Attachment._Operators_Manual.pdf

MODELS:

MKEL-40-T, MKEL-60-T, MKEL-80-T, MKEL-100-T

TMKEL-40-T, TMKEL-60-T, TMKEL-80-T, TMKEL-100-T

Operators Manual Installation, Operation & Service

Electric Floor Model Mixers

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com

Cleveland

Enodis

SE95013 Rev. 5

Shut off power at main fuse disconnect prior to servicing.

Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings.

Inspect unit daily for proper operation.

Do not fill kettle above recommended level marked on outside of kettle.

Surfaces may be extremely hot! Use protective equipment.

Keep appliance and area free and clear of combustibles.

Stand clear of product discharge path when discharging hot product.

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

Do not attempt to operate this appliance during a power failure.

Keep clear of pressure relief discharge.

Keep hands away from moving parts and pinch points.

SERVICING

IMPORTANT

CAUTION

DANGER

GAS APPLIANCES

For your safety

GENERAL

Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes.

Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.

Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow Shipping Damage Instructions shown below.

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

INSTALLATION

The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance and drain requirements in order to determine the location of the kettle. Next, carefully cut open the shipping carton for easy removal of the kettle.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

RECOMMENDED FLOOR

DRAIN LOCATION

Recommended Floor Drain Location

INSTALLATION

12"

6"

B

A

C

WALL

18" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

A B C

(T) MKEL-40-T 22 1/8" 51" 31"

(T) MKEL-60-T 22 1/8" 53" 31"

(T) MKEL-80-T 22 1/8" 58" 31"

(T) MKEL-100-T 21 3/4" 61" 31"

MOVING UNIT

1. While still on skid, move unit as close to final installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove skid.

4. Lower gently to ground and remove forklift and blocking.

5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions.

Shim as required to make level with center console (front and back)

4"x4" or larger (front and back)

Forklift tongsSkid Flanged feet

Jack

LEVELING

Recommended Leveling Procedure

1. With straight-edge, line the backs of the consoles up with each other (dotted line A).

2. Level and straight-edge backs of consoles (dotted line B). Adjustments are made by turning flanges on back feet only.

3. Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only.

4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary.

5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4.

Guide Pins

NOTE: See Operating Instructions before operating unit.

6. Make electrical connections (see electrical service connections) and test mixer bridge as follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over centre console.

⇒ C/ Swing bridge to the left as far as possible.

B A

C

D

B A

C

D

C

CC

C

Recommended Installation Procedure

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle perfectly, If not return to step 1 and repeat leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin mixers only).

⇒ G/ Repeat steps D and E (for twin mixers only).

7. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer).

Secure each of the flanged feet with one bolt in each hole.

8. Connect piping as described in the "PIPING CONNECTION" section.

ELECTRICAL SERVICE

CONNECTIONS

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No 70-1981 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate.

The copper wiring must be adequate to carry the required current at the rated voltage.

1. Ensure main power is turned off before connecting wires.

2. Remove the screws at the rear of the center console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3. Feed permanent copper wiring 18" through the cut-out in the bottom of the console. Connect wiring in junction box in the bottom of the console.

4. Turn main power back on.

5. Check for correct rotation of electric motor (access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6. Replace the console cover and secure it with screws.

The following will be performed before the unit is connected to utilities:

1. Visual Examine unit for scratches, dents, or other defects.

2. Visual Check flanged feet all have bolts holding them.

3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly. Remove all paper.

4. Level Check unit has been leveled and squared correctly.

The following will be performed with the unit connected to utilities:

5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until speed control is turned to minimum and then adjusted back up.

6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control housing, kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly.

7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro switches are adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear.

8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then set speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly

9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on Main one. Speed control makes positive contact with micro switch.

10. Speed Control - Set main speed control to five. Adjust secondary control from Secondary minimum to maximum. Look for considerable speed variance.

11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from faucet spout. Repeat above with cold water faucet.

12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times Valve and check for leaks again.

QUALITY ASSURANCE

CHECKLIST

Follow this list only after all other installation steps are completed.

Some steps require the use of equipment. Follow operating instructions.

OPTIONAL CONTROLS

Some units may not have the following items to test

13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter.

GALLONS LITERS

5 20 20 80 40 160 80 320 100 400

When the (continue/reset) switch is turned to "reset" the displayed quantity on the meter should be erased and the count begins at zero.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

Performance Checks

1. Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

2. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone.

3. Place the kettle's power ON/OFF switch to the "ON" position.

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached (124°F/50°C). Then the green light will cycle on and off, indicating the element is cycling on and off to maintain temperature.

5. Tilt the kettle forward (tilting models only). After a few seconds the red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the element has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position (tilting models only). The red "low water" light should go out when the kettle is upright.

