Appendix M - Sample MOP Detail.docx

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Attached to
Condenser Water Filtration System Upgrade Federal contract opportunity
Solicitation number
HC102821R0018
Issued by
Defense Information Systems Agency

About this file

This request for proposal seeks to upgrade an existing condenser water filtration, controls and piping system at a Defense Information Systems Agency facility in San Antonio, Texas. The contractor must enhance cooling towers, replace piping, adjust water pumps and filtration controls, and provide temporary chillers for redundancy testing. The capital equipment project concerns only the IT mechanical system. A site visit is scheduled for March 31, 2021 with sessions at 9:00 am and 12:30 pm Central Time. Offerors are strongly urged to attend to fully understand the work location and conditions. Questions are due no later than April 9, 2021 at 2:00 pm Central Time to mark.e.kraft2.civ@mail.mil. The government reserves the right not to answer questions submitted after this deadline.

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Other files for this federal contract opportunity

Other files attached to Condenser Water Filtration System Upgrade, newest first.
File Type Posted
HC102821R00180010.pdf PDF
Updated HC102821R0018-PaymentPlan.xlsx XLSX spreadsheet
HC102821R00180008.pdf PDF
QandA on WaterFiltration Upgrade.xlsx XLSX spreadsheet
HC102821R00180006.pdf PDF
HC102821R0018-Payment Plan.xlsx XLSX spreadsheet
HC102821R0018-Revised CLIN Pricing Worksheet.xlsx XLSX spreadsheet
HC102821R00180004.pdf PDF
Appendix R - Temporary Chiller Connection Point Drawing V2.pdf PDF
183144S-eTCX-0210-SRV.pdf PDF
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HC102821R00180001.pdf PDF
Appendix A - Mechanical Drawing Set (FOUO).pdf PDF
Appendix Q - Contractor NDA.docx DOCX document
Appendix P - Electrical Safety Program.pdf PDF
Appendix L - 2018 BAS Drawings (FOUO).pdf PDF
Appendix H - Temporary Chiller Submittal Example.pdf PDF
Appendix C - Pump Submittal Example.pdf PDF
Appendix B - DISA Electrical Master Drawing (FOUO).pdf PDF
Appendix N - SEC Inventory and EPL Format.xls XLS spreadsheet
Appendix D - Pump Specification.docx DOCX document
Appendix K - San Antonio Building Layout (FOUO).pdf PDF
Appendix O - SEC Process.xlsx XLSX spreadsheet
HC102821R0018.pdf PDF
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Text version

UNCLASSIFIED – FOR OFFICIAL USE ONLY

Rev X Date 2015 Building xxx

DECC _

NOTE: The purpose of this document is to be a representative sample. It is provided for information only. This is not a constrictive format. Each MOP should be developed for the task at hand. This sample was developed from a previous MOP addressing a complex task involving multiple organizations. The MOP required for the reader’s task may require more or less detail.

Method of Procedure (MOP) Project ask Name For TASK NAME Date

INTRODUCTION

What are you doing and why?

The following pages detail the step-by-step procedures for:

1. Bullet outline for MOP

MANAGEMENT

All activities will proceed at the direction of MOP Management. MOP Management shall be the designated Test Manager(s) (TM) representative(s) from <Company name>/DISA.

MOP STAKEHOLDERS

TM- Test Manager(s) for the MOP Tech- Those having an active role in the activities Obsv- Observers

ORGANIZATIONS INVOLVED

DISA – Defense Information Systems Agency: Customer FAC – DISA Facilities Management SSI – Satellite Services Incorporated (facility operations and maintenance contractor) DLA – Defense Logistics Agency(facility operations and maintenance contractor) CUS – Cooperative Utility Services, LLC: Utility Service Provider Your company Others

TERMINOLOGY

Equipment names and locations listed throughout this document shall be named as follows see attached map(s) for location on site:

SWGR – A 480V “A” Critical Switchgear: Located ___________ SWGR – B 480V “BA” Critical Switchgear: Located ___________

SWGR -CExisting 480V “C” Essential Switchgear: Located ___________
SWGR -DExisting 480V “D” Bus Essential Switchgear: Located ___________
FACPFire Alarm Control Panel
SOOSequence of Operation(s)
MCCMotor Control Center
MechMechanical Room
UPSUninterruptable Power Supply
OTHERAs Necessary

