SPECS_2_of_2_081110_std_steel_doors_frames_DF.pdf

STANDARD STEEL DOORS AND FRAMES SECTION 08111-1

USDA FOREST SERVICE, R-4

PRICEYARD WAREHOUSE REMODEL - 2016

SECTION 081110 - STANDARD STEEL DOORS AND FRAMES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Standard hollow-metal steel doors.

2. Standard hollow-metal steel frames.

B. Related Sections include the following:

1. Section 08110 "Stainless-Steel Doors and Frames" for custom hollow-metal doors and frames manufactured from stainless steel.

2. Section 08346 "Sound-Control Door Assemblies" for packaged, acoustical hollow-metal door and frame assemblies with STC ratings of 35 or more.

3. Section 08800 "Glazing" for glazed lites in standard steel doors and frames.

4. Section 08710 “Door Hardware” for door hardware for standard steel doors.

5. Section 09910 “Painting” for field painting standard steel doors and frames.

1.3 DEFINITIONS

A. Minimum Thickness: Minimum thickness of base metal without coatings.

1.4 SUBMITTALS

A. Product Data: Include construction details, sizes, material descriptions, core descriptions, label compliance, fire-resistance rating, and finishes for each type of steel door and frame specified.

B. Product Test Reports: Based on evaluation of comprehensive fire tests performed by a qualified testing agency, for each type of standard steel door and frame.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.

B. Testing Agency Qualifications: An independent agency qualified according to

ASTM E 329 for testing indicated, as documented according to ASTM E 548.

STANDARD STEEL DOORS AND FRAMES SECTION 08111-2

C. Source Limitations: Obtain standard steel doors and frames through one source from a single manufacturer.

D. Fire-Rated Door Frame Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire-protection ratings indicated.

1. Test Pressure: Test at atmospheric (neutral) pressure according to NFPA 252 or

UL 10B.

2. Test Pressure: Test according to NFPA 252 or UL 10C. After 5 minutes into the test, the neutral pressure level in furnace shall be established at 40 inches or less above the sill.

3. Oversize Fire-Rated Door Assemblies: For units exceeding sizes of tested assemblies, provide certification by a testing agency acceptable to authorities having jurisdiction that doors comply with standard construction requirements for tested and labeled fire-protection-rated door assemblies except for size.

4. Temperature-Rise Rating: At exit enclosures, provide doors that have a temperature-rise rating of 450 deg F (250 deg C) maximum in 30 minutes of fire exposure.

E. Smoke-Control Door Assemblies: Comply with NFPA 105 or UL 1784.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver doors and frames palletized, wrapped, or crated to provide protection during transit and Project-site storage. Do not use non-vented plastic.

B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions.

C. Store doors and frames under cover at Project site. Place units in a vertical position with heads up, spaced by blocking, on minimum 4-inch- (102-mm-) high wood blocking.

Avoid using non-vented plastic or canvas shelters that could create a humidity chamber.

1. If wrappers on doors become wet, remove cartons immediately. Provide minimum

1/4-inch (6-mm) space between each stacked door to permit air circulation.

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify openings by field measurements before fabrication and indicate measurements on Shop Drawings.

1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish opening dimensions and proceed with fabricating standard steel frames without field measurements. Coordinate wall construction to ensure that actual opening dimensions correspond to established dimensions.

1.8 MEASUREMENT AND PAYMENT

STANDARD STEEL DOORS AND FRAMES SECTION 08111-3

A. There will be no separate measurement or payment for work in this section. Payment will be included at the contract unit price as shown on the Schedule of Items for the building.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Amweld Building Products, LLC.

2. Benchmark Doors; a division of General Products Co., Inc.

3. Ceco Door Products; an ASSA ABLOY Group Company.

4. CURRIES Company; an ASSA ABLOY Group Company.

5. Deansteel Manufacturing, Inc.

6. Fleming Door Products Ltd.; an ASSA ABLOY Group Company.

7. Kewanee Corporation (The).

8. Mesker Door Inc.

9. Pioneer Industries, Inc.

10. Republic Builders Products Company.

11. Steelcraft; an Ingersoll-Rand Company.

2.2 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B;

suitable for exposed applications.

B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled.

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B;

with minimum A40 (ZF120) zinc-iron-alloy (galvannealed) coating designation.

D. Electrolytic Zinc-Coated Steel Sheet: ASTM A 591/A 591M, Commercial Steel (CS), Class B coating; mill phosphatized.

E. Supports and Anchors: After fabricating, galvanize units to be built into exterior walls according to ASTM A 153/A 153M, Class B.

