Atch 01_Requirements Document_Valves.pdf

Control and Isolation Valves

Requirements Document

For

Arnold AFB, TN

June 2020

1.0 PURPOSE

The Aeropropulsion Test Branch’s mission is to lead DoD Acquisition support by performing operability, durability, and performance tests providing validated data and analysis that will be used to make unbiased acquisition decision.

2.0 SCOPE

14873 Control Valves Qty

HPA-PCV7-RO 1

HPA-TCV6-RO 1

HPA-FCV12-RO 1

15080 Isolation Valves

HPA-V7-RO 1

HPA-V6-RO 1

HPA-V5-RO 1

HPA-AV9-RO 1

HPA-AV8-RO 1

15080 Control Valves

HPA-TCV1-RO 1

HPA-PCV3-RO 1

HPA-FCV9-RO 1

HPA-FCV10-RO 1

HPA-PCVXX-RO HPA-

1PACK

Total Valves 13

2.1 Valve specifications

Valves have different specifications based on testing requirements. See the following pages for specifications unique to each valve type.

3.0 DELIVERABLES

Valves have different delivery dates based on testing requirements. See the following pages for deliverables unique to each valve type.

Individual Valve Requirements

1.0 Control Valve HPA-PCV7-RO

2.0 The vendor shall deliver one globe valve that meets the following requirements:

2.1 Operating conditions

2.1.1 Medium: air

2.1.2 Molar Mass: 28.97 g/mol

2.1.3 Design Temperature: 100 °F

2.1.4 Design Pressure: 4,400 psig

2.1.5 Service Condition: Modulating

2.1.6 Fluid Velocity at Valve Inlet: Per Vendor

2.1.7 Environment: Outdoor

2.1.8 Class: 1 Division: 2 Group: C/D

2.1.9 Maximum Allowable:

a) Shutoff Pressure Differential 4,400 psig

b) Temperature: 100 °F

c) Occur Simultaneously: Yes

2.1.10

Condition: 1 2 3

Flow Rate: 0.2 0.6 1.0 lb./sec

Temperature: 100 100 100 °F

Inlet Pressure: 1000 1000 1000 psig

Outlet Pressure: 200 200 200 psig

2.2 Valve specifications

2.2.1 Body Type: Globe

2.2.2 Flange Rating (ANSI): Class 2500

2.2.3 Body Material: 300 Series Austenitic Stainless Steel

2.2.4 Seat Material: Hard Faced

2.2.5 Trim Material: Hard Faced

2.2.6 End Connection Type:

a) Inlet: Hub

b) Outlet: Hub

2.2.7 Connection Size & Schedule: NPS: 1” Schedule: 160

2.2.8 Characteristic: Equal Percentage

2.2.9 Stuffing Box Packing: Double

2.2.10 Air Fails, Valve: Closes

2.2.11 Electric Power Fails, Valve: Closes

2.2.12 Limit Switches: Quantity: 2 / Voltage Rating: 30VDC

2.2.13 Limit Switch Locations: Fully Open Position; Fully Closed Position

2.2.14 Limit Switch Types/Class: SPDT/Form C

2.2.15 Solenoid Operator: None

2.2.16 Solenoid Location: N/A

2.2.17 Positioner: Smart Positioner

2.2.18 Converter Location: Valve Yoke

2.2.19 Input Signal: 4mA to 20mA

2.2.20 Position Transmitter: Valve Yoke

2.2.21 Transmitter Type: Other: 4 to 20 mA Loop Powered, 2-wire

2.2.22 Testing shall be in accordance with the following:

a) Hydrostatic Pressure Test per ASME B16.34

b) Seat Leakage Test per FCI 70-2

c) Liquid Penetrant Examination of All Accessible Surfaces per ASME Section V

2.2.23 End Connections shall be Grayloc 1GR7 or equal

2.2.24 Required Cv range shall be achieved with valve position between 20% and 80% open

2.2.25 Maximum Cv shall not exceed 3.0

2.2.26 Shutoff Class IV

2.2.27 Furnish with pneumatic cylinder actuator

2.2.28 Air actuator shall be cylinder sized for 60 psig Air/GN2 and rated for minimum of 150 psig

2.2.29 Furnish valve positioner with Valtek Logix 3800-series or approved equal smart positioner

2.2.30 Valve, actuator and listed accessories furnished assembled as a single unit

2.2.31 Furnished valve shall be operational under the assumption that expansion cooling takes place

3.1 The vendor shall deliver the hardware to USAF Warehouse Receiving #1, 1476 Avenue E, Arnold

AFB, TN 37389 by 1 November 2020.