TEST PARTICIPANTS: (to be completed prior to test and distributed in updated MOP to stakeholders)

Name

Role

Org email address

Phone

MOP OUTLINE

· Provide a bulleted or numbered list that provides a basic outline

SECTION A - PREPARATORY-SHUTDOWN ACTIVITIES CHECKLIST NOTE: Day 0 is Currently 16 March 2015 at 0700L

Task #
DAY
TASK
Name
Location
Complete
1
-45
ASI submitted.
FAC
Remote
2
-30
Coordinate the shutdown of the fire alarm system on Day 0 (give specific date) with the appropriate FA contractor and fire department. Provide an updated schedule immediately of the date changes.

FAC

3
-15
Verify the ASI has been approved and no schedule changes are required. Inform all Personnel.
FAC
Remote
4
-5
Confirm that all materials, equipment, tools, etc. are available for all work that is scheduled to be accomplished on the de-energized bus.
HEI/CUS
Remote
5
-5
Advise building occupants That power will be going up and down to administrative areas throughout the day while cutover activities take place.

FAC

Remote

6
-5
Confirm the shutdown of the fire alarm system on Day 0 (give specific date) with the appropriate FA contractor and fire department.
FAC/SSI
Remote
7
-1
Advise building occupants of activities and impact to work.
FAC
Remote

SECTION B – UTILITY CUTOVER PROCEDURES

Note: The actual shutdown will be scheduled for (See Section A) the day of the shutdown. This script will begin 15 minutes prior to that time onthe day of the shutdown. Test Participants are requested to be present at 0630 of Day 0.

Task #
Min- utes
TASK
Name
Location
Time Complete
1.
-15
TMs have reviewed weather report and considered other factors and determine if any negative impacts to the utility cutover.
ALL
SWGR-C
2.
-14

All participants on site and present in the SWGR room for the pre- shutdown briefing. TMs review the MOP from this point forward. All participants have flashlights/PPE (including 40cal suit), Lockout/Tagout devices, and confirm their area of responsibility is ready for the shutdown to proceed. Cooling fan is running. Perform Comm check for all radio users in their assigned locations:

TM – SWGR C/D

FAC - SWGR C/D

SSI - SWGR C/D

CUS - SWGR C/D and Yard/PCE HEI - SWGR C/D and Yard/PCE

SWGR-C

3.
-13
Insure all critical and essential loads are operating as expected.
SSI/FAC
ALL
4.
-10
Shut down Fire Alarm System. Coordinate with appropriate FA contractor and Base Fire Department
SSI/FAC
FACP
5.
-9
HEI adjusts Utility Return Timer to 1 minute for test scenario.
HEI
PCE
6.
-9
Verify that the D SWGR Main Breaker is OPEN and LOTO’d in the OPEN position. Locking tree and SSI locks in place.
SSI
SWGR-D
7.
-9
Verify that the D SWGR Utility Knife Switch is OPEN and LOTO’d in the OPEN position. SSI/CUS/HEI locks are present on lock-out tree.
SSI/CUS/HEI
SWGR-D
8.
-8
Verify that Tie Breaker 52BT is closed and that the D and C busses are being fed from the C SWGR Main Breaker.
SSI
SWGR-C/D
9.
-7
Check/record meter readings for Essential Switchgear C & D Bus:
Switchgear C KW_______Switchgear D KW__________
Ia __________Ia __________
Ib __________Ib __________
Ic __________Ic __________
SSI/TM
SWGR-C/D
10.
-5
Verify the generator switchgear (inside the mechanical room) is in MANUAL mode and generator switches #2, #3, and #4 are in the OFF position.
SSI
GSWGR
11.
-4
Verify all equipment is configured to allow CUS to de-energize the utility feed to the “D” SWGR.
ALL
SWGR-C/D
12.
-1
TM gives approval to CUS to open the utility switch outside the building.
TM
SWGR-C/D
13.
0
CUS opens utility switch G08-04-02, de-energizing utility feed to “D” SWGR.

EXPECTED RESULT: Utility feed is de-energized.

CUS
Yard
14.
1
CUS and HEI place their LOTO Utility Switch G08-04-02.
CUS/HEI
Yard
15.
2
CUS/HEI ground phases according to their requirements on BOTH the utility switch in the Yard and the knife switch in the Mechanical Room on the D Bus side.
CUS/HEI
Yard/Mech
16.
3
CUS/HEI cutover utility feed to PCE.