F. Inserts, Bolts, and Fasteners: Provide items to be built into exterior walls, hot-dip galvanized according to ASTM A 153/A 153M.

G. Powder-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching standard steel door frames of type indicated.

H. Mineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing);

consisting of fibers manufactured from slag or rock wool with 6- to 12-lb/cu. ft. (96- to

STANDARD STEEL DOORS AND FRAMES SECTION 08111-4

192-kg/cu. m) density; with maximum flame-spread and smoke-developed indexes of 25 and 50 respectively; passing ASTM E 136 for combustion characteristics.

I. Glazing: Comply with requirements in Division 8 Section "Glazing."

J. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil (0.4-mm) dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components, and other deleterious impurities.

2.3 STANDARD STEEL DOORS

A. General: Provide doors of design indicated, not less than thickness indicated; fabricated with smooth surfaces, without visible joints or seams on exposed faces, unless otherwise indicated. Comply with ANSI A250.8.

1. Design: As indicated on Drawings.

2. Core Construction: Manufacturer's standard kraft-paper honeycomb, polystyrene, polyurethane, mineral-board, or vertical steel-stiffener core that produces doors complying with ANSI A250.8.

a. Fire Door Core: As required to provide fire-protection ratings indicated.

b. Thermal-Rated (Insulated) Doors: Where indicated, provide doors fabricated with thermal-resistance value (R-value) of not less than 12.3 deg F x h x sq.

ft./Btu (2.166 K x sq. m/W) when tested according to ASTM C 1363.

1) Locations: Exterior doors.

3. Vertical Edges for Single-Acting Doors: Beveled edge.

a. Beveled Edge: 1/8 inch in 2 inches (3 mm in 50 mm).

4. Vertical Edges for Double-Acting Doors: Round vertical edges with 2-1/8-inch

(54-mm) radius.

5. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- (1.0-mm-) thick end closures or channels of same material as face sheets.

6. Tolerances: Comply with SDI 117, "Manufacturing Tolerances for Standard Steel

Doors and Frames."

B. Exterior Doors: Face sheets fabricated from metallic-coated steel sheet. Provide doors complying with requirements indicated below by referencing ANSI A250.8 for level and model and ANSI A250.4 for physical-endurance level:

1. Level 2 and Physical Performance Level B (Heavy Duty), Model 1 (Full Flush).

C. Interior Doors: Face sheets fabricated from cold-rolled steel sheet, unless otherwise indicated to comply with exterior door requirements. Provide doors complying with requirements indicated below by referencing ANSI A250.8 for level and model and

ANSI A250.4 for physical-endurance level:

1. Level 2 and Physical Performance Level B (Heavy Duty), Model 2 (Seamless).

STANDARD STEEL DOORS AND FRAMES SECTION 08111-5

D. Hardware Reinforcement: Fabricate reinforcement plates from same material as door face sheets to comply with the following minimum sizes:

1. Hinges: Minimum 0.123 inch (3.0 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

2. Pivots: Minimum 0.167 inch (4.2 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

3. Lock Face, Flush Bolts, Closers, and Concealed Holders: Minimum 0.067 inch

(1.7 mm) thick.

4. All Other Surface-Mounted Hardware: Minimum 0.067 inch (1.7 mm) thick.

E. Fabricate concealed stiffeners and hardware reinforcement from either cold- or hot-rolled steel sheet.

2.4 STANDARD STEEL FRAMES

A. General: Comply with ANSI A250.8 and with details indicated for type and profile.

B. Exterior Frames: Fabricated from metallic-coated steel sheet.

1. Fabricate frames with mitered or coped and welded face corners and seamless face joints.

2. Frames for Level 2 Steel Doors: 0.075-inch- thick steel sheet, unless otherwise indicated.

C. Interior Frames: Fabricated from cold-rolled steel sheet, unless otherwise indicated to comply with exterior frame requirements.

1. Fabricate knocked-down frames with mitered or coped corners, for field assembly.

2. Fabricate knocked-down, drywall slip-on frames for in-place gypsum board partitions.

3. Frames for Level 2 Steel Doors: 0.075-inch- thick steel sheet, unless otherwise indicated.

4. Frames for Wood Doors: 0.067-inch- (1.7-mm-) thick steel sheet.

D. Hardware Reinforcement: Fabricate reinforcement plates from same material as frames to comply with the following minimum sizes:

1. Hinges: Minimum 0.123 inch (3.0 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

2. Pivots: Minimum 0.167 inch (4.2 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

3. Lock Face, Flush Bolts, Closers, and Concealed Holders: Minimum 0.067 inch

(1.7 mm) thick.

