AK15771840.pdf

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Attached to
Axle Assembly, Automotive (Front and Rear) Federal contract opportunity
Solicitation number
SPRDL1-25-R-0061
Issued by
Defense Logistics Agency Land and Maritime

About this file

This document is a Special Packaging Instruction (SPI) for a front axle assembly with National Stock Number 2520-01-577-1840. The SPI provides detailed instructions for preserving, packaging, and shipping a front axle, specifically for Military Standard MIL-STD-2073-1D packaging requirements. Key packaging specifications include:

Preservation Requirements: The document mandates applying preservative to bare metal brake components, disc brakes, and unpainted metallic surfaces. The axle differential must be filled with SAE J2360 operating fluid, and disc brakes must be rotated to protect internal parts. A tag must be attached stating "Reservoirs are filled with SAE J2360 Operating Lubricant." The packaging involves a complex blocking and bracing system using wooden blocks (2x4 and 2x6 lumber) secured to a skid base with lag bolts, with specific instructions for positioning and securing the axle. The unit container must be marked as "REUSABLE CONTAINER. DO NOT DESTROY" and is designed to be 98.5 x 35.5 x 32.5 inches, with detailed hardware and mounting specifications provided for the packaging assembly.

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SPRDL125R0061-0001.pdf PDF
SPRDL125R0061.pdf PDF
AK15771837.pdf PDF

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Text version

Fonn Approved JLGI SPECIAL PACKAGING INSTRUCTION OMB No, 0704-0188 BENn~~

~"FRONT

,n <77 ••,n

1t.O", 1 EA NONE I"'""

I

MIL-STD-2073-1 D METHOD 20

MIL-STD-2073-1D PROCEDURE CODE 1

1,,·1

MIL-STD-2073-1D

T.. , s;:ps 1-8 2-C

3-D

'-E

R~QD

~~ J.S~ NO.

31612009

.. ,"" 6~C~r,n , 11.• "" ~32.5

I Ilv": SAE J2380

I 173, Ive: I '.

5-F I - '. ,~, TYPE 1

6-G I ~O : MIL-STO-1186 and pages 2-10

7-H UNIT "'0 , , 6256M (MOO)

MIL-STD-2073-1D ANO NOTE G Type II , Class 2, Slyl. A, tB

b. LEVEL B Size: 96 X 33 X 23 1.0.

NOT APPICABLE

8-J

1,,·1 9-K 'OF 10

MIL-STD-129P AND NOTE H

A.'QUALIrf ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL.$ro.207l-1. INSPECT PACKING IN ACCORDANCE WlTH MIL·

STO-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL BARE METAL BRAKE COMPONENTS INCLUDING THE UNPAINTED SURFACES Of THE DISC BRAKES.

C. FILL AXLE DIFFERENTIAL OPERATING LEVEL WITH OPERATING FLUID. ROTATE DISC BRAKES TO PROVIDE PROTECTION TO THE

INTERNAL PARTS OF THE AXLE ASSEMBLY AND SEAL ALL OPENINGS WITH DUST COVER OR CAPIPLUG CONFORMING TO NAS847.

ATTACH ATAG TO THE END OF EACH AXLE STATING uRESERVOIRS ARE FILLED WITH SAE J2360 OPERATING LUBRICANT."

O. APPLY PRESERVlTATE TO ALL UNPAINTED, UNPLATED, ANO METALLIC EXTERIOR SURFACES EXCEPT THE U-JOINT YOKE.

E. APPLY PRESERVATIVE TO UNPAINTED SURFACES OF THE U-JOINT YOKE INCLUDING THE THREADED HOLES. WRAP WITH MIL-121, TYPE II. SECURE WITH PPP·T.oo. TYPE III, CLASS 1 TAPE.

F. APPLY BARRIER MATERIAL BETWEEN ALL SECTION OF THE AXLE THAT COME IN DIRECT CONTACT WITH THE INTERIOR OF THE

CONTAINER AND BLOCKING AND BRACING.

G. SEE PAGES 2· 10 FOR BLOCKING fBRACING DETAILS. WOOD USED SHALL IN IN ACCORDENCE TO ASTM 06199, CLASS 2, GROUP 1.

H. SEE PAGES 2·10 FOR UNIT CONTAINER CONSTRUCTION

THE UNIT CONTAINER IS THE SHIPPING CONTAINER

I. IN ADDITON TO MIL·STO·129P AND ASTM·D-62561D 6256M MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL

FOUR SIDES WITH MINIMUM 1 INCH HIGH BLACK LETIERS:

"REUSABLE CONTAINER. DO NOT DESTROY'

J. UNIT CONTAINER ATTACHES TO SKID BASE WITH 3 X 318" LAG BOLTS. 7 PER SIDE AND 3 PER END. THE END HEADER IS MODIFIED FROM A 2X4 TO A 3X4 FOR ADDITIONAL STRENGTH DUE TO THE WEIGHT OF THE AXLE. BLOCKING 5 IS NAILED TO THE BOTTOM OF THE FLOOR BOARDS TO HELP HOLD THEM TOGETHER, AND ADD ADDITIONAL STRENGTH DUE TO THE WE IGHT OF THE AXLE.