3.2 Valve Drawing

3.3 Shop Test Reports (per 2.2.22)

3.4 Certified Material Test Report (per 2.2.22)

3.5 Valve Cv and Position Curve

1.0 Control Valve HPA-TCV6-RO

2.0 The vendor shall deliver one modulating globe valve that meets the following requirements:

2.1.3 Design Temperature: 100 °F

2.1.4 Design Pressure: 4,400 psig

2.1.6 Fluid Felocity at Valve Inlet: Per Vendor

2.1.7 Pressure Loss When Fully Open: Per Vendor

2.1.8 Environment: Outdoor

2.1.9 Class: 1 Division: 2 Group: C/D

2.1.10 Maximum Allowable:

a) Shutoff Pressure Differential 4,400 psig

2.1.11

Flow Rate: 0.02 0.16 0.26 lb./sec

Temperature: 100 100 100 °F

Outlet Pressure: 200 200 200 psig

2.2.7 Connection Size & Schedule: NPS: 1” Schedule: 160

2.2.23 End Connections shall be Grayloc 1GR7 or equal

2.2.25 Maximum Cv shall not exceed 3.0

2.2.26 Shutoff Class IV

2.2.27 Furnish with pneumatic cylinder actuator

2.2.28 Air actuator shall be cylinder sized for 60 psig Air/GN2 and rated for minimum of 150 psig

2.2.29 Furnish valve positioner with Valtek Logix 3800-series or approved equal smart positioner

2.2.30 Valve, actuator and listed accessories furnished assembled as a single unit

2.2.31 Furnished valve shall be operational under the assumption that expansion cooling takes place

1.0 Control Valve HPA-FCV12-RO

2.1.3 Design Temperature: 800° F

2.1.4 Design Pressure: 400 psig

2.1.6 Fluid Velocity at Valve Inlet: Per Vendor

2.1.7 Pressure Loss When Fully Open: Per Vendor

2.1.8 Environment: Outdoor

2.1.9 Class: 1 Division: 2 Group: C/D

2.1.10 Maximum Allowable:

a) Shutoff Pressure Differential 400 psig

b) Temperature: 800 °F

2.1.11

Flow Rate: 0.3 1.0 0.5 lb./sec

Temperature: 450 450 300 °F

Inlet Pressure: 230 215 35 psig

Outlet Pressure: 20 20 20 psig

2.1.12 Design Code: ASME B16.34

2.1.13 Pipe Design: ASME B31.3

2.2.2 Flange Rating (ANSI): Class 300

a) Inlet: Flanged (Raised Face)

b) Outlet: Flanged (Raised Face)

2.2.7 Connection Size & Schedule: NPS: 2” Schedule: 80

2.2.10 Air Fails, Valve: Open

2.2.11 Electric Power Fails, Valve: Open

2.2.17. Positioner: Smart Positioner

2.2.18. Converter Location: Valve Yoke

2.2.21. Transmitter Type: Other: 4 to 20 mA Loop Powered, 2-wire

2.2.25 Shutoff Class IV

2.2.26 Furnish with pneumatic cylinder actuator

2.2.27 Air actuator shall be cylinder sized for 60 psig Air/GN2 and rated for minimum of 150 psig

2.2.28 Furnish valve positioner with Valtek Logix 3800-series or approved equal smart positioner

2.2.29 Valve, actuator and listed accessories furnished assembled as a single unit

2.2.30 Furnished valve shall be operational under the assumption that expansion cooling takes place

AFB, TN 37389 by 1 December 2020.

