Atch 1. SOO.pdf

Fabrication Shop Machinery Safety Measure Installation Statement of Objectives (SOO)

July 24, 2025

Laughlin AFB Fabrication Shop is seeking proposals for installation of requested safety measures on the following shop machines:

1. Edwards 75 Ton Ironworker

2. Dake Johnson JH10 Horizontal Band Saw

3. Clausing/Kondia FV-1 Knee Milling Machine

4. Hardinge JHLV-H Machine Lathe

5. Bridgeport EZ Trax DX2 Milling Machine

6. LeBlond RKL-1960V Lathe

7. Taumel Assembly Systems T-500 6456 Riveting Machine

8. Cincinnati Model LE ½" Upright Drilling Machine

9. Dake V-16 Vertical Band Saw

These requested safety measures are based upon recommendations from a safety survey that evaluated each of the machines for safety compliance based on OSHA, ANSI, and NFPA Standards; specifically, NFPA 79, OSHA 1910.1 paragraph (a), OSHA 1910.3 paragraph (b)(1), OSHA 1910.212 (a), and DAFMAN 91-203 25 MARCH 2022 Chapter 11 requirements.

The survey focused on required covers, guards, controls, power disconnects, user interface areas where technicians interact with the machinery, and other hazardous emissions/discharges that can cause injury to the direct operators or other technicians in the work area.

All proposals for installation of recommended safety measures for bringing discrepant machinery into safety compliance must include full cost estimate for turn-key installation of all recommended safety upgrades, and an estimate for machinery downtime for quoted safety upgrades.

Safety Measure enhancements must include, at a minimum, all recommended safety measures or better industry alternatives for each of the following machines:

Edwards 75 Ton Ironworker:

• Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure (x2)

• Danger Sign—“Closing Ram and Die” (for rear of press brake) (10” x 12”)

Dake Johnson JH10 Horizontal Band Saw:

• Horizontal Motor Operator Station to provide a self-latching red emergency-stop palm button and motor start and stop push buttons mounted in a NEMA 12 enclosure

• Combination Disconnect/Starter—furnished in a plain-door NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 12-A IEC non-reversing magnetic motor starter for the main drive motor. All motor operators will be in a remote station. The unit will include a transformer and will be generically numbered and wired to terminals

• Danger Sign (for cutting or turning machine( (5” x 6”)

FA3099-25-Q-0005

Attachment 1

• Aluminum extrusion with corner brackets for mounting

Clausing/Kondia FV-1 Knee Milling Machine

• Yellow Background Square Emergency-Stop Nameplate ONLY

• Shield, Octagonal, 12" x 8" w/LED, Left Mount, Articulating, Single Head Pivot w/Interlock, 2 Arms, 24" Reach, 14" Offset, Lighted - Interlocked Enclosure

Hardinge JHLV-H Machine Lathe

• Cable and Push-Button E-Stop Assembly consisting of a cable and push-button e-stop device (2 NO safety contacts and 1 NC auxiliary contact), indicator light with 115-V AC bulb, 7 yd of cable, tension kit, and mounting tabs for danger sign

• Turnbuckle and Spring Turnbuckle and extension spring designed for use with cable pull emergency stop device to comply with requirement to operate in any direction

• Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

• Danger Sign (for cutting or turning machine) (5” x 6”)

Bridgeport EZ Trax DX2 Milling Machine

• Yellow Background Square Emergency-Stop Nameplate ONLY

• Shield, Octagonal, 12" x 8" w/LED, Left Mount, Articulating, Single Head Pivot w/Interlock, 2 Arms, 24" Reach, 14" Offset, Lighted - Interlocked Enclosure

LeBlond RKL-1960V Lathe

• Cable and Push-Button E-Stop Assembly consisting of a cable and push-button e-stop device (2 NO safety contacts and 1 NC auxiliary contact), indicator light with 115-V AC bulb, 7 yd of cable, tension kit, and mounting tabs for danger sign

• Universal Ball & Socket Shield with 8” x 10” concave shield and 21” arm

• Turnbuckle and Spring Turnbuckle and extension spring designed for use with cable pull emergency stop device to comply with requirement to operate in any direction

• Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

Taumel Assembly Systems T-500 6456 Riveting Machine

• Danger Sign—“Closing Ram and Die” (for rear of press brake) (10” x 12”)

• One 3-sided guard to be installed around the machine made from 1" x 1" extruded aluminum frame and 1/2 black mesh panels to prevent access to point of operation during aircraft brake pad to disk installation process.

• Two-Hand Control Bar Assembly (16” x 2” x 1”) consisting of two guarded Banner Opto-Touch run/inch buttons and one red 40mm twist-to-return emergency-stop button

• PLC Based Expandable Safety Controller in a NEMA 12 enclosure including force-guided relays and prewired, and programed, for safety devices, a fault indicator, a power supply. The unit can be set up for auto or manual reset, operator controls may be located on the face of the control enclosure, or in a remote operator station.

Cincinnati Model LE ½" Upright Drilling Machine

• Universal Ball & Socket Shield with 8” x 10” concave shield and 21” arm

FA3099-25-Q-0005

• Horizontal Motor Operator Station to provide a self-latching red emergency-stop palm button and motor start and stop push buttons mounted in a NEMA 12 enclosure

• Combination Disconnect/Starter—furnished in a plain-door NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 12-A IEC non-reversing magnetic motor starter for the main drive motor. All motor operators will be in a remote station. The unit will include a transformer and will be generically numbered and wired to terminals

• Aluminum extrusion with corner brackets for mounting

Dake V-16 Vertical Band Saw

• Universal Ball & Socket Shield with 8” x 10” concave shield and 21” arm

FA3099-25-Q-0005