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature (260°F/127°C) is reached. Then the green light will cycle ON and OFF, indicating the element is cycling ON and OFF to maintain temperature. Fill the kettle with cold water to the steam jacket’s welded seam.

8. When all testing is complete, empty the kettle and place the power ON/OFF switch in the “OFF” position.

150 200

20 30 psi kPa

VE

N

T

AI

R

OPERATING INSTRUCTIONS

Cleveland

DIGITAL WATER METER

MIN.

FAST

7 6

SPEED CONTROL

L I

F T

MIXER

LIFT

OFF

OFF

MIX LIFT

UP DOWN

MAINPOWER

OFF ON

EMERGENCY

STOP

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

13 10

General Parts Drawing (some parts shown are optional)

ITEM # DESCRIPTION FUNCTION

1. Main Power Switch Power switch for unit.

2. Mix/Lift Switch Sets hydraulics to mix or lift mode.

3. Up/Down Switch When unit is in lift mode, mixer bridge can be raised or lowered with this switch.

4. Mixer Speed Control Dial Controls speed of agitators and mixer bridge lift.

5. Emergency Stop Button Stops hydraulic system (agitators and mixer bridge lift).

6. Mixer Bridge Encloses agitator motors.

7. Main Agitator Arm Provides most of the product movement.

8. Secondary Agitator Arm Provides reverse agitation and product lift in kettle.

9. Secondary Speed Control Knob Controls speed of secondary agitator arm.

10. On/Off Heat Switch Controls electrical power (heat) to kettle.

11. Heat Indicator Light (Green) When lit, indicates that the kettle burner is on. Cycles ON-OFF with burner.

12. Solid State Temperature This control allows the operator to adjust the kettle temperature in increments Control Knob from 1 (Min.) to 10 (Max.). (see Temperature Range Chart).

13. Low Water Indicator Light When lit, indicates that the kettle is low on water and will not operate in this (Red) condition. This will also light when the kettle is tilted.

14. Faucet Spout Delivers water to the kettle.

15. Hot Water Valve Turns on hot water.

16. Cold Water Valve Turns on cold water.

17. Tangent Draw-Off Valve Used for draining product or wash water from kettle.

18. Power Tilt Control Switch Used for tilting the kettle up or down. Replaced by hand tilt wheel on manual tilt units.

19. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury.

20. Interrupt Switch Interrupts flow without resetting water meter.

21. Start Switch Starts water flow to kettle.

22. On/Off Switch Power switch to water meter.

23. Water Meter Control Display and setting for water meter.

24. Active/Bypass Switch Switch to activate or bypass (manual operation) the controller.

25. Temperature Controller Digital temperature control and indicator.

Operating Suggestions Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer.

1. Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun.

2. An important part of kettle cleaning is to prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the "Care and Cleaning" instructions for detailed kettle washing procedures.

3. If a mixer bridge is equipped with a temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches in the product for accurate readings.

Safety

DO NOT LEAN ON OR PLACE OBJECTS ON

KETTLE LIP. SERIOUS INJURY COULD RESULT

IF KETTLE TIPPED OVER, SPILLING HOT

CONTENTS.

1. Close TANGENT DRAW-OFF VALVE (17) before filling the kettle.

2. When raising or lowering MIXER BRIDGE (6), insure FAUCET SPOUT (14) is not in the way of MAIN AGITATOR ARM (7) or damage to spout will result.

3. As a safety precaution the MIXER SPEED CONTROL DIAL (4) must first be turned to zero before unit will start to mix.

4. Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin.

Operating the Kettle

1. Before turning kettle on, read the

Vacuum/Pressure Gauge (19). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi, while cooking a water base product.

2. Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

3. Place the kettle's On-Off Heat Switch (10) to the "ON" position.

Temperature Range Chart

4. Preheat the kettle by turning the Solid State Temperature Control Knob (12) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (11) will remain lit, indicating the burner is lit, until the temperature setting is reached. When the green light goes off, the heaters are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

5. Place food product into the kettle. The Heat Indicator Light (Green) (11) will cycle on and off indicating the elements are cycling on and off to maintain the set temperature.

Temperature Approximate Control Product Temperature Setting °F °C

1. (Min.) 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. (Max.) 260 127

NOTE: Certain combinations of ingredients will result in temperature variations

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) (13) should not be lit when kettle is in the upright position during kettle operation. This light indicates that the elements have been automatically shut off by the kettle's safety circuit. It is, however, normal for the red light to come on when the kettle is in a tilted position.

6. When cooking is completed place On-Off Heat Switch (10) to the "OFF' position.

7. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. .

The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. Temperature control knob must be set at "10" (Max.) throughout the heatup period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket's welded seam, resulting in a kettle filled to 2/3 capacity.

OFF ON General Operation

1. Turn MAIN POWER SWITCH

(1) to "ON".