1.0 Isolation Valve HPA-V7-RO

2.0 The vendor shall deliver one ball valve that meets the following requirements:

2.1.2 Design Temperature: 1,000 °F

2.1.3 Design Pressure: 1,230 psig

2.1.4 Service Condition: On-Off

2.1.5 Fluid Velocity at Valve Inlet: Per Vendor

2.1.6 Pressure Loss When Fully Open: 0 psig

2.1.8 Maximum Allowable:

a) Shutoff Pressure Differential 1,230 psig

b) Temperature: 1000 °F

2.1.9 Pipe Design: ASME B31.3

2.1.10 Design Code: ASME B16.34

2.2.1 Body Type: Ball

2.2.2 Body Rating (ANSI): Class 2500

2.2.3 Body Material:

a) 316 Stainless Steel

b) If applicable specify ASTM No.: A182 F316 or Approved equal

2.2.5 Trim Material: 316 Stainless Steel

2.2.6 End Connection Type, Size &, Schedule:

a) Inlet: Hub; NPS: 2 inch; Schedule: SCH 80

b) Outlet: Hub; NPS: 2 inch; SCH 80

2.2.10 Testing shall be in accordance with the following:

b) Valve Testing per MSS SP-61

c) Seat Leakage Test per MSS SP-61

2.2.11 Furnish valve with a Fore Bore Opening

2.2.12 All connections shall have Grayloc 2GR20 or equal

2.2.13 Valve, Actuator and Listed Accessories Furnished Assemble as a single unit

2.2.14 MSS SP-61 Leakage

2.3 Actuator specifications

2.3.1 Actuator Type: Hand wheel

2.3.2 Maximum Rim Pull: 30lbf

2.3.3 Accessories: Position Indicator

2.3.4 Limit Switches: None

2.3.5 Solenoid Operator: None

3.2 Catalog Cut Sheets

3.3 Shop Test Reports (per 2.2.10)

3.4 Certified Material Test Report (per 2.2.10)

1.0 Isolation Valve HPA-V6-RO

b) Temperature: 1000 °F

2.2.2 Body Rating (ANSI): Class 2500

b) If applicable, specify ASTM No.: A182 F31 or Approved Equal

a) Inlet: Hub; NPS: 2 inch; Schedule: SCH 80

b) Outlet: Hub; NPS: 2 inch; SCH 80

2.2.7 Stuffing Box Packing: Double

2.2.8 Testing shall be in accordance with the following:

2.2.9 Furnish valve with a Fore Bore Opening

2.2.10 All connections shall have Grayloc 2GR20 or equal

2.2.11 Valve, Actuator and Listed Accessories Furnished Assemble as a single unit

2.2.12 MSS SP-61 Leakage

3.3 Shop Test Reports (per 2.2.8)

3.4 Certified Material Test Report (per 2.2.8)

1.0 Isolation Valve HPA-V5-RO

2.1.3 Design Pressure: 400 psig

2.1.5 Fluid Velocity at Valve Inlet: N/A

b) Temperature: 1,000 °F

2.2.2 Body Rating (ANSI): Class 600

b) If applicable specify ASTM No.: A182 316 or Approved equal

a) Inlet: Hub; NPS: 3 inch; Schedule: SCH 40

b) Outlet: Hub; NPS: 3 inch; SCH 40

2.2.12 All connections shall have Grayloc 3G27 or equal

2.2.13 Valve, Actuator and Listed Accessories Furnished Assemble as a single unit

2.2.14 MSS SP-61 Leakage

3.5 Manual that includes spec sheets of all components of valve assembly

1.0 Isolation Valve HPA-AV9-RO

a) Inlet: Threaded; NPS: 2 inch; Schedule: SCH 80

b) Outlet: Threaded; NPS: 2 inch; SCH 80

2.2.12 Valve, Actuator and Listed Accessories Furnished Assemble as a single unit

2.2.13 MSS SP-61 Leakage

2.3.1 Actuator Type: Pneumatic Cylinder

2.3.4 Air Fails, Valve: In Place

2.3.5 Electric Power Fails, Valve: In place

2.3.6 Limit Switches: Quantity: 2 / Voltage Rating 30V

2.3.7 Limit Switch Locations: Fully Open Position; Fully Closed Position

2.3.8 Solenoid Operator: DC

2.3.9 Solenoid Location: Valve Yoke

2.3.10 Actuator shall be sized for 60 psig air/GN2 and be rated for 150psig

3.5 Manual that includes spec sheets of all components of the valve assembly

1.0 Isolation Valve HPA-AV8-RO

2.0 The vendor shall deliver one butterfly valve that meets the following requirements:

