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UNCLASSIFIED – FOR OFFICIAL USE ONLY
Rev X Date 2015 Building xxx
DECC _
NOTE: The purpose of this document is to be a representative sample. It is provided for information only. This is not a constrictive format. Each MOP should be developed for the task at hand. This sample was developed from a previous MOP addressing a complex task involving multiple organizations. The MOP required for the reader’s task may require more or less detail.
Method of Procedure (MOP) Project ask Name For TASK NAME Date
INTRODUCTION
What are you doing and why?
The following pages detail the step-by-step procedures for:
1. Bullet outline for MOP
MANAGEMENT
All activities will proceed at the direction of MOP Management. MOP Management shall be the designated Test Manager(s) (TM) representative(s) from <Company name>/DISA.
MOP STAKEHOLDERS
TM- Test Manager(s) for the MOP Tech- Those having an active role in the activities Obsv- Observers
ORGANIZATIONS INVOLVED
DISA – Defense Information Systems Agency: Customer FAC – DISA Facilities Management SSI – Satellite Services Incorporated (facility operations and maintenance contractor) DLA – Defense Logistics Agency(facility operations and maintenance contractor) CUS – Cooperative Utility Services, LLC: Utility Service Provider Your company Others
TERMINOLOGY
Equipment names and locations listed throughout this document shall be named as follows see attached map(s) for location on site:
SWGR – A 480V “A” Critical Switchgear: Located ___________ SWGR – B 480V “BA” Critical Switchgear: Located ___________
| SWGR -C | Existing 480V “C” Essential Switchgear: Located ___________ |
| SWGR -D | Existing 480V “D” Bus Essential Switchgear: Located ___________ |
| FACP | Fire Alarm Control Panel |
| SOO | Sequence of Operation(s) |
| MCC | Motor Control Center |
| Mech | Mechanical Room |
| UPS | Uninterruptable Power Supply |
| OTHER | As Necessary |
TEST PARTICIPANTS: (to be completed prior to test and distributed in updated MOP to stakeholders)
Name
Role
Org email address
Phone
MOP OUTLINE
· Provide a bulleted or numbered list that provides a basic outline
SECTION A - PREPARATORY-SHUTDOWN ACTIVITIES CHECKLIST NOTE: Day 0 is Currently 16 March 2015 at 0700L
| Task # |
| DAY |
| TASK |
| Name |
| Location |
| Complete |
| 1 |
| -45 |
| ASI submitted. |
| FAC |
| Remote |
| 2 |
| -30 |
| Coordinate the shutdown of the fire alarm system on Day 0 (give specific date) with the appropriate FA contractor and fire department. Provide an updated schedule immediately of the date changes. |
FAC
| 3 |
| -15 |
| Verify the ASI has been approved and no schedule changes are required. Inform all Personnel. |
| FAC |
| Remote |
| 4 |
| -5 |
| Confirm that all materials, equipment, tools, etc. are available for all work that is scheduled to be accomplished on the de-energized bus. |
| HEI/CUS |
| Remote |
| 5 |
| -5 |
| Advise building occupants That power will be going up and down to administrative areas throughout the day while cutover activities take place. |
FAC
Remote
| 6 |
| -5 |
| Confirm the shutdown of the fire alarm system on Day 0 (give specific date) with the appropriate FA contractor and fire department. |
| FAC/SSI |
| Remote |
| 7 |
| -1 |
| Advise building occupants of activities and impact to work. |
| FAC |
| Remote |
SECTION B – UTILITY CUTOVER PROCEDURES
Note: The actual shutdown will be scheduled for (See Section A) the day of the shutdown. This script will begin 15 minutes prior to that time onthe day of the shutdown. Test Participants are requested to be present at 0630 of Day 0.