MIX LIFT

OFF Lifting & Lowering

Bridge WARNING- Insure FAUCET SPOUT (14) is out of way before raising or lowering bridge.

1. Turn MIX/LIFT SWITCH (2) to

"LIFT".

2. Turn MIXER SPEED CONTROL (4) to "MIN" and back up to #5.

3. Turn and hold UP/DOWN SWITCH (3) "UP" to raise or "DOWN" to lower.

UP DOWN

OFF

MIX LIFT

OFF Mixing

1. Turn MIX/LIFT SWITCH (2) to

"MIX".

2. Turn MIXER SPEED CONTROL (4) to "MIN" and slowly adjust to desired speed.

3. Adjust SECONDARY SPEED CONTROL (9) to desired speed.

Tilting Kettle

1. Raise MIXER BRIDGE (6) and swing to side.

2. For manual tilt: turn

HANDWHEEL (3).

3. For power tilt: turn switch " " to raise, or " " to tilt.

WARNING- Do not tilt kettle when mixer agitators are in kettle bowl.

Adding Water Manually

1. Locate FAUCET SPOUT (14) over desired kettle.

2. Turn on HOT or COLD WATER VALVES (15 or 16).

APPROXIMATE FULL KETTLE COOKING TIMES

Times in Minutes

Gals. Ltrs. Standard Wattage High Wattage*

208V 240V 480V 208V 240V 480V

25 95 60 45 60 40 30 30 40 150 60 50 75 40 30 30 60 225 100 75 75 50 40 40 80 300 130 100 100 65 50 50 100 375 160 120 120 80 60 60

* High Wattage is only available with 3 phase units

Use the key to step through the parameters.

When the desired parameter description is shown in the upper display (see Parameters Chart ), press the key to enter the edit mode and to scroll through the available settings.

When the desired setting is shown, press the ENT key.

To exit the Configuration Mode, momentarily remove power from counter or press and hold down the RST key for at least two seconds.

Counter Speed

Input Operation

Required SettingsParameter Description

(Upper Display - in order of appearance)

Panel Reset Key

Auto Reset

Input Pull-Ups

Count Direction

Lock Strategy

20 Hz.

A-B (Add/Subtract)

Enable

Enable

No (Current-Sourcing)

Up-Counting

None

Use key to step through parameters.

Use key to step to setting shown below.

(Lower Display)

ENT

PST

OUT

PGM

RST

OR

To enter Configuration Mode, turn POWER switch "OFF" and remove counter from its’ housing.

Change the position of the jumper. Note: The actual position is irrelevant, as long as the position is changed.

Replace the counter in its’ housing and turn POWER switch "ON".

Changing to Configuration Mode

Editing the Parameter Settings

OFF ON

OFF ON

OFF ON

OFF ON

After changing the jumper position (see above instructions - Changing to Configuration Mode), edit the parameters as follows:

Note: The PGM (program) indicator will flash while the counter is in the configuration mode.

ENT

PST OUT PGM

RST

Upper Display

Lower Display

Program Indicator

Reset Key

Enter Key

Next Key

Down Key

Turn POWER switch "ON". Set required volume by first pushing the key until the digit you want to change is flashing in the lower display. Then use the key to change the value of the selected digit.

When all digits are set, press the ENT key.

Parameters Chart

Note: The digital counter has been preset at the factory and should operate satisfactory. If installing a new counter (or the configuration settings to your existing digital counter become corrupted) you must configure the digital counter as shown below (Configuring a Digital Counter) prior to operation.

CONTINUE RESET

CONTINUE RESET

INTERRUPT

Locate delivery spout over desired kettle.

Turn START switch to "RESET".

Delivery will start at "0" and stop at preset volume.

To stop delivery at any time, turn INTERRUPT switch to " ".

To complete delivery after interrupting, turn START switch to "CONTINUE"

Turn POWER switch to "OFF" when meter is not in use.

Digital Counter

CONFIGURING A

DIGITAL COUNTER

This procedure is only necessary when installing a replacement counter or settings to existing counter become corrupted

DIGITAL WATER

METER OPERATING

INSTRUCTIONS

CAL 9900 Controls Drawing

MIXER KETTLE OPERATION

USING CAL 9900

Note: Temperature probe on mixer bridge must be covered with a minimum of three inches of product to function correctly.

5. Push (*) button on CAL 9900 to read set point temperature. (This is the desired product temperature).

6. To change set point temperature push and hold (*) button while pushing ( ) or ( ) button. New set point is determined when (*) button is released.

7. Add product to kettle.

8. Turn ACTIVE/BYPASS switch to “ACTIVE”. If the set point temperature is higher than the product temperature, the kettle will start heating.

Note: For twin kettles, the CAL 9900 will control the kettle the mixer is in.