a) Shutoff Pressure Differential: 400 psig

2.2.1 Body Type: Butterfly

a) Inlet: Flanged; NPS: 3 inch; Schedule: SCH 40

b) Outlet: Flanged; NPS: 3 inch; SCH 40

2.2.12 Valve, Actuator and Listed Accessories Furnished Assemble as a single unit

2.2.13 MSS SP-61 Leakage

2.2.14 Furnish valve with a wafer style body

2.2.15 All Flanges shall be ASME B.16.5 Ring Type Joint

2.3.1 Actuator Type: Pneumatic Cylinder

2.3.2 Maximum Rim Pull: N/A

2.3.4 Air Fails, Valve: Closes

2.3.5 Electric Power Fails, Valve: Closes

2.3.6 Limit Switches: Quantity: 2 / Voltage Rating 30V

2.3.7 Limit Switch Locations: Fully Open Position; Fully Closed Position

2.3.7 Limit Switch Type/Class: 2A @ 30VDC SPDT Form C

2.3.8 Solenoid Operator: DC; Voltage Rating: 24V

2.3.9 Solenoid Location: Valve Yoke

2.3.10 Actuator shall be sized for 60 psig air/GN2 and be rated for 150 psig

1.0 Control Valve HPA-TCV1-RO

2.1.2 Design Temperature: 100 °F

2.1.3 Design Pressure: 915 psig

2.1.4 Service Condition: Modulating

2.1.6 Pressure Loss When Fully Open: N/A

a) Shutoff Pressure Differential 915 psig

Flow Rate: 0.5 1.0 2.0 lb./sec

Temperature: -20 -20 -30 °F

Inlet Pressure: 800 800 800 psig

Outlet Pressure: 120 200 300 psig

2.1.11 Design Code: ASME B16.34

2.1.12 Pipe Design: ASME B31.3

2.2.2 Flange Rating (ANSI): Class 600

a) 304 Stainless Steel

b) If applicable, specify ASTM No.: A182 F304 or Approved Equal

2.2.14 Limit Switch Types/Class: SPDT

2.2.30 All Connections shall have Grayloc 2GR20 or equal

2.2.31 Furnish valve that shall be functional under the effect of expansion cooling with minimum temperature of -50 °F

2.2.32 Proposed trim must be standard commercially available

3.6 Manual that includes spec sheets for all components of the valve assembly

1.0 Control Valve HPA-PCV3-RO

Flow Rate: 3.5 4.0 5 lb./sec

Temperature: 600 950 1000 °F

Outlet Pressure: 120 200 300 psig

b) If applicable, specify ASTM No.: A182 F316 or Approved Equal

2.2.8 Characteristic: Linear

2.2.30 All Connections shall have Grayloc 2GR20 or equal

1.0 Control Valve HPA-FCV9-RO

Flow Rate: 0.5 4.0 5.0 lb./sec

Temperature: 500 850 950 °F

Inlet Pressure: 70 250 360 psig

Outlet Pressure: Ambient Ambient Ambient psig

2.2.7 Connection Size & Schedule: NPS: 3” Schedule: 40

2.2.24 Required Cv range shall be achieved with valve position between 10% and 80% open

2.2.30 Valve Positioner shall be Logix 3800 or equal

2.2.30 All Connections shall have Grayloc 3GR27 or equal

2.2.31 Proposed trim must be standard commercially available

1.0 Control Valve HPA-FCV10-RO

Flow Rate: 0.5 4.0 5.0 lb./sec

Temperature: 500 850 950 °F

Inlet Pressure: 70 250 360 psig

Outlet Pressure: Ambient Ambient Ambient psig

2.2.24 Required Cv range shall be achieved with valve position between 10% and 80% open

2.2.30 Valve Positioner shall be Logix 3800 or equal

2.2.31 Proposed trim must be standard commercially available

1.0 Control Valve HPA-PCVXX-RO HPA-1PACK

2.1.2 Design Temperature: 700 °F

2.1.3 Design Pressure: 300 psig

2.1.5 Fluid Velocity at Valve Inlet: 110.13 fps

2.1.6 Pressure Loss When Fully Open: 30.10 psig

2.1.8 Class: N/A Division: N/A Group: N/A

a) Shutoff Pressure Differential 300 psig

b) Temperature: 700 °F

Flow Rate: 1.5 0.6 0.5 lb./sec

Temperature: 610 450 400 °F

Inlet Pressure: 110 100 45 psig

Outlet Pressure: 0 0 0 psig

2.2.2 Flange Rating (ANSI): Class 300

2.2.14 Limit Switch Types/Class: N/A

2.2.30 Furnish with one spare set of trim for field replacement