AK11826897.pdf

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Cylinder Assembly
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SPRDL1-26-Q-0068
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This is a DD Form 2169 Special Packaging Instruction document for a steering cylinder component. The form specifies detailed packaging and preservation requirements for part number 3G5192 (CAGE 11083), identified as a Cylinder, Steering with National Stock Number 3040-01-182-6897. The document was issued on 9/19/2011 with SPI Number AK11826897.

The packaging specification requires a unit pack weight of 325.0 pounds in a 72.0 x 10.5 x 14.8 inch container. Preservation methods include MIL-STD-2073-1D procedures for cleaning and drying, with specific application of MIL-PRF-32033 preservative to the exposed cylinder rod and MIL-PRF-16173 Grade 4 preservative to pivot connections. All interior openings must be sealed with NAS-847 caps and plugs. The item must be wrapped entirely with MIL-PRF-121 Type II paper (36 x 90 inches) and secured with ASTM-D6123 tape. Packing utilizes ASTM-D6199 Class 3 lumber for blocking with specific dimensions and chamfering requirements, all contained in an ASTM-D6251 Type III Class 2 corrugated container measuring 69 x 9 x 9 inches. The document includes detailed diagrams showing crate blocking locations and top panel blocking placement, with the cylinder configured in a fully retracted position. All preservation, unit pack, and packing inspections must comply with MIL-STD-2073-1, MIL-STD-1186, and applicable container specifications per MIL-STD-129 marking requirements.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

AK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 3G5192 (11083) CYLINDER, STEERING 19207 AK11826897

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

3040-01-182-6897 9/19/2011

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 325.0 6.475 72.0 X 10.5 X 14.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 20

13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-32033

MIL-STD-2073-1D 2-C A/R PRESERVATIVE: MIL-PRF-16173, GR4

14. DRYING 4-D A/R CAPS/PLUGS: NAS-847

MIL-STD-2073-1D 5-E 1 MIL-PRF-121, TY II, SIZE: 36 X 90

15. PACKING

6-F 10 ASTM-D6199, CL 3

7-G 1 CONTAINER: ASTM-D6251, TY III, CL 2, ST A,

a. LEVEL A

SIZE: 69 X 9 X 9

MIL-STD-2073-1D & NOTE H

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CONFIGURE PART TO SMALLEST POSSIBLE DIMENSION.

C. APPLY PRESERVATIVE TO METALLIC SURFACE OF EXPOSED CYLINDER ROD.

D. APPLY PRESERVATIVE TO METALLIC SURFACES OF EACH PIVOT CONNECTION.

E. SEAL ALL OPENINGS TO ITEMS INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

F. WRAP ITEM ENTIRELY WITH PAPER, SECURE WITH TAPE ASTM-D6123.

G. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 1 & 2 FOR SIZES AND ORIENTATION.

H. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6251.

I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

ITEM SIZE QTY DESCRIPTION

A 36 X 90 1 MIL-PRF-121, TY II

B 2 X 8 X 9 1 ASTM-D6199, CL 3

C 1 X 8 X 9 1 ASTM-D6199, CL 3

D 2 X 4 X 9 2 ASTM-D6199, CL 3

E 2 X 4 X 7-1/2 4

ASTM-D6199, CL 3, CHAMFER ONE END, 1-1/2” IN

AND 1-1/2” UP AT 45 DEGREES – SEE PAGE 2

F 2 X 4 X 9 2

ASTM-D6199, CL 3, CHAMFER BOTH ENDS, 1-1/2”

IN AND 1-1/2” UP AT 45 DEGREES – SEE PAGE 2

G 69 X 9 X 9 1 ASTM-D6251, TY III, CL 2, ST A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 AK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3G5192 (11083) CYLINDER, STEERING 19207 AK11826897

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

3040-01-182-6897 9/19/2011

17. 17. NOTES/DRAWING

CRATE BLOCKING LOCATIONS

NOTE: ITEM A REMOVED FOR CLARITY

NOTE: CYLINDER IS FULLY RETRACTED

TOP PANEL BLOCKING LOCATION

B

C D

F

E

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