Changing Functions & Options The controller has been preset at the factory and should operate satisfactory. If you wish to fine tune the unit for your specific application consult the CAL 990O Installation and Operation Manual. Following is a simplified procedure for changing parameters.

OFF ON

CAL 9900 ˚C

* p

Process Temperature or Set Point

SP1

SP2

Hi

Sp

Lo

Decrease

Increase

View Set Point

Error

HEAT AUTO COOL

OFF

1. Open STEAM VALVE completely

2. Turn mixer MAIN POWER switch to "ON" (CAL 9900 lights up and displays present temperatures).

3. Turn HEAT/COOL switch to

“OFF/AUTO".

4. Turn ACTIVE/BYPASS switch to "BYPASS". The unit should not be heating or cooling at this point.

BYPASS ACTIVE

BYPASS ACTIVE

CAL 9900 ˚C

p*

CAL 9900 ˚C

p*

CAL 9900 ˚C

p*

CAL 9900 ˚C

p*

CAL 9900 ˚C

p*

CAL 9900 ˚C

p*

OFF ON

BYPASS ACTIVE

Cleveland Range

Factory Settings

OPERATING FUNCTION

MODE NUMBER

0 0

0 1

5 2

0 3

4 steam 45 electric

0 5

5 6

0 7

0 8

1 9

0 10

0 11

0 12

0 13

0 14

0 15

9 16

0 17

0 18

1 19

2 T.A.P

0 21

0 = °C 221 = °F

6 23

-- -- 24

0 25

-- -- 26

1. Mixer MAIN POWER switch in the "ON" position.

2. ACTIVE/BYPASS switch in "BYPASS" position.

3. Press button labeled (p). The display should show a number with a decimal place in it.

Left of the decimal place is the

OPERATING MODE

setting (this number should be flashing).

To the right is the

FUNCTION NUMBER.

4. To change the

OPERATING MODE

setting push the ( ) or ( ) buttons.

5. To move to the

FUNCTION NUMBER

(right of the decimal) push (*) button.

6. That number should now be flashing. To move to another FUNCTION

NUMBER push the ( ) or ( ) buttons.

7. Push (*) button to move to the left of the decimal. To change the OPERATING MODE setting push the ( ) or ( ) buttons.

8. When your changes are complete push the button labeled

(p) again to return to the Process Temperature.

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

WARNINGS

➩ Do not use detergents or cleansers that are chloride based or contain quaternary salt.

➩ Do not use a metal bristle brush or scraper.

➩ Steel wool should never be used for cleaning the stainless steel.

➩ Unit should never be cleaned with a high pressure spray hose.

➩ Do not leave water sitting in unit when not in use.

Stagnant Water

High Pressure Spray Hose

Chloride Cleaners

Steel Pads

Wire Brush &

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

CLEANING INSTRUCTIONS

1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher.

3. Prepare a warm water and mild detergent solution in the unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak at a low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a TTangent Draw-Off Valve, clean as follows:

a) Disassemble the draw-off valve first by turning the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

b) In a sink, wash and rinse the inside of the valve body using a nylon brush.

c) Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water.

e) Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

9. If the unit is equipped with a BButterfly Valve, clean as follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergent solution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

10. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES

➩ For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

➩ Leave the cover off when the kettle is not in use.

➩ For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual (supplied with unit).

SCRAPER BLADES

1. Remove retaining ring and slide scraper blades off agitator arm.

2. Place parts in a pan of warm water to soak.

3. Clean in a sink, using a warm water and mild detergent solution.

4. Rinse with fresh water.

5. Allow to dry thoroughly on a flat, clean surface.

PRODUCT VALVE

Daily - clean product valve as follows:

1. Open product valve.

2. Disconnect air hoses.

3. Remove air cylinder.

4. Remove valve tee.

5. Remove all O-rings.

6. Clean air cylinder, do not submerge in water. Wipe clean and sanitize.

7. Clean and sanitize tee and O-rings.

8. Grease and reinstall O-rings.

9. Reinstall tee to kettle outlet.

10. Reinstall air cylinder to bottom of tee.

11. Reconnect air hoses.

12. Close valve and check for alignment.

AIR HOSE

AIR

CYLINDER

AIR HOSE

OPEN

POSITION

CLOSED

POSTITION

0-RING

CLAMP

0-RING

VALVE

TEE

0-RING

CLAMP

KETTLE

OUTLET

KETTLE

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic;

300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel surface.

Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water.

Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1. Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer.

Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.

2. Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”

When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.

4. Treat your water.

Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.

5. Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.

6. Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.

7. Never use hydrochloric acid (muriatic acid) on stainless steel.

8. Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia, Apply with cloth or sponge detergent, Medallion

Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film Ecoshine

Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression

Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes blood, burnt-on-foods It Oven Aid

Grease & oil Any good Apply with sponge or cloth commercial detergent

Restoration/Passivation Benefit, Super Sheen

Review

1. Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or scrapers to clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.

