A06 Drawings.pdf

PDF 621 KB Posted

Attached to
BATTERY LOAD TESTERS Federal contract opportunity
Solicitation number
140G0120Q0308
Issued by
Department of the Interior US Geological Survey Office of Acquisitions and Grants

View the file

Other files for this federal contract opportunity

Other files attached to BATTERY LOAD TESTERS, newest first.
File Type Posted
Sol_140G0120Q0308_Amd_0001.pdf PDF
A06 WORKMANSHIP SPECIFICATIONS.pdf PDF
Sol_140G0120Q0308.pdf PDF
A06 ELECTRICAL AND ELECTRONIC SOLDERING STANDARDS SPECIFICATIONS.pdf PDF

On GovTribe

Work with this file on GovTribe

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

DETAIL A DETAIL B

NOTES:

1. (.XXX) = DECIMAL EQUIVALENT.

2 SUGGESTED SOURCE OF SUPPLY:

ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70230393

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

LOAD TESTER

0735001FULL -

10-10-18 7-24-19 8-2-19

TERMINAL, SPADE, NYLON INSULATED,

CRIMP-TYPE, 22-16 AWG, #6 (.138) STUD SIZE

270230393 3

BATTERY CONNECTION CABLE10735005C2

LOAD TESTER ENCLOSURE10735002D1

SEE DETAIL A SEE DETAIL B

REF

REF

REF

DETAIL C

2 PLCS

DETAIL B

2 PLCS

DETAIL A

3 PLCS

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3. MAKE ALL WIRING CONNECTIONS PER WIRING DIAGRAM,

SHEET 2 OF 2.

4 SECURE MULTIMETER, ITEM 3 AND SWITCH, ITEM 4 IN

ENCLOSURE TOP, ITEM 1 AND RESISTOR, ITEM 5 IN

ENCLOSURE BOTTOM, ITEM 1 WITH ADHESIVE, ITEM 14 .

5 STRIP RED AND BLACK WIRE INSULATION BACK .4 [10].

CONNECT WIRES TO MULTIMETER, ITEM 3 .

6 STRIP RED AND BLACK WIRE INSULATION BACK .4 [10].

SLIP HEAT SHRINK TUBING, ITEM 10 , ONTO WIRES,

THEN SOLDER WIRES TO SWITCH, ITEM 4 . COVER

CONNECTION WITH HEAT SHRINK TUBING AND APPLY

HEAT TO SECURE IN PLACE. SEE DETAIL A.

7 STRIP RED OR BLACK WIRE INSULATION BACK .4 [10].

SLIP HEAT SHRINK TUBING, ITEM 10 , ONTO WIRES,

THEN SOLDER WIRES TO RESISTOR, ITEM 5 . COVER

CONNECTION WITH HEAT SHRINK TUBING AND APPLY

HEAT TO SECURE IN PLACE. SEE DETAIL B.

8 STRIP RED OR BLACK WIRE INSULATION BACK .4 [10].

PLACE WIRES THRU HOLES IN ENCLOSURE BOTTOM,

ITEM 1 AND SOLDER TO CONNECTOR, ITEM 6 . THEN

SECURE CONNECTOR TO ENCLOSURE. SEE DETAIL C.

9 GROUNDING PIN OF SWITCH, ITEM 4 , TO GO TO EXTERNAL

LOAD SIDE. SOLDER RESISTOR, ITEM 7 , BETWEEN

REMAINING TWO PINS OF SWITCH.

10 SOLDER ALL CONNECTIONS PER USGS/HIF SPECIFICATION

HIF-S-04, USING ITEM 15 .

11 SUGGESTED SOURCE OF SUPPLY:

a) AMAZON http://www.amazon.com

P/N: DROK; NTE 54-645-B

b) ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70743191; 70110950; 70479355;

70479351; 70133137

c) MOUSER ELECTRONICS

1000 NORTH MAIN STREET

MANSFIELD, TX 76063-1514

P/N: 299-1K-RC

d) McMASTER CARR

P.O. BOX 740100

ATLANTA, GA 30374-0100

P/N: 99461A715; 91772A148;