Timeframes from this point will depend on actual work conditions. For the purpose of this MOP, 45 minutes are planned. All participants are encouraged to accomplish work in a safe and expeditious manner to accommodate a full schedule of activities for the day.

CUS/HEI
Yard/PCE
17.
45
CUS/HEI work complete. Grounding straps and LOTO are removed from switches in the Yard and Mech utility switches. Knife Switch serving SWGR-D MV Transformer is LOTO’d and ready for operation
CUS/HEI
Yard/PCE
18.
45
SSI configures pumps and chillers for the next step.
SSI
Mechanical Room
19.
50
TM Gives HEI approval to Close Utility Switchgear Breaker F1A, restoring the 12KV feed to the D SWGR Utility knife Switch.
HEI
PCE
20.
51
HEI closes 12KV feeder breaker from PCE.

EXPECTED RESULT: Line side of knife switch is energized

HEI
SWGR-D
21.
52
TM gives approval to CUS/SSI/HEI to remove LOTO off of knife switch feeding transformer on “D” Side. All parties remove LOTO.

NOTE: SWGR-D Main Breaker is OPEN and LOTO with SSI Locks.

SSI/CUS/HEI
SWGR-D
22.
53
TM gives CUS approval to close SWGR-D knife switch. CUS closes switch.

EXPECTED RESULT: SWGR-D transformer energizes.

CUS
SWGR-D
23.
54
TM gives SSI approval to remove lock from locking tree on SWGR-D Main Breaker.
SSI
SWGR-D
24.
55
SSI removes lock from SWGR-D Main Breaker, leaving locking tree in place.
SSI
SWGR-D
25.
56
TM gives SSI approval to open SWGR-C Main Breaker and place locking tree and SSI lock on SWGR-C Main Breaker.
SSI
SWGR-C/D
26.
57
SSI opens SWGR-C Main Breaker and places locking tree and SSI lock on SWGR-C Main Breaker.

EXPECTED RESULT:

1. Critical Loads on the A and B Bus remain ON.

2. Essential C and D Busses are completely de-energized, lights go out.

3. All house loads in building go dark.

4. Lights go out in Mechanical Room.

SSI
SWGR-C
27.
58
TM gives SSI approval to remove locking tree from SWGR-D Main Breaker and CLOSE the SWGR-D Main Breaker.
TM
SWGR-D
28.
59
SSI removes locking tree from SWGR-D Main Breaker and CLOSES the breaker.

EXPECTED RESULT:

1. SWGR-D and SWGR C (via closed Tie Breaker 52BT) busses are energized.

2. Critical Loads on the A and B Bus remain ON.

3. All house loads in building are energized.

4. Lights come on in Mechanical Room.

SSI
SWGR-D
29.
60
SSI verifies proper operation of chillers and pumps.
SSI
Mech
30.
63
FAC returns elevator to normal operation.
FAC
Elevator
31.
70
FAC/SSI verify facility equipment is operating normally.
FAC/SSI
Various
32.
71
Check/record meter readings for Essential Switchgear C & D Bus:
Switchgear C KW_______Switchgear D KW__________
Ia __________Ia __________
Ib __________Ib __________
Ic __________Ic __________
SSI/TM
SWGR-C/D
33.
72
TM gives CUS approval to OPEN and LOTO the utility knife switch feeding SWGR-C.
TM/CUS
SWGR-C
34.
72
CUS OPENS utility knife switch feeding SWGR-C. CUS places locking tree and locks on switch. SSI/HEI place LOTO on locking tree as well.

EXPECTED RESULT: SWGR-C transformer de-energizes.

SSI/CUS/HEI
SWGR-C
35.
73
TM gives CUS approval to open Utility Feed Switch G08-04-05 in the YARD.
TM
Mech
36.
74
CUS opens Utility Feed Switch G08-04-05 in the YARD.

EXPECTED RESULT:

Line side of utility knife switch feeding primary side of SWGR C MV Transformer is de-energized.

