About this file

This document is a detailed welding procedure specification for a Loader and Reactor component, dated 5/6/2024. The procedure outlines a precise two-setup welding sequence for fabricating a complex multi-part assembly with specific welding techniques:

First Setup involves positioning the top plate upside down, positioning and clamping webs and blocks, tack welding these components to the top plate on both sides, and then performing 100% penetration fillet welds at all locations. The Second Setup requires placing the bottom plate side up, aligning top and bottom plates, and executing plug welds through holes connecting the bottom plate to web locations. The document includes detailed 3D diagrams illustrating each welding stage, with specific instructions for fillet and plug weld placements, ensuring precise structural assembly of the Loader and Reactor components.

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Other files

File Type Posted
LAWS Fixture Final SOW.pdf PDF
Appendix A.pdf PDF

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Text version

LOADER / REACTOR

WELDING PROCEDURE

5/6/2024 G. J. KORKOSZ 1

LOADER

TOP

BOTTOM

WEB

BLOCK

5/6/2024 G. J. KORKOSZ 2

UPSIDE DOWN

POSITION AND CLAMP

ALL WEBS & BLOCKS

BEFORE WELDING

TACK WELD ALL

WEBS & BLOCKS TO

TOP

BOTH SIDES

FIRST SETUP

THEN

THEN

FILLET WELD ALL

LOCATIONS 100%

PENETRATION

NEXT

5/6/2024 G. J. KORKOSZ 3

BOTTOM

SIDE UP

ALIGN TOP AND

BOTTOM PLATES

PLUG WELD BOTTOM TO WEB

LOCATIONS THROUGH HOLES

SECOND

SETUP

FIRST

THEN

5/6/2024 G. J. KORKOSZ 4

LOADER WELD DETAIL

FILLET

WELDS

BOTTOM PLATE

(TRANSPARENT)

PLUG

WELDS

5/6/2024 G. J. KORKOSZ 5

REACTOR

BOTTOM

WEB

FOLLOW LOADER

SEQUENCE

FOLLOW LOADER

SEQUENCE

FOLLOW LOADER

SEQUENCE

5/6/2024 G. J. KORKOSZ 6

File details come from the government source that posted it. Updated .