5. Soften your water. Use filters and softeners whenever possible.

6. Wipe off cleaning agent(s) and standing water as soon as possible.

Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

SERVICE PARTS

2" TANGENT DRAW-OFF VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE50972-B Draw-Off Assembly

1. FA95049 Wing Nut

2. KE527551 Knob

3. KE52754 Hex Nut

4. KE52753 Retainer

5. KE52752 Piston

6. FA00111 "O" Ring

7. KE52751 Valve Body

REMOTE CONTROL

ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE53479 Digital Temperature Controller and Indicator

2. KE53257 Digital Counter

3. KE51857 Front Cover, Digital Counter

4. KE53258 Panel Mount Socket

5. KE52710 Thermostat

6. KE52835 Bracket for Thermostat

7. KE52936 Fuse

8. KE51139 Holder, Fuse

9. KE54402 Mounting Bracket, Fuse

10. KE01820 Ambient Heater Assembly

11. SK50370 Terminal Block

12. KE54402 Mounting Bracket, Terminal Block

13. KE003209-6 Momentary Spring Return Switch Assembly

14. KE003209-1 Switch Assembly, On/Off - Maintained

15. KE003209-7 Momentary Spring Return Switch Assembly

16. KE52272 Cover

17. KE50753-9 Relay

18. Label:

KE95229 English

KE95229-1 French

Cleveland

DIGITAL WATER METER

INCLUDED WITH

ALL SWITCHES.

NOTE: See SWITCH

CONFIGURATIONS

for applicable contact cartridge/capacitor combinations and part numbers

L I F

T

OFF/AUTO

OFF/AUTO

OFF

OFF

HEAT COOL

MIX LIFT

UP DOWN

OFF ON

HEAT COOL

INCLUDED WITH

ALL SWITCHES.

MAIN CONSOLE

CONTROLS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE52190 Knob, Speed Control

2. KE00860 Cable and Bracket, Speed Control (includes items 9 - 13)

3. KE53193 Emergency Switch

4. KE53377 Push Button Contact Block

5. SK50315-1 Pilot Light

6. KE003209-5 Switch Assembly, On/Off/On - Maintained

(single kettle)

(twin kettle)

7. KE003209-1 Switch Assembly, On/Off - Maintained

8. KE003209-7 Switch Assembly, On/Off/On - Momentary

9. KE52180 Micro Switch

10. FA10032 Machine Screw, #4-40 x 5/8" LG

12. FA32002 Tooth Lock Washer #4

13. FA20000 Hex Nut, #4-40

14. KE95230-E Label:

NOTE: See SWITCH

CONFIGURATIONS

for applicable contact cartridge/capacitor combinations and part numbers

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

E M

P T

Y

MIN.FAST

SPEED CONTROL

L I F

T

LEFT

KETTLE

RIGHT

KETTLEEMERGENCY

STOPOFF/AUTO OFF/AUTO

MIXER LIFT

OFF OFF

HEAT COOL HEAT COOL

MIX LIFT UP DOWN

MAIN

POWER

OFF ON

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

KE95230-C

Contactor CartridgesCapacitor

INDEX

PART NO.

KE52074 KE603208-9 KE603208-8

1. Turn POWER switch ON.

2. Set required volume. Do not exceed kettle capacity.

3. Locate delivery spout over desired kettle.

4. Press START switch downward to RESET.

Delivery will start at “0” and stop at preset volume.

5. To stop delivery any time, press INTERRUPT switch downward.

6. To complete delivery after interrupting, press START switch upward to CONTINUE.

7. Turn POWER switch to OFF when meter is not in use.

DIGITAL WATER METER

OPERATING INSTRUCTIONS

DISCONNECT FROM POWER

SUPPLY BEFORE SERVICING

BYPASSED ACTIVE

INTERRUPT START POWER

CONTINUE RESET OFF ON

KE95229-G

CONTROLLER

E M

P T

Y

SWITCH

CONFIGURATION

NOTES: *For units built prior to December 2006, the complete switch assembly must be ordered (see applicable drawing).

Refer to Maintenance Section for Switch Disassembly Instructions.

NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required

Cooling Fan:

Fan . . . . . . . . KE54860 Fan Cover . . . KE601236 Fan Guard . . . KE54861

13A

13B 14

22 2329

KETTLE

SIZE

GALLONS QUANTITY

40 22

60 26

80 30

100 34

125 38

150 38

Scraper Blades:

HYDRAULIC

COMPONENTS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51607 Flow Control Valve

2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt

SE50224 Coil Only 120 Volt

3. KE51608 Check Valve

4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt

SE50224 Coil Only 120 Volt

5. KE51848 Jack

SE50241 Rod Gland Seal Kit SE50242 Piston Seal Kit

6. KE52124 Jack Upper Pin

7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal

KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal.

KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.

8. FA95006 Woodruff Key

9. KE51845 Hydraulic Motor, Secondary Agitator, 40-150 gal

KE53005 Hydraulic Motor, Secondary Agitator, 200-250 gal.

10. KE51715 Main Coupling, Scraper Arm

11. KE51716 Secondary Coupling, Agitator Arm

12. KE52114 Coupling Washer, Primary S.S 13A. FA11286 Socket Head Screw, 1/4 X 20 13B. FA11346 Socket Head Screw, 5/16 X 20

14. KE52115 Coupling Washer, Secondary S. S

15. CT50097 R.T.D Probe Single

16. KE53962 Blade Stop Ring

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required

19. KE51875-3 Electric Motor, 3 hp., 208-230/460V

KE51875-4 Electric Motor, 3 hp., 220/380/440V KE51875-5 Electric Motor, 3 hp., 575V

20. KE51889 Filter, Tank Breather

21. KE52222 Gear, 3/4" I.D. Pump, prior to 1995

21. KE52222-1 Gear, 3/4" I.D. Pump, after 1995

22. KE52223 Gear, 7/8" I.D. Motor

23. KE52224 Nylon Coupling

24. KE52190 Speed Control Knob

25. KE52171 Gasket, Oil Tank

26. KE51844 Hydraulic Pump

27. FI05060 Swivel adapter

28. SE50280 Hydraulic Hose, Per Foot

29. FI05061 Swivel Elbow. 90 Degrees

30. SE50094 Oil Filler

31. KE51874 Pressure Relief Valve, Hydraulic

32. KE52382 Pressure Gauge

33. KE00860 Speed Control Cable Assembly

34. KE51622 Bridge Tilt Pin

35. FA95022 Retaining Ring

36. KE51623 Clevis Bracket

37. SE50353 Clevis Pin c/w Clips

38. KE51624 Knuckle Joint

39. KE50295 Mounting Bracket, Mercury Switch

40. KE50294 Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

41. FA95055-3 Woodruff Key

42. T40527 Housing, probe, 40 gal

T40528 Housing, probe, 60 gal T40529 Housing, probe, 80 gal T40530 Housing, probe, 100 gal T40531 Housing, probe, 125 gal T40532 Housing, probe, 150 gal T405321 Housing, probe, 200 gal T405322 Housing, probe, 250 gal

43. KE51921 Pin, Scraper Arm

44. KE51925 Pin, Secondary Agitator

46. FA19506 Set Screw, Secondary Agitator

47. FA19507 Set Screw, Scraper Arm

48. KE00935 Secondary Agitator, 40 gal. (includes #44)

KE00936 Secondary Agitator, 60 gal. (includes #44) KE00937 Secondary Agitator, 80 gal. (includes #44) KE00938 Secondary Agitator, 100 gal. (includes #44) KE00939 Secondary Agitator, 125 gal. (includes #44) KE00940 Secondary Agitator, 150 gal. (includes #44) KE009401 Secondary Agitator, 200 gal. (includes #44) KE009402 Secondary Agitator, 250 gal. (includes #44)

49. KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) KE009521 Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) KE009522 Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) KE00947-1 Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) KE00948-1 Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) KE00949-1 Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) KE00950-1 Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) KE00951-1 Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) KE00952-1 Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) KE009521-1 Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) KE009522-1 Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43)

50. KE52687 Roller Bearing

51. RT00505 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .specify length

52. KE00715 Bridge Swivel Housing Assembly

ELECTRICAL

COMPONENT

ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50343-7 Component Mounting Plate

2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

4. KE51139 Fuse Holder

5. SK50445 Fuse (3 amps)

6. KE52936 Fuse (1 amps)

7. KE50750-1 Contactor

8. KE51982 Thermal Overload Relay

9. Heater for Thermal Overload KE52055 200, 208, 220, 240, 380 & 415 volt KE52051 440, 480 volt

10. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

11. SK50054-1 Terminal Block End Section

12. Transformer KE53838-5 200, 208, 220, 240, 440 & 480 volt KE53838-6 380 & 415 volt

13. FA10133 Screws #6-32x3/8" lg

15. FA10239 Screws #8-32x3/8" lg

16. FA12500 Screws #8-32x3/8" lg. (brass with undercut)

17. FA10245 Screws #8-32x1" lg

18. FA10362 Screws #10-32x3/8" lg

19. FA32005 Lockwashers #8

20. FA32006 Lockwashers #10

15 19

7 17 19

10 11 15

12 18 20

THERMAL

OVERLOAD

RELAY

MANUAL TILT - 10" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51730 Tilt Shaft Bearing