4. All Other Surface-Mounted Hardware: Minimum 0.067 inch (1.7 mm) thick.

E. Supports and Anchors: Fabricated from electrolytic zinc-coated or metallic-coated steel sheet.

F. Jamb Anchors:

STANDARD STEEL DOORS AND FRAMES SECTION 08111-6

1. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than

0.042 inch (1.0 mm) thick.

2. Compression Type for Slip-on Frames: Adjustable compression anchors.

G. Floor Anchors: Formed from same material as frames, not less than 0.042 inch (1.0 mm) thick, and as follows:

1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.

2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips, allowing not less than 2-inch (50-mm) height adjustment. Terminate bottom of frames at finish floor surface.

H. Fabricate concealed stiffeners and hardware reinforcement from either cold- or hot-rolled steel sheet.

I. Plaster Guards: Formed from same material as frames, not less than 0.016-inch (0.4-mm) thick.

2.5 STOPS AND MOLDINGS

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch (0.8 mm) thick, fabricated from same material as door face sheet in which they are installed.

B. Fixed Frame Moldings: Formed integral with standard steel frames, minimum 5/8 inch

(16 mm) high, unless otherwise indicated.

C. Loose Stops for Glazed Lites in Frames: Minimum 0.032 inch (0.8 mm) thick, fabricated from same material as frames in which they are installed.

D. Hospital Stops: Where indicated on interior door frames, terminate stops 6 inches (152

mm) above finish floor with a [45] [90]-degree angle cut, and close open end of stop with steel sheet closure. Cover opening in extension of frame with welded-steel filler plate, with welds ground smooth and flush with frame.

1. Provide terminated stops, unless otherwise indicated.

2.6 FABRICATION

A. General: Fabricate standard steel doors and frames to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment.

B. Standard Steel Doors:

1. Exterior Doors: Provide weep-hole openings in bottom of exterior doors to permit moisture to escape. Seal joints in top edges of doors against water penetration.

2. Glazed Lites: Factory cut openings in doors.

STANDARD STEEL DOORS AND FRAMES SECTION 08111-7

C. Standard Steel Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames.

1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth, flush, and invisible.

2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners, unless otherwise indicated.

3. Plaster Guards: Weld guards to frame at back of hardware mortises in frames installed in concrete or masonry.

4. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot welds per anchor.

5. Jamb Anchors: Provide number and spacing of anchors as follows:

a. Stud-Wall Type: Locate anchors not more than 18 inches (457 mm) from top and bottom of frame. Space anchors not more than 32 inches (813 mm) o.c.

and as follows:

1) Three anchors per jamb up to 60 inches (1524 mm) in height.

2) Four anchors per jamb from 60 to 90 inches (1524 to 2286 mm) in height.

3) Five anchors per jamb from 90 to 96 inches (2286 to 2438 mm) in height.

4) Five anchors per jamb plus 1 additional anchor per jamb for each 24 inches (610 mm) or fraction thereof more than 96 inches (2438 mm) in height.

5) Two anchors per head for frames more than 42 inches (1066 mm) wide and mounted in metal-stud partitions.

b. Compression Type: Not less than two anchors in each jamb.

6. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers as follows. Provide plastic plugs to keep holes clear during construction.

a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers.

b. Double-Door Frames: Drill stop in head jamb to receive two door silencers.

D. Hardware Preparation: Factory prepare standard steel doors and frames to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping, according to the Door Hardware Schedule and templates furnished as specified in Division 8 Section "Door Hardware."

1. Reinforce doors and frames to receive nontemplated mortised and surface-mounted door hardware.

2. Comply with applicable requirements in ANSI A250.6 and ANSI/DHI A115 Series specifications for door and frame preparation for hardware. Locate hardware as indicated on Shop Drawings or, if not indicated, according to ANSI A250.8.

E. Stops and Moldings: Provide stops and moldings around glazed lites where indicated.

Form corners of stops and moldings with butted or mitered hairline joints.

STANDARD STEEL DOORS AND FRAMES SECTION 08111-8

1. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of door or frame.

2. Multiple Glazed Lites: Provide fixed and removable stops and moldings such that each glazed lite is capable of being removed independently.

3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames.

4. Provide loose stops and moldings on inside of doors and frames.

5. Coordinate rabbet width between fixed and removable stops with type of glazing and type of installation indicated.

2.7 STEEL FINISHES

A. General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal

Products" for recommendations for applying and designating finishes.

