A06 Drawings.pdf

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BATTERY LOAD TESTERS
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DETAIL A DETAIL B

NOTES:

1. (.XXX) = DECIMAL EQUIVALENT.

2 SUGGESTED SOURCE OF SUPPLY:

ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70230393

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

LOAD TESTER

0735001FULL -

10-10-18 7-24-19 8-2-19

TERMINAL, SPADE, NYLON INSULATED,

CRIMP-TYPE, 22-16 AWG, #6 (.138) STUD SIZE

270230393 3

BATTERY CONNECTION CABLE10735005C2

LOAD TESTER ENCLOSURE10735002D1

SEE DETAIL A SEE DETAIL B

REF

REF

REF

DETAIL C

2 PLCS

DETAIL B

2 PLCS

DETAIL A

3 PLCS

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3. MAKE ALL WIRING CONNECTIONS PER WIRING DIAGRAM,

SHEET 2 OF 2.

4 SECURE MULTIMETER, ITEM 3 AND SWITCH, ITEM 4 IN

ENCLOSURE TOP, ITEM 1 AND RESISTOR, ITEM 5 IN

ENCLOSURE BOTTOM, ITEM 1 WITH ADHESIVE, ITEM 14 .

5 STRIP RED AND BLACK WIRE INSULATION BACK .4 [10].

CONNECT WIRES TO MULTIMETER, ITEM 3 .

6 STRIP RED AND BLACK WIRE INSULATION BACK .4 [10].

SLIP HEAT SHRINK TUBING, ITEM 10 , ONTO WIRES,

THEN SOLDER WIRES TO SWITCH, ITEM 4 . COVER

CONNECTION WITH HEAT SHRINK TUBING AND APPLY

HEAT TO SECURE IN PLACE. SEE DETAIL A.

7 STRIP RED OR BLACK WIRE INSULATION BACK .4 [10].

SLIP HEAT SHRINK TUBING, ITEM 10 , ONTO WIRES,

THEN SOLDER WIRES TO RESISTOR, ITEM 5 . COVER

CONNECTION WITH HEAT SHRINK TUBING AND APPLY

HEAT TO SECURE IN PLACE. SEE DETAIL B.

8 STRIP RED OR BLACK WIRE INSULATION BACK .4 [10].

PLACE WIRES THRU HOLES IN ENCLOSURE BOTTOM,

ITEM 1 AND SOLDER TO CONNECTOR, ITEM 6 . THEN

SECURE CONNECTOR TO ENCLOSURE. SEE DETAIL C.

9 GROUNDING PIN OF SWITCH, ITEM 4 , TO GO TO EXTERNAL

LOAD SIDE. SOLDER RESISTOR, ITEM 7 , BETWEEN

REMAINING TWO PINS OF SWITCH.

10 SOLDER ALL CONNECTIONS PER USGS/HIF SPECIFICATION

HIF-S-04, USING ITEM 15 .

11 SUGGESTED SOURCE OF SUPPLY:

a) AMAZON http://www.amazon.com

P/N: DROK; NTE 54-645-B

b) ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70743191; 70110950; 70479355;

70479351; 70133137

c) MOUSER ELECTRONICS

1000 NORTH MAIN STREET

MANSFIELD, TX 76063-1514

P/N: 299-1K-RC

d) McMASTER CARR

P.O. BOX 740100

ATLANTA, GA 30374-0100

P/N: 99461A715; 91772A148;