91831A007

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

LOAD TESTER ENCLOSURE

0735002FULL -

10-10-18 7-24-19

SHEET 1 OF 2

SOLDER TIN-LEAD ALLOYA/R 15

ADHESIVE, PLASTIC, INDUSTRIAL, 3M 4475A/R 14

NUT, LOCK, SST, #6-32 UNC491831A007 13

SCREW, PAN HEAD, PHILLIPS, SST,

#6-32 UNC X 1/2 (.500) LONG

491772A148 12

SCREW, ROUND HEAD, PHILLIPS, SST,

THREAD-FORMING, #2, 1/4 (.250) LONG

499461A715 11

HEAT SHRINK, ADHESIVE TUBING, 1/4 (.250) X

1.0 [25] LONG

570133137 10

WIRE, HOOK-UP, 18 AWG, PVC INSULATED,

BLACK, 7.0 [178] LONG

470479351 9

WIRE, HOOK-UP, 18 AWG, PVC INSULATED,

RED, 7.0 [178] LONG

470479355 8

RESISTOR, 1K, 5%, 1/8 WATT1299-1K-RC 7

CONNECTOR, MOLEX, TERMINAL STRIP,

BARRIER, 2, 8.26mm, SINGLE ROW, 22-14 AWG 270110950 6

RESISTOR, ARCOL, HS100 SERIES, 3.3 Ohms170743191 5

SWITCH, ROCKER ROUND TOGGLE, SQUARE

BEZEL, LED, SWITCH ON-NONE-OFF, 20A

1NTE 54-645-B 4

MULTIMETER, DIGITAL, DC 6.5-100V 20A, LCD

BLUE BACKLIGHT, BUILT IN SHUNT

1DROK 3

COVER LABEL10735004C2

ENCLOSURE10735003D1

5 14

4 PLCS

RED

BLK

BLK

BLK

BLK

RED

RED

REF

REF

BOTTOM

REF

TOP

12 13

12 13

3 PLCS

SEE DETAIL C

SEE DETAIL C

SOLDER

REF

BOTTOM

HOOK-UP WIRES

8 OR 9

SEE DETAIL A

SEE DETAIL B

SEE DETAIL B

HOOK-UP WIRES

8 OR 9

REF

REF

REF

REF

REF

TOP

ENCLOSURE TOP

ENCLOSURE

BOTTOM

REF

SOLDER

SOLDER

REF

11 a

11 a

11 b

11 b

11 c

11 b

11 b

11 b

11 d

11 d

11 d

HOOK-UP WIRES

8 OR 9

2 PLCS

REF

REF

REF

REF

RED

ENCLOSURE TOP

ENCLOSURE

BOTTOM

REF

REF

SEE DETAIL C

SEE NOTES ON SHEET 1 OF 2.

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

7-24-19

KEITH DARDAR

KEITH DARDAR

LOAD TESTER ENCLOSURE

0735002NONE -

10-10-18 7-24-19

SHEET 2 OF 2

WIRING DIAGRAM

BLK

BLK

BLK

BLK

RED

RED

RED

RED

ENCLOSURE

TOP

ENCLOSURE

BOTTOM

RED

RED

BLK

BLK

VOLTMETER

R1

SW1

R2

RED

ENCLOSURE TOP

ENCLOSURE BOTTOM

DETAIL A

BOTH ENDS

SCALE 2 : 1

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 SUGGESTED SOURCE OF SUPPLY:

ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70148406

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

ENCLOSURE

0735003FULL -

10-10-18 7-24-19

ENCLOSURE, POLYCARBONATE,

GRAY / CLEAR LID

A

1.08 [27.3]2X

3.15 [80.0]

REF

1.000 [25.40]

.34 [8.7]

.312 [7.92]

4X 5/32 (.156) DRILL THRU

1.20 [30.6]

.38 [9.5]

.38 [9.5]

.90 [22.8]

.88 [22.2]

2.88 [73.0]

.591 [15.01]

REF

3.150 [80.01]

REF

.13 [3.2] .69 [17.4]

.69 [17.4]2X

1.640 [41.66]

REF

6.299 [159.99]

REF

6.299 [159.99]

REF

SEE ENCLOSURE TOP

SEE ENCLOSURE BOTTOM

4X 5/64 (.078) DRILL THRU

5/32 (.156) DRILL THRU

3/4 (.750) DRILL THRU

DETAIL A

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 ARTWORK IS TO BE SUPPLIED BY USGS/HIF.

4 LABEL IS TO BE MADE OF PRESSURE SENSITIVE

ADHESIVE BACKED VINYL, 3 TO 5 MIL THICK; BLACK

ON WHITE BACKGROUND.

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

COVER LABEL

0735004FULL -

10-10-18 7-24-19

A

2.9 [73]

6.0 [152]

4X Ø5/64 (.078) THRU

Ø5/32 (.156) THRU

Ø3/4 (.750) THRU

1.38 [34.9]

2.25 [57.2]1.87 [47.6]

.75 [19.0]

CUT THRU

3 4

.13 [3.2]4X

.13 [3.2]4X R.250 [R6.35]4X

DETAIL A

SCALE 2 : 1

2 PLCS

SOLDER TIN-LEAD ALLOYA/R 4

HEAT SHRINK, ADHESIVE TUBING, RED,

1/4 (.250) X 1.0 [25] LONG

170719679 3

TERMINAL, SPADE, NYLON INSULATED,

CRIMP-TYPE, 22-16 AWG, #6 (.138) STUD SIZE

270230393 2

ALLIGATOR CLIPS BATTERY TENDER1081-0069-4 1

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 REMOVE EXISTING ADAPTER PLUG. SPLIT CABLE APART

BACK TO 3.0 [76], THEN STRIP WIRE INSULATION BACK

.3 [8] . SECURELY CRIMP AND SOLDER SPADE TERMINALS,

ITEM 2 , ONTO WIRE ENDS. SEE DETAIL A.

4 APPLY HEAT SHRINK TUBING, ITEM 3 , ONTO END OF

CABLE WHERE SHOWN.

5 SOLDER ALL CONNECTIONS PER USGS/HIF SPECIFICATION

HIF-S-04, USING ITEM 4 .

6 SUGGESTED SOURCE OF SUPPLY:

a) AMAZON http://www.amazon.com P/N: 081-0069-4

b) ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70230393; 70719679

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

0735005FULL -

10-10-18 7-24-19

BATTERY CONNECTION

CABLE

BLACK

RED

6 a

6 a

6 b

APPLY AFTER

CRIMPING

SEE DETAIL A

DOUBLE CRIMP

0735001
0735002a
0735002b
0735003
0735004
0735005
label

File details come from the government source that posted it. Updated .