2. KE50375 Tilt Shaft, Small Gear, 40 to 80 gal

KE503751 Tilt Shaft, Small Gear, 100 gal. and up

3. FA19505 Handwheel Allen Screw, Hex Socket

4. KE00508 Handwheel Assembly

5. FA95007-1 Retaining Ring

6. FA05002-6 "O" Ring

7. FA95048 Woodruff Key

8. FA19201 Set Screw

9. KE00151 Segment Gear, Small, up to 60 gal

KE52833 Segment Gear, Large, 80 gal. and up

10. KE00699 Trunnion Housing

11. FA19177 Hex-Socket Set Screw

12. FA20047 Jam Nut

13. KE52191 Roller Bearing

14. KE52193 Thrust Bearing Spacer

15. KE50315 Worm Gear

16. FA95005 Tension Pin

17. FA95008 Hex Nut 3/4-16

18. FA30088 Washer

19. KE52192 Thrust Washer

43. SK24744500 Switch (CE option)

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option)

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option)

POWER TILT - 10" CONSOLE

POWER TILT - 10" CONSOLE

1. KE51007 Micro Switch

2. KE50581 Bridge Rectifier

3. KE52192 Thrust Washer

4. KE52193 Thrust Bearing Spacer

5. KE52191 Roller Bearing

6. FA30088 Washer

8. FA95008 Hex Nut, 3/4-16

11. KE50315 Worm Gear,

12. FA95005 Tension Pin

13. KE51730 Tilt Shaft Bearing

14. KE00151 Segment Gear, Small, up to 60 gal

KE52833 Segment Gear, Large, 80 gal. and up

15. KE00699 Trunnion Housing, 40 to 80 gal

KE001182 Trunnion Housing, 100 gal. and up

16. FA95007-1 Retaining Ring

17. FA05002-6 "O" Ring

18. FA95048 Woodruff Key

19. FA19201 Set Screw

20. FA19177 Hex-Socket Set Screw

21. FA20047 Jam Nut

22. KE50582 Coupling

23. KE50583 Coupling Insert

25. KE52832-1 MOTOR

26. SK50055-1 Terminal Block

27. SK50054-1 Terminal Block End-Section

28. KE50579-1 Circuit Breaker

FA05002-34 "O" Ring, Circuit Breaker

KE50580 Water Resistant Boot

29. KE003209-11 Complete Switch

KE603208-4 Momentary Switch Activator*** KE603208-7 Contact Section Holder, Latch*** KE603208-9 Contact Block***

***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11

43. SK24744500 Switch (CE option)

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option)

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option)

KETTLE

BOTTOM

1 27

15a

21 22

Element Terminals

15b

KETTLE BOTTOM

1. Fl05025 Bleed Vent Elbow

2. KE50570 Bleed Vent Nut

3. FI05022 Connector

4. KE50556-1 Probe, Water Level

5. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America)

KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe)

6. KE50997 Blow Down Tube

7. KE51226 Wire Connector Terminal

8. KE51225 Edge Connector

9. KE00458 Solid State Control Box

10. KE50753-7 Relay, 12 VDC

11. KE50750-3 Contactor, 208/240V, 40 Amp

(standard kettles) KE50750-4 Contactor, 208/240V, 50 Amp

(special high wattage kettles - 6 elements) KE50750-5 Contactor, 208/240V, 60 Amp

(special high wattage kettles - 6 elements)

12. KE50377 Terminal Block Section

(Large, White) SK50055-1 Terminal Block Section

(Small)

13. KE50376 Terminal Block End Section

(Large, White) SK50054-1 Terminal Block End Section

(Small) SK50054-2 Terminal Block End Barrier

14. KE53838-11 Transformer, 380-415 to 120-220V KE53838-12 Transformer, 440-480 to 240V KE53838-13 Transformer, 600 to 240V

15a. SE00104 Pressure Gauge, Back Mount, c/w Item #35 15b. PPressure Gauge

KE000714-4 For units built prior to February 2005 KE50429-5 For units built after January 2005