| Task # |
| Min- utes |
| TASK |
| Name |
| Location |
| Time Complete |
| 1. |
| -15 |
| TMs have reviewed weather report and considered other factors and determine if any negative impacts to the utility cutover. |
| ALL |
| SWGR-C |
All participants on site and present in the SWGR room for the pre- shutdown briefing. TMs review the MOP from this point forward. All participants have flashlights/PPE (including 40cal suit), Lockout/Tagout devices, and confirm their area of responsibility is ready for the shutdown to proceed. Cooling fan is running. Perform Comm check for all radio users in their assigned locations:
TM – SWGR C/D
FAC - SWGR C/D
SSI - SWGR C/D
CUS - SWGR C/D and Yard/PCE HEI - SWGR C/D and Yard/PCE
SWGR-C
| 3. |
| -13 |
| Insure all critical and essential loads are operating as expected. |
| SSI/FAC |
| ALL |
| 4. |
| -10 |
| Shut down Fire Alarm System. Coordinate with appropriate FA contractor and Base Fire Department |
| SSI/FAC |
| FACP |
| 5. |
| -9 |
| HEI adjusts Utility Return Timer to 1 minute for test scenario. |
| HEI |
| PCE |
| 6. |
| -9 |
| Verify that the D SWGR Main Breaker is OPEN and LOTO’d in the OPEN position. Locking tree and SSI locks in place. |
| SSI |
| SWGR-D |
| 7. |
| -9 |
| Verify that the D SWGR Utility Knife Switch is OPEN and LOTO’d in the OPEN position. SSI/CUS/HEI locks are present on lock-out tree. |
| SSI/CUS/HEI |
| SWGR-D |
| 8. |
| -8 |
| Verify that Tie Breaker 52BT is closed and that the D and C busses are being fed from the C SWGR Main Breaker. |
| SSI |
| SWGR-C/D |
| Check/record meter readings for Essential Switchgear C & D Bus: |
| Switchgear C KW_______ | Switchgear D KW__________ |
| Ia __________ | Ia __________ |
| Ib __________ | Ib __________ |
| Ic __________ | Ic __________ |
| SSI/TM |
| SWGR-C/D |
| 10. |
| -5 |
| Verify the generator switchgear (inside the mechanical room) is in MANUAL mode and generator switches #2, #3, and #4 are in the OFF position. |
| 11. |
| -4 |
| Verify all equipment is configured to allow CUS to de-energize the utility feed to the “D” SWGR. |
| ALL |
| SWGR-C/D |
| 12. |
| -1 |
| TM gives approval to CUS to open the utility switch outside the building. |
| 13. |
| 0 |
| CUS opens utility switch G08-04-02, de-energizing utility feed to “D” SWGR. |
EXPECTED RESULT: Utility feed is de-energized.
| 14. |
| 1 |
| CUS and HEI place their LOTO Utility Switch G08-04-02. |
| 15. |
| 2 |
| CUS/HEI ground phases according to their requirements on BOTH the utility switch in the Yard and the knife switch in the Mechanical Room on the D Bus side. |
| 16. |
| 3 |
| CUS/HEI cutover utility feed to PCE. |
Timeframes from this point will depend on actual work conditions. For the purpose of this MOP, 45 minutes are planned. All participants are encouraged to accomplish work in a safe and expeditious manner to accommodate a full schedule of activities for the day.
| 17. |
| 45 |
| CUS/HEI work complete. Grounding straps and LOTO are removed from switches in the Yard and Mech utility switches. Knife Switch serving SWGR-D MV Transformer is LOTO’d and ready for operation |
| CUS/HEI |
| Yard/PCE |
| 18. |
| 45 |
| SSI configures pumps and chillers for the next step. |
| SSI |
| Mechanical Room |
| TM Gives HEI approval to Close Utility Switchgear Breaker F1A, restoring the 12KV feed to the D SWGR Utility knife Switch. |
| HEI |
| PCE |
| 20. |
| 51 |
| HEI closes 12KV feeder breaker from PCE. |
EXPECTED RESULT: Line side of knife switch is energized
| 21. |
| 52 |
| TM gives approval to CUS/SSI/HEI to remove LOTO off of knife switch feeding transformer on “D” Side. All parties remove LOTO. |
NOTE: SWGR-D Main Breaker is OPEN and LOTO with SSI Locks.