K. CONSTRUCT SKIO AND BLOCKING. ATTACH BLOCKS 1 & 2 TO SKID. LANO AXLE ONTO SKID. ATTACH BLOCKS 3 TO SKIO AND TIGHTEN

NUTS.

P.,.00 FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE 1 of 10 Page http:PPP�T.oo

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 07()4.0188

The ~ic repo<ting burden (0( thi, oollecl"" of iollormatioo i, $StirNt..:! to aV8(aQ8 30 days per response, iI1do..oOlI'l9l11elime (0( reviewing insInJctions, searching ~ 6alII $QI)I"C(lS, gatharing aOld m~inlal...ng !he data need&d. ftOld completing ano' revlew1ng l/1e oolle<:l"" of inlormaIJoo. Sertd COi'I'lI'O$(($ regarding this burden 6$timat. or any other "spect of Ih<s coIledlon of Infcrmation, Il'>ClOOlng ~eslions fo< reducing til<> burden, 10 Department 01 0"'......... W~shll"l(llon He>!dquarter'$ Se~, [)j($C\O(1rie (or lnIonnation Opwatioosand RfC>Q(ts (07C<1.{)188), 12i5 Jefferson Davis Hlg.l>Hay. Sulle 12001. Ar~r.gtoo. VA 22202-4302 Respo<><!ools should b<t """'rIO that notwiihsllln<fll"l(lartf oIhe< provISion Qf law. roo person .MII b<t subj&ct to My penalty for fa,lng 10 oomply with a collection of information ~ ~"""'. not " curu val,d OM8 control number_ PLEASE DO NOT RETURN YOUR FORM TO THIS AOORESS.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

1001096671 AXLE, FRONT

2. CAGE

1YHH8

3. SPI NO.

AK15771840

4. NATIONAL STOCK NO.

2520-01-577-1840

5. DATE

3/6/2009

6. REVISION

NOTES:

TOP OMITTED FOR CLARITY

THE BOX IS DESIGNED TO PROVIDE APPROPRIATE CLEARANCE.

00 FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 10 Pages

Dfl'>lMd using Ptrform Pro. W1-15/DIOR• .)un 91

SPECIAL PACKAGING INSTRUCTION (Contlnustion Sheet)

ALL DIMENSIONS ARE IN INCHES

,j

1YHH8

F"",,_ OMS No. 0704·0'88

PREVIOUS EDITIONS ARE OBSOLETE. Psge 3 of 10 Pages o.s~y~ Perlom> P'Q. WHSlDIOR. """,97

SPECIAL PACKAGING INSTRUCTION (CoII6f1l1stioo Sheet)