91831A007

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

LOAD TESTER ENCLOSURE

0735002FULL -

10-10-18 7-24-19

SHEET 1 OF 2

SOLDER TIN-LEAD ALLOYA/R 15

ADHESIVE, PLASTIC, INDUSTRIAL, 3M 4475A/R 14

NUT, LOCK, SST, #6-32 UNC491831A007 13

SCREW, PAN HEAD, PHILLIPS, SST,

#6-32 UNC X 1/2 (.500) LONG

491772A148 12

SCREW, ROUND HEAD, PHILLIPS, SST,

THREAD-FORMING, #2, 1/4 (.250) LONG

499461A715 11

HEAT SHRINK, ADHESIVE TUBING, 1/4 (.250) X

1.0 [25] LONG

570133137 10

WIRE, HOOK-UP, 18 AWG, PVC INSULATED,

BLACK, 7.0 [178] LONG

470479351 9

WIRE, HOOK-UP, 18 AWG, PVC INSULATED,

RED, 7.0 [178] LONG

470479355 8

RESISTOR, 1K, 5%, 1/8 WATT1299-1K-RC 7

CONNECTOR, MOLEX, TERMINAL STRIP,

BARRIER, 2, 8.26mm, SINGLE ROW, 22-14 AWG 270110950 6

RESISTOR, ARCOL, HS100 SERIES, 3.3 Ohms170743191 5

SWITCH, ROCKER ROUND TOGGLE, SQUARE

BEZEL, LED, SWITCH ON-NONE-OFF, 20A

1NTE 54-645-B 4

MULTIMETER, DIGITAL, DC 6.5-100V 20A, LCD

BLUE BACKLIGHT, BUILT IN SHUNT

1DROK 3

COVER LABEL10735004C2

ENCLOSURE10735003D1

5 14

4 PLCS

RED

BLK

BLK

BLK

BLK

RED

RED

REF

REF

BOTTOM

REF

TOP

12 13

12 13

3 PLCS

SEE DETAIL C

SEE DETAIL C

SOLDER

REF

BOTTOM

HOOK-UP WIRES

8 OR 9

SEE DETAIL A

SEE DETAIL B

SEE DETAIL B

HOOK-UP WIRES

8 OR 9

REF

REF

REF

REF

REF

TOP

ENCLOSURE TOP

ENCLOSURE

BOTTOM

REF

SOLDER

SOLDER

REF

11 a

11 a

11 b

11 b

11 c

11 b

11 b

11 b

11 d

11 d

11 d

HOOK-UP WIRES

8 OR 9

2 PLCS

REF

REF

REF

REF

RED

ENCLOSURE TOP

ENCLOSURE

BOTTOM

REF

REF

SEE DETAIL C

SEE NOTES ON SHEET 1 OF 2.

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

7-24-19

KEITH DARDAR

KEITH DARDAR

LOAD TESTER ENCLOSURE

0735002NONE -

10-10-18 7-24-19

SHEET 2 OF 2

WIRING DIAGRAM

BLK

BLK

BLK

BLK

RED

RED

RED

RED

ENCLOSURE

TOP

ENCLOSURE

BOTTOM

RED

RED

BLK

BLK

VOLTMETER

R1

SW1

R2

RED

ENCLOSURE TOP

ENCLOSURE BOTTOM

DETAIL A

BOTH ENDS

SCALE 2 : 1

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 SUGGESTED SOURCE OF SUPPLY:

ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70148406

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

D

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

ENCLOSURE

0735003FULL -

10-10-18 7-24-19

ENCLOSURE, POLYCARBONATE,

GRAY / CLEAR LID

A

1.08 [27.3]2X

3.15 [80.0]

REF

1.000 [25.40]

.34 [8.7]

.312 [7.92]

4X 5/32 (.156) DRILL THRU

1.20 [30.6]

.38 [9.5]

.38 [9.5]

.90 [22.8]

.88 [22.2]

2.88 [73.0]

.591 [15.01]

REF

3.150 [80.01]

REF

.13 [3.2] .69 [17.4]

.69 [17.4]2X

1.640 [41.66]

REF

6.299 [159.99]

REF

6.299 [159.99]

REF

SEE ENCLOSURE TOP

SEE ENCLOSURE BOTTOM

4X 5/64 (.078) DRILL THRU

5/32 (.156) DRILL THRU

3/4 (.750) DRILL THRU

DETAIL A

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 ARTWORK IS TO BE SUPPLIED BY USGS/HIF.

