identification: Submittals shall be labeled and marked for this project. The identification shall include Contractor/sub-contractor’s name, date of submittal, description of item, specification section, and details on product data that are marked clearly for this project.

Submittal Procedures: All submittals will be posted in PDF by the Contractor and sent to the USDA for review. This same submittal process will be used for RFIs, Change Bulletins, etc.

Approved Submittals: The approval/acceptance of submittals is not to be construed as a complete check. Approval or acceptance will not relieve the Contractor of the responsibility for any error which may exist.

Submittal items for this project:

1. New 150lb pressure reducing valve.

2. New 25-75 pressure reducing valve.

3. New 4” ball valves

4. New 2” ball valves

5. 4” CPVC

6. 8” copper pipe

7. 8” valves (hot tapped)

8. 8” Hot tap saddles

9. Hot tap method and procedure

10. Insulation materials

Warranty Documentation

1. Warranty List: Provide a warranty summary sheet in spreadsheet format with all the warranties listed by section, description, supplier, warranty contact, start date, end date. Provide electronic copy to the COR and place printed copy in the front of the Warranty Binder.

2. Warranty Copies in Binder: Provide one signed & dated copy of all warranties for all the new equipment, valves, hot tap saddles and piping installed on the project. The Warranty binder shall be divided by Specification Section and shall be provided to the COR. An electronic (scanned) copy of the Warranty Binder in a PDF file shall be submitted with the final close-out documentation.

Warranty Items:

1. New pressure reducing valves.

2. Hot tapped valves and saddles.

Operation & Maintenance Manuals: Contractor shall provide a printed copy of all Operation & Maintenance documentation provided with the new pressure reducing valve and associated equipment installed in the project and place the manuals in an organized binder. The O&M Manuals shall be organized by specification section and shall have an index at the front of the binder. The Contractor shall also provide a PDF version of the Manuals to be submitted with the close-out documentation.

Record Drawings Redline Specifications: During the construction period the Contractor shall keep an updated & marked-up or “redline” copy of the project specifications on the jobsite. The redline set shall include notes on changes, RFI responses, and other field notes. At the end of the project the Contractor shall electronically scan the redline specifications and provide an electronic copy in PDF to the Owner along with the close-out documentation.

Redline Drawings: During the construction period the Contractor shall keep an updated “redline” or “conformed” copy of the project drawings on the jobsite. The redline set shall include notes on changes, RFI responses, and other field notes. At the end of the project the Contractor shall electronically scan the redline drawings at full-size and in color and provide an electronic copy in PDF to the Owner along with the close-out documentation.

END OF SECTION

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