| 22. |
| 53 |
| TM gives CUS approval to close SWGR-D knife switch. CUS closes switch. |
EXPECTED RESULT: SWGR-D transformer energizes.
| 23. |
| 54 |
| TM gives SSI approval to remove lock from locking tree on SWGR-D Main Breaker. |
| SSI |
| SWGR-D |
| 24. |
| 55 |
| SSI removes lock from SWGR-D Main Breaker, leaving locking tree in place. |
| SSI |
| SWGR-D |
| 25. |
| 56 |
| TM gives SSI approval to open SWGR-C Main Breaker and place locking tree and SSI lock on SWGR-C Main Breaker. |
| 26. |
| 57 |
| SSI opens SWGR-C Main Breaker and places locking tree and SSI lock on SWGR-C Main Breaker. |
EXPECTED RESULT:
1. Critical Loads on the A and B Bus remain ON.
2. Essential C and D Busses are completely de-energized, lights go out.
3. All house loads in building go dark.
4. Lights go out in Mechanical Room.
| 27. |
| 58 |
| TM gives SSI approval to remove locking tree from SWGR-D Main Breaker and CLOSE the SWGR-D Main Breaker. |
| 28. |
| 59 |
| SSI removes locking tree from SWGR-D Main Breaker and CLOSES the breaker. |
EXPECTED RESULT:
1. SWGR-D and SWGR C (via closed Tie Breaker 52BT) busses are energized.
2. Critical Loads on the A and B Bus remain ON.
3. All house loads in building are energized.
4. Lights come on in Mechanical Room.
| 29. |
| 60 |
| SSI verifies proper operation of chillers and pumps. |
| SSI |
| Mech |
| 30. |
| 63 |
| FAC returns elevator to normal operation. |
| FAC |
| Elevator |
| 31. |
| 70 |
| FAC/SSI verify facility equipment is operating normally. |
| FAC/SSI |
| Various |
| 32. |
| 71 |
| Check/record meter readings for Essential Switchgear C & D Bus: |
| Switchgear C KW_______ | Switchgear D KW__________ |
| Ia __________ | Ia __________ |
| Ib __________ | Ib __________ |
| Ic __________ | Ic __________ |
| SSI/TM |
| SWGR-C/D |
| 33. |
| 72 |
| TM gives CUS approval to OPEN and LOTO the utility knife switch feeding SWGR-C. |
| 34. |
| 72 |
| CUS OPENS utility knife switch feeding SWGR-C. CUS places locking tree and locks on switch. SSI/HEI place LOTO on locking tree as well. |
EXPECTED RESULT: SWGR-C transformer de-energizes.
| 35. |
| 73 |
| TM gives CUS approval to open Utility Feed Switch G08-04-05 in the YARD. |
| TM |
| Mech |
| 36. |
| 74 |
| CUS opens Utility Feed Switch G08-04-05 in the YARD. |
EXPECTED RESULT:
Line side of utility knife switch feeding primary side of SWGR C MV Transformer is de-energized.
| 37. |
| 76 |
| CUS and HEI place their LOTO Utility Switch G08-04-05. |
| 38. |
| 80 |
| CUS/HEI ground phases according to their requirements on BOTH the utility switch in the Yard and the knife switch in the Mechanical Room on the C Bus side. |
| 39. |
| 81 |
| CUS/HEI cutover utility feed to PCE. |
| 40. |
| 126 |
| CUS/HEI work complete. Grounding straps and LOTO are removed from switches in the Yard and Mech utility switches. Knife Switch serving SWGR-C MV Transformer is LOTO’d and ready for operation |
| CUS/HEI |
| PCE/Yard |
| 41. |
| 127 |
| TM Gives HEI approval to Close Utility Switchgear Breaker F1B, restoring the 12KV feed to the C SWGR Utility knife Switch. |
| TM/HEI |
| SWGR-C/PCE |
| 42. |
| 128 |
| HEI closes 12KV feeder breaker from PCE. |
EXPECTED RESULT: Line side of knife switch is energized
| 43. |
| 129 |
| TM gives approval to CUS/SSI/HEI to remove LOTO off of knife switch feeding transformer on “C” Side. All parties remove LOTO. |
NOTE: SWGR-C Main Breaker is OPEN and LOTO with SSI Locks.