CUS
Yard
37.
76
CUS and HEI place their LOTO Utility Switch G08-04-05.
CUS/HEI
Yard
38.
80
CUS/HEI ground phases according to their requirements on BOTH the utility switch in the Yard and the knife switch in the Mechanical Room on the C Bus side.
CUS/HEI
Yard/Mech
39.
81
CUS/HEI cutover utility feed to PCE.
CUS/HEI
PCE/Yard
40.
126
CUS/HEI work complete. Grounding straps and LOTO are removed from switches in the Yard and Mech utility switches. Knife Switch serving SWGR-C MV Transformer is LOTO’d and ready for operation
CUS/HEI
PCE/Yard
41.
127
TM Gives HEI approval to Close Utility Switchgear Breaker F1B, restoring the 12KV feed to the C SWGR Utility knife Switch.
TM/HEI
SWGR-C/PCE
42.
128
HEI closes 12KV feeder breaker from PCE.

EXPECTED RESULT: Line side of knife switch is energized

TM/HEI
SWGR-C/PCE
43.
129
TM gives approval to CUS/SSI/HEI to remove LOTO off of knife switch feeding transformer on “C” Side. All parties remove LOTO.

NOTE: SWGR-C Main Breaker is OPEN and LOTO with SSI Locks.

TM/CUS/HEI/SSI
SWGR-C
44.
130
TM gives CUS approval to close SWGR-C knife switch.
TM/CUS
SWGR-C
45.
131
CUS closes SWGR-C knife switch.

EXPECTED RESULT: SWGR-C transformer energizes.

CUS
SWGR-C
46.
132
FAC ensures elevator is on the first floor, turned off, and posts a representative to prevent use by facility occupants.
FAC
Elevator
47.
146
SSI puts chillers and pumps in proper configuration to accommodate C Bus energization.
SSI
Mech
48.
147
TM gives SSI approval to remove lock from locking tree on SWGR-C Main Breaker.
TM/SSI
SWGR-C
49.
147
SSI removes lock from SWGR-C Main Breaker, leaving locking tree in place.
SSI
SWGR-C/D
50.
148
TM gives SSI approval to open tie breaker 52BT and place locking tree (not lock) on tie breaker 52BT.

NOTE: The purpose of placing the locking tree on the tie breaker is to hold the lockout device in place and prevent any possibility of the breaker operating inadvertently. Locks will not be placed on the tree because these steps will occur in a relatively short time period (within minutes) with all participants observing.

TM/SSI
SWGR-C/D
51.
148
SSI opens Tie Breaker 52BT, positions lockout device to hold the breaker OPEN, places locking tree on lockout device.

EXPECTED RESULT:

1. Critical loads on the A and B Bus remain ON.

2. C Bus is de-energized.

3. All loads served by the C Bus lose power.

4. Lights go out in Mechanical Room

SSI
SWGR-C/D
52.
149
TM gives SSI approval to CLOSE SWGR-C Main Breaker.
TM/SSI
SWGR-C
53.
149
SSI removes locking tree off of SWGR-C Main Breaker and closes SWGR-C Main Breaker:

EXPECTED RESULT:

1. Critical loads on the A and B Bus remain ON.

2. C Bus is de-energized.

3. Power is restored to loads served by C Bus.

4. Lights come on in mechanical room.

SSI
SWGR-C
54.
150
Configure MCC-A by manipulating the Main and Tie Breakers and Kirk-Key Interlocks in MCC-A and MCC-B so that both Motor Control Centers feed from their respective bus. NOTE: MCC-A normally feeds from the C-Bus, and MCC-B normally feeds from the D-Bus.

OPEN the MCC-A Tie Breaker. Remove the Kirk Key and insert it into the MCC-A Main Breaker Interlock. Operate the interlock and CLOSE the MCC-A Main Breaker.

SSI verifies proper operation of chillers and pumps.

SSI
MCC
55.
154
FAC returns elevator to normal operation.
FAC
Elevator
56.
156
SSI puts LOTO in Tie Breaker 52BT
SSI
SWGR-C/D
57.
177
SSI verifies HITECHS cooled-down and turned off. Report results to TM.
SSI
Yard
58.
180
Check/record meter readings for Essential Switchgear C & D Bus:
Switchgear C KW_______Switchgear D KW__________
Ia __________Ia __________
Ib __________Ib __________
Ic __________Ic __________
SSI/TM
SWGR-C/D

TIME: ___________

SECTION B – UTILITY CUTOVER PROCEDURESAs Needed

REVISION HISTORY

Revision A – Issued ____

Page 12 Rev X

UNCLASSIFIED – FOR OFFICIAL USE ONLY

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