4 LABEL IS TO BE MADE OF PRESSURE SENSITIVE

ADHESIVE BACKED VINYL, 3 TO 5 MIL THICK; BLACK

ON WHITE BACKGROUND.

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

COVER LABEL

0735004FULL -

10-10-18 7-24-19

A

2.9 [73]

6.0 [152]

4X Ø5/64 (.078) THRU

Ø5/32 (.156) THRU

Ø3/4 (.750) THRU

1.38 [34.9]

2.25 [57.2]1.87 [47.6]

.75 [19.0]

CUT THRU

3 4

.13 [3.2]4X

.13 [3.2]4X R.250 [R6.35]4X

DETAIL A

SCALE 2 : 1

2 PLCS

SOLDER TIN-LEAD ALLOYA/R 4

HEAT SHRINK, ADHESIVE TUBING, RED,

1/4 (.250) X 1.0 [25] LONG

170719679 3

TERMINAL, SPADE, NYLON INSULATED,

CRIMP-TYPE, 22-16 AWG, #6 (.138) STUD SIZE

270230393 2

ALLIGATOR CLIPS BATTERY TENDER1081-0069-4 1

NOTES:

1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.

2. (.XXX) = DECIMAL EQUIVALENT.

3 REMOVE EXISTING ADAPTER PLUG. SPLIT CABLE APART

BACK TO 3.0 [76], THEN STRIP WIRE INSULATION BACK

.3 [8] . SECURELY CRIMP AND SOLDER SPADE TERMINALS,

ITEM 2 , ONTO WIRE ENDS. SEE DETAIL A.

4 APPLY HEAT SHRINK TUBING, ITEM 3 , ONTO END OF

CABLE WHERE SHOWN.

5 SOLDER ALL CONNECTIONS PER USGS/HIF SPECIFICATION

HIF-S-04, USING ITEM 4 .

6 SUGGESTED SOURCE OF SUPPLY:

a) AMAZON http://www.amazon.com P/N: 081-0069-4

b) ALLIED ELECTRONICS, INC

7151 JACK NEWELL BLVD. S.

FORT WORTH, TX 76118

P/N: 70230393; 70719679

63 [1.6] µm THIRD ANGLE PROJECTION

METRIC CONVERSION

DECIMAL [mm]

X.XX.XXX

.X X

X.X.XX

SURFACE FINISH:

ANGLES

1/16FRACTIONS

UNLESS OTHERWISE SPECIFIED DIMENSIONS

ARE IN INCHES AND INCLUDE PLATING

DECIMAL TOLERANCE [mm] = 0.13

= 1.6 = 0.8 = 0.38

.XXX .005

.XX .015

.X .030

- DO NOT SCALE THIS DRAWING -

UNITED STATES DEPARTMENT OF THE INTERIOR

GEOLOGICAL SURVEY - WATER RESOURCES DIVISION

PARTS LIST

NOTESDESCRIPTION

NO. REQ'D

APPROVALS

REVISION-DESCRIPTIONLTR. DATE

DATE

SCALE

TITLE

MATERIAL

SIZE DWG. NO. REV.

ITEM SH. QTY.

NO. SIZE DRAWING/PART NO. REQD.

DRAFTING CHECK:

DRAWN BY:

DESIGN CHECK:

DESIGN APPROVAL:

C

1/2

ERMA NILSSON

ROB MYERS

KEITH DARDAR

KEITH DARDAR

0735005FULL -

10-10-18 7-24-19

BATTERY CONNECTION

CABLE

BLACK

RED

6 a

6 a

6 b

APPLY AFTER

CRIMPING

SEE DETAIL A

DOUBLE CRIMP

0735001
0735002a
0735002b
0735003
0735004
0735005
label

File details come from the government source that posted it. Updated .