NOTE: BLOCKI NG NAILED TOGETHER

ALL DIMENSIONS ARE IN INCHES

BLOCK I BLOCK 2

BLOCK I

BLOCK 2

BLOCK 3

Form Approved OMS No. 0"1 04-0188

Page 4 of 10 Pages

~~~P<o. ~Jun91

SPECIAL PACKAGING INSTRUCTION (Continua""" ShooU Foon Approvitd

OMB No. 0704-0188

1. PART OR ORAWING NO.

1001096671 , FRONT 1YHHB AK15771

NOTE: BLOCKING NAILED TOGETHER

ALL DIMENSIONS ARE IN INCHES

BLOCK 3

o

.7

4 2 1 l

BLOCK 3

BLOCK 1

BLOCK 2

PREVIOUS EDITIONS ARE OBSOLETE.

Form Approved OMS No, 0704-0188

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

I 3. SPI NO.

AXLE, FRONT 1840 ,. , , . um 2520-01-577-1840

ALL DIMENSIONS ARE IN INCHES

'Ii<

,-IJ..OOCIWC 'MtIJ !IOlm 10 $I(JI) W!1li 2$' xJ"T'rtRfAD(t) ~, 2 · ,'W.I9VS, 2· !·1lJfS...."" 2-W lOCXW~ ON fmlE'RSlOE.

I!OI.ts R1II 0011 nt: !lOClll J. R.OOR souos. .t.'fO euxx S. )(.

PREVIOUS EDITIONS ARE OBSOlETE , Page 6 of ,0 Pages 00 FORM 2169C, JUN 1997 lEG) o.sigrIed ....rno PerfQ'Y'l P,a, VllHs..olOR

I" ~ I"

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OM8 No. 0704-0188

2520-01-577-1840 3/6/2009 u

,JUN 1997 lEG) PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 10 Pages o....~ ",irIg PMorm Pro. WHSIOIOR..!un 91

Form ApprovedSPECIAL PACKAGING INSTRUCTION (Continuation Sheet) OMB No. 0704-0188

Tho p.bl.c: ~~ fo< f"Ii$ <:OIIediorI ct Information ;$ eSlimat&d to __lIOO 30 ~ per relPO<'M. ~ tle lime lor re~~ _(I"I/rIQ f)Q"$\irog 6llUI fO\O"QN. ~..., """""'nong 1M dal8 needed. lind ocmpIemg and r<tViaworog the co!lection ct inIonnation. $end comm..-.!I regar.r"'g 1111. ~d." .JIim.~ 0( ar'Pf _ ~ ct W$ 00I1«tl0n Ql ~~ ~Iorr~ 1M burden, to DepatIment ct Del ......... Washin0101l HtadQul rt... SII"'IicM. D~tetoratl for Ir\Ior"ma!iot'l DC>t<atioroa tr<I Ft~, (070..01 88). 121S--. om. Hrvo-t. Strce I:zoe" MingIon. VA :n202-o:l2. R"~ sIloo.Ad be .....re 11"* ~od;.,g I lly OCher provlIk>n 01 taw. flO perlrOr"l &I1.H be tubitet I<) Illy I)tr\fty tor 'Ii~rog 10 0C<"J"IPIy with .-.c:tior1 Ql Wormt6oo if it oo.s flO( I .-.lid 0M8 <X>rWoIl"lO..tI"Iber. PLEASE 00 NOT RETURN YOUR FORM TO THIS AODRE5S.

1. PART ORORAWlNG NO. (CAGE) NOMENCLATURE 2. CAGE 3 . SPI NO.

1001096671 AXLE, FRONT 1YHH8 AK15771840

~ . NATIONAl STOCK NO. 5. DATE 6. REVISION

2520-01-577-1840 3/612009

00.....11. ....""' ..

00 FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 10 Pages

Oes>gne<l us;.,g Perform Pro. 'M--ISIOIOR. ..k..orI 97 http:sIloo.Ad

Form Approv9d OMB No, 0704.()188

SPECIAL PACKAGING INSTRUCTION (Coolinu8don ShHI)

2~ 3. ~

10011 AXLE, FRONT

S. DATE<I

(NO. 0.0, ". <77.'0'"

HARDWARE

DESCRIPll0N SIZE Q1Y COMMENTS

ROUND HEAD NECK BOLT 3/8 INCH X81NCH 4 SECURE END HEADERS TO SI<ID

THREADED ROD 112 INCH X28 INCH 4

SECURE BLOCK 1 & 3 TO FLOOR BOARDS AND

BLOCK 5. HOLDS AXLE TO SI<ID.

FlAT WASHERS 112 INCH X 1·314 INCH 8

1 TOP AND 1 BOTIOM OF EACH THREADED

ROD

LOCK WASHERS 9116 INCH 6

1 TOP AND 1 BOTIOM OF EACH THREADED

ROD

NUTS 112 INCH 6

1 TOP AND 1 BOTIOM OF EACH THREADED

ROD

FlAT WASHERS 316 INCH X 1·3/4 INCH 6 1 TOP AND 1 BOTTOM OF EACH NECK BOLT

LOCK WASHERS 3/8 INCH 8 1TOP AND 1 BOTTOM OF EACH NECK BOLT

NUTS 318 INCH 8 1 TOP OF EACH NECK BOLT

lAG BOLTS 3/BINCH X 31NCH 20

SECURE TOP BOX TO SI<ID. 70N EACH SIDE

AND 3 ON EACH END 1MTH WASHERS.

DO FORM 2169C, JUN 1997 lEG) PREVIOUS EDITIONS ARE OBSOLETE. Pog. 9 of •• Page.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1001096671 , FRONT 1YHH8

ALL DIMENSIONS ARE IN INCHES

DRAWING DENOTES JOIST PLACEMENT TO NOT IINTERFERE WITH BLOCKING

TOP ANO ENOS OMMrreD FOR ClARJ1Y

Form Approv&d OMB No. 0704·0188

S 3/<1 -Fi i"i 97 1/2

1"1 i "i ' 3I'r

10 J/<I f-14t/<!

3S 1/4 38 3{4

583/4 621J4

83tH 8631'

I-----{J

I I Page 10 of 10 Pages

Desigr>&d oAiog Perform Pro. WHWIOR. .Ju'>~1

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