| 44. |
| 130 |
| TM gives CUS approval to close SWGR-C knife switch. |
| 45. |
| 131 |
| CUS closes SWGR-C knife switch. |
EXPECTED RESULT: SWGR-C transformer energizes.
| 46. |
| 132 |
| FAC ensures elevator is on the first floor, turned off, and posts a representative to prevent use by facility occupants. |
| FAC |
| Elevator |
| 47. |
| 146 |
| SSI puts chillers and pumps in proper configuration to accommodate C Bus energization. |
| SSI |
| Mech |
| 48. |
| 147 |
| TM gives SSI approval to remove lock from locking tree on SWGR-C Main Breaker. |
| TM/SSI |
| SWGR-C |
| SSI removes lock from SWGR-C Main Breaker, leaving locking tree in place. |
| SSI |
| SWGR-C/D |
| 50. |
| 148 |
| TM gives SSI approval to open tie breaker 52BT and place locking tree (not lock) on tie breaker 52BT. |
NOTE: The purpose of placing the locking tree on the tie breaker is to hold the lockout device in place and prevent any possibility of the breaker operating inadvertently. Locks will not be placed on the tree because these steps will occur in a relatively short time period (within minutes) with all participants observing.
| 51. |
| 148 |
| SSI opens Tie Breaker 52BT, positions lockout device to hold the breaker OPEN, places locking tree on lockout device. |
EXPECTED RESULT:
1. Critical loads on the A and B Bus remain ON.
2. C Bus is de-energized.
3. All loads served by the C Bus lose power.
4. Lights go out in Mechanical Room
| 52. |
| 149 |
| TM gives SSI approval to CLOSE SWGR-C Main Breaker. |
| TM/SSI |
| SWGR-C |
| 53. |
| 149 |
| SSI removes locking tree off of SWGR-C Main Breaker and closes SWGR-C Main Breaker: |
EXPECTED RESULT:
1. Critical loads on the A and B Bus remain ON.
2. C Bus is de-energized.
3. Power is restored to loads served by C Bus.
4. Lights come on in mechanical room.
| 54. |
| 150 |
| Configure MCC-A by manipulating the Main and Tie Breakers and Kirk-Key Interlocks in MCC-A and MCC-B so that both Motor Control Centers feed from their respective bus. NOTE: MCC-A normally feeds from the C-Bus, and MCC-B normally feeds from the D-Bus. |
OPEN the MCC-A Tie Breaker. Remove the Kirk Key and insert it into the MCC-A Main Breaker Interlock. Operate the interlock and CLOSE the MCC-A Main Breaker.
SSI verifies proper operation of chillers and pumps.
| 55. |
| 154 |
| FAC returns elevator to normal operation. |
| FAC |
| Elevator |
| 56. |
| 156 |
| SSI puts LOTO in Tie Breaker 52BT |
| SSI |
| SWGR-C/D |
| 57. |
| 177 |
| SSI verifies HITECHS cooled-down and turned off. Report results to TM. |
| SSI |
| Yard |
| 58. |
| 180 |
| Check/record meter readings for Essential Switchgear C & D Bus: |
| Switchgear C KW_______ | Switchgear D KW__________ |
| Ia __________ | Ia __________ |
| Ib __________ | Ib __________ |
| Ic __________ | Ic __________ |
| SSI/TM |
| SWGR-C/D |
TIME: ___________
SECTION B – UTILITY CUTOVER PROCEDURESAs Needed
REVISION HISTORY
Revision A – Issued ____
Page 12 Rev X
UNCLASSIFIED – FOR OFFICIAL USE ONLY