16. SE00105 Toggle Switch, SPST, c/w Item #18

17. KE50568-1 L.E.D., Green

18. SK50062 Rubber Boot

19. SE00074 Potentiometer, c/w Item #24

SE00103 Potentiometer with ON/OFF Switch, c/w Item #24

20. KE50569-1 Knob, Potentiometer

21. KE50567-1 L.E.D., Red

22. KE55069-5 Safety Thermostat (140° C)

23. KE50515 Thermistor

24. KE51005 Rotary Seal

25. KE54761 Bracket, Terminal Block

26. KE51139-1 Fuse Holder

27. KE52936-1 Fuse, 1/2 amp (used on 380 to 600V units)

28. KE54833-3 Snap-In Bushing, .875"

29. KE54833-4 Snap-In Bushing 1.093"

30. KE50473 Ground

31. KE53838-19 Transformer, 120 to 16V

KE53838-21 Transformer, 240 to 16V

32. KE50391 Bracket, Electrical Entry, 1 3/8" hole

KE50392 Bracket, Electrical Entry, 1 3/4" hole

33. Guard Bracket - No longer required

34. Guard Bracket - No longer required

35. FA05002-21 "O" Ring

WATER METER ASSEMBLY -

18" CONSOLE

WATER METER ASSEMBLY -

18" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. FI05058 3/4" Cross

2. KE02055-2 Steam Valve Modification

3. N0640B4.5 Nipple

4. FI00063 Elbow 90 degree

5. FI000356 Reducing Bushing

6. KE600812-1 Street Elbow

7. FI05029 Hose Barb

8. KE54834-5 *Solenoid Valve, 3/4"

SE50407 Rebuild Kit

SE50401 Replacement Coil

9. N0640B3 Nipple, Gallon Meter

N0640B3.5 Nipple, Litre Meter

10. FI00363-3 Reducing Elbow 90 Degree

11. KE51861 Gallon Meter

KE51860 Litre Meter

12. FI00062 Elbow 90 Degree

13. KE52173 1/2"1.D. Hot Water Wash-up Hose

14. FI05220-3 Hose Clamp

15. FI00179 Tee

16. FI05074 Adapter, Gallon Meter

KE600362 Adapter, Litre Meter

17. N0640B1.5 Nipple

18. FA11091 Machine Screw

20. KE51369 Steam Valve Flange

21. SE00028 Knob Assembly

22. KE95321 Label "Hot"

23. KE95322 Label "Cold"

24. SD50097 Flanged Nut

25. KE51585 Faucet Spout Fitting

26. KE50825-12 Faucet Spout

27. FA05002-19 "O" Ring

28. FA95022 Retaining Ring Carter

29. KE51736 Long Faucet Nut

*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.

MAINTENANCE

INSPECTION AND MAINTENANCE CHECK LIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

MONTHLY INSPECTIONS

Item Inspection Item Switches Inspect switches for damage and correct operation. Replace as required.

Product Drain Valves

Tangent Draw-Off Valve Inspect parts for damage. Test valve for leakage. Replace as required.

Butterfly Valve. Inspect parts for damage. Test valve for leakage. Replace as required.

Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air leakage. Inspect supply hose and fittings. Replace as required. Inspect air filter and replace if required.

SIX MONTH MAINTENANCE

Lubrication Grease trunnion housings.

Grease bridge swivel assembly.

Use "Never Seize" on tilt worm and gear.

Strainers Clean strainers in steam in and cooling water supply lines.

YEARLY MAINTENANCE

Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic Oil Replacement Procedure.

Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

RE-INSTALLING SPEED

CONTROL CABLE

Speed Control Assembly

1. Turn sprocket of speed control so that wire."A" is fully extended towards shaft "B".

2. Insert end of cable through bracket "C".

3. Insert wire so it protrudes approximately 1/2" to 5/8" through hole in bolt "D". Tighten bolt and bend end of wire.

4. Bring pump arm "E" up until it hits stop bolt "F" and tighten screw "C".

5. Reassemble unit. Speed control knob will go on pointing toward minimum setting.

6. Turn mixer on with speed control set at minimum setting.

7. If scraper arm is turning, loosen nut "G" and back stop bolt "F" off a few turns. Next loosen screw "C" and slowly pull up cable until scraper arm stops turning. Retighten screw "C". Gently turn stop bolt "F" down until it hits arm. Lock in place by tightening nut "G".

8. Scraper arm should now go from no rotation to fast rotation by turning speed control knob.

NOTE: Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

HYDRAULIC OIL

REPLACEMENT PROCEDURE

One of the most important maintenance tasks is to change the hydraulic oil yearly. Under heavy usage the oil should be changed every nine months. It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components.

The oil filter should be changed at the same time as the hydraulic oil. A clean filter prevents particles from damaging the other components in the system.

Replace the hydraulic fluid as follows:

⇒ Disconnect power to unit.

⇒ Remover the front top panel on the main console.

⇒ Remove chrome vent cap from breather pipe located beside electric motor.

⇒ Remove plug bolt from bottom left front corner of main console to drain oil into your catch pail.

⇒ Remove oil filter.

⇒ Replace plug bolt.

⇒ Refill unit through breather pipe using approximately 12 U.S. gallons of Tellus 32 hydraulic oil (oil should be 6 1/2" deep in tank).

⇒ Install new oil filter (Part# SE50094).

⇒ Replace chrome vent cap and front top panel.

⇒ Reconnect power to unit.

⇒ Run unit to remove any air in the lines.

NOTE: Mixer may run rough and noisy for one or two hours if air has become trapped in the…