1. Finish standard steel door and frames after assembly.

B. Metallic-Coated Steel Surface Preparation: Clean surfaces with nonpetroleum solvent so surfaces are free of oil and other contaminants. After cleaning, apply a conversion coating suited to the organic coating to be applied over it. Clean welds, mechanical connections, and abraded areas, and apply galvanizing repair paint specified below to comply with

ASTM A 780.

1. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in steel, complying with SSPC-Paint 20.

C. Steel Surface Preparation: Clean surfaces to comply with SSPC-SP 1, "Solvent

Cleaning"; remove dirt, oil, grease, or other contaminants that could impair paint bond.

Remove mill scale and rust, if present, from uncoated steel; comply with SSPC-SP 3, "Power Tool Cleaning," or SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."

D. Factory Priming for Field-Painted Finish: Apply shop primer specified below immediately after surface preparation and pretreatment. Apply a smooth coat of even consistency to provide a uniform dry film thickness of not less than 0.7 mils (0.018 mm).

1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with ANSI A250.10 acceptance criteria; recommended by primer manufacturer for substrate; compatible with substrate and field-applied finish paint system indicated; and providing a sound foundation for field-applied topcoats despite prolonged exposure.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of standard steel doors and frames.

STANDARD STEEL DOORS AND FRAMES SECTION 08111-9

1. For the record, prepare written report, endorsed by Installer, listing conditions detrimental to performance of work.

2. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Remove welded-in shipping spreaders installed at factory.

B. Prior to installation and with installation spreaders in place, adjust and securely brace standard steel door frames for squareness, alignment, twist, and plumb to the following tolerances:

1. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line

90 degrees from jamb perpendicular to frame head.

2. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall.

3. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

4. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a perpendicular line from head to floor.

C. Drill and tap doors and frames to receive nontemplated mortised and surface-mounted door hardware.

3.3 INSTALLATION

A. General: Provide doors and frames of sizes, thicknesses, and designs indicated. Install standard steel doors and frames plumb, rigid, properly aligned, and securely fastened in place; comply with Drawings and manufacturer's written instructions.

B. Standard Steel Frames: Install standard steel frames for [doors] and other openings, of size and profile indicated. Comply with SDI 105.

1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged.

a. At fire-protection-rated openings, install frames according to NFPA 80.

b. Where frames are fabricated in sections due to shipping or handling limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.

c. Install frames with removable glazing stops located on secure side of opening.

d. Install door silencers in frames before grouting.

e. Remove temporary braces necessary for installation only after frames have been properly set and secured.

f. Check plumb, squareness, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances.

STANDARD STEEL DOORS AND FRAMES SECTION 08111-10

g. Apply bituminous coating to backs of frames that are filled with mortar, grout, and plaster containing antifreezing agents.

2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor and secure with postinstalled expansion anchors.

a. Floor anchors may be set with powder-actuated fasteners instead of post installed expansion anchors if so indicated and approved on Shop Drawings.

3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames.

4. In-Place Gypsum Board Partitions: Secure frames in place with postinstalled expansion anchors through floor anchors at each jamb. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces.

5. Installation Tolerances: Adjust standard steel door frames for squareness, alignment, twist, and plumb to the following tolerances:

a. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head.

b. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall.

c. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

d. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor.

C. Standard Steel Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary.

1. Non-Fire-Rated Standard Steel Doors:

a. Jambs and Head: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm).

b. Between Edges of Pairs of Doors: 1/8 inch (3 mm) plus or minus 1/16 inch

(1.6 mm).

c. Between Bottom of Door and Top of Threshold: Maximum 3/8 inch (9.5 mm).

d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum

3/4 inch (19 mm).

2. Fire-Rated Doors: Install doors with clearances according to NFPA 80.

3. Smoke-Control Doors: Install doors according to [UBC Standard 7-2].

D. Glazing: Comply with installation requirements in Division 8 Section "Glazing" and with standard steel door and frame manufacturer's written instructions.

1. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches (230 mm) o.c., and not more than 2 inches (50 mm) o.c.

from each corner.

3.4 ADJUSTING AND CLEANING

A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and

STANDARD STEEL DOORS AND FRAMES SECTION 08111-11

replace defective work, including standard steel doors or frames that are warped, bowed, or otherwise unacceptable.

B. Clean grout and other bonding material off standard steel doors and frames immediately after installation.

C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying primer.

D. Galvannealed Surfaces: Clean abraded areas and repair with galvanizing repair paint according to manufacturer's written instructions.

END OF SECTION 081110

April 2016