AK15771837.pdf
PDF 818 KB Posted
- Attached to
- Axle Assembly, Automotive (Front and Rear) Federal contract opportunity
- Solicitation number
- SPRDL1-25-R-0061
About this file
This Special Packaging Instruction (SPI) document details the packaging requirements for a rear axle assembly (National Stock Number 2520-01-577-1837) manufactured by JLG Industries. The document provides comprehensive instructions for preserving, protecting, and packaging the axle, including specific preservation methods for metal components, fluid filling procedures, and detailed blocking and bracing specifications. The packaging is designed for a military-grade shipping container with precise dimensional requirements, using wood blocking conforming to ASTM D6199 standards.
The packaging instructions specify multiple preservation steps, including applying preservatives to unpainted metal surfaces, filling the axle differential with operating fluid, and sealing all openings. The unit container must be marked with "REUSABLE CONTAINER. DO NOT DESTROY" in 1-inch black letters. The document includes detailed hardware specifications, such as the use of round head neck bolts, threaded rods, washers, and lag bolts for securing the axle to a wooden skid base. The packaging is designed to protect the axle during transportation, with careful attention to blocking placement, attachment methods, and overall structural integrity.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| SPRDL125R0061-0001.pdf | ||
| AK15771840.pdf | ||
| SPRDL125R0061.pdf |
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Text version
SPECIAL PACKAGING INSTRUCTION
Form Approved -JLG/ OMB No. 0704-0188 Bentley
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
. 1001096670 AXLE, REAR 1YHH8 AK15771837
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-577-1837 5/20/2009
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EA NONE 2482.0 65.77 98.5 X 35.5 X 32.5
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION
MIL-STD-2073-1D METHOD 20
13. CLEANING 1-B
PRESERVATIVE: A-A-52465
MIL-STD-2073-1D PROCEDURE CODE 1 2-C PRESERVATIVE: SAE J2360
14. DRYING 3-D PRESERVATIVE: MIL-PRF-16173, GRADE 4
MIL-STD-2073-1D 4-E PRESERVATIVE: MIL-PRF-10924
15. PACKING
5-F WRAP: MIL-PRF-121G, TYPE 1
6-G BLOCKING AND BRACING: MIL-STD-1186 and pages 2-10
a. LEVEL A
7-H UNIT CONTAINER: ASTM-D-6256/D 6256M (MOD)
MIL-STD-2073-1D AND NOTE G Type II, Class 2, Style A, Treatment B
b. LEVEL B
Size: 96 X 33 X 23 I.D.
NOT APPICABLE 8-J MODIFCATION NOTES
16. MARKING 9-K SEQUENCE OF EVENTS
MIL-STD-129P AND NOTE H
17. NOTES/DRAWING
A. QUALITY ASSURANCE PROVISIONS:
INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT PACKING IN ACCORDANCE WITH MIL-
STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.
B. APPLY PRESERVATIVE TO ALL BARE METAL BRAKE COMPONENTS INCLUDING THE UNPAINTED SURFACES OF THE DISC BRAKES.
C. FILL AXLE DIFFERENTIAL OPERATING LEVEL WITH OPERATING FLUID. ROTATE DISC BRAKES TO PROVIDE PROTECTION TO THE
INTERNAL PARTS OF THE AXLE ASSEMBLY AND SEAL ALL OPENINGS WITH DUST COVER OR CAP/PLUG CONFORMING TO NAS847.
ATTACH ATAG TO THE END OF EACH AXLE STATING “RESERVOIRS ARE FILLED WITH SAE J2360 OPERATING LUBRICANT.”
D. APPLY PRESERVITATE TO ALL UNPAINTED, UNPLATED, AND METALLIC EXTERIOR SURFACES EXCEPT THE U-JOINT YOKE.
E. APPLY PRESERVATIVE TO UNPAINTED SURFACES OF THE U-JOINT YOKE INCLUDING THE THREADED HOLES. WRAP WITH MIL-121, TYPE
II, SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE.
F. APPLY BARRIER MATERIAL BETWEEN ALL SECTION OF THE AXLE THAT COME IN DIRECT CONTACT WITH THE INTERIOR OF THE
CONTAINER AND BLOCKING AND BRACING.
G. SEE PAGES 2-10 FOR BLOCKING /BRACING DETAILS. WOOD USED SHALL IN IN ACCORDENCE TO ASTM D6199, CLASS 2, GROUP 1.
H. SEE PAGES 2-10 FOR UNIT CONTAINER CONSTRUCTION
THE UNIT CONTAINER IS THE SHIPPING CONTAINER
I. IN ADDITON TO MIL-STD-129P AND ASTM-D-6256/D 6256M MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL
FOUR SIDES WITH MINIMUM 1 INCH HIGH BLACK LETTERS:
“REUSABLE CONTAINER. DO NOT DESTROY”
J. UNIT CONTAINER ATTACHES TO SKID BASE WITH 3 X 3/8” LAG BOLTS. 7 PER SIDE AND 3 PER END. THE END HEADER IS MODIFIED FROM A 2X4 TO A 3X4 FOR ADDITIONAL STRENGTH DUE TO THE WEIGHT OF THE AXLE. BLOCKING 5 IS NAILED TO THE BOTTOM OF THE FLOOR BOARDS TO HELP HOLD THEM TOGETHER, AND ADD ADDITIONAL STRENGTH DUE TO THE WEIGHT OF THE AXLE.
K. CONSTRUCT SKID AND BLOCKING. ATTACH BLOCKS 1 & 2 TO SKID. LAND AXLE ONTO SKID. ATTACH BLOCKS 3 TO SKID AND TIGHTEN
NUTS.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 10 Page Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
Form Approved OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-577-1837 5/20/2009
17.
NOTES:
TOP OMITTED FOR CLARITY
THE BOX IS DESIGNED TO PROVIDE APPROPRIATE CLEARANCE.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
18.
ALL DIMENSIONS ARE IN INCHES
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
19.
NOTE: BLOCKING NAILED TOGETHER
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
NOTE: BLOCKING NAILED TOGETHER
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
20.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
21.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
22.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
23.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 9 of 10 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite
1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1001096670 AXLE, REAR 1YHH8 AK15771837
24.
DRAWING DENOTES JOIST PLACEMENT TO NOT IINTERFERE WITH BLOCKING
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 10 of 10 Pages
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