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Technical Drawing Summary: Gag Pin Lanyard Sub-Assembly

This document is a Department of Navy technical drawing (DOD-STD-2101) for a Gag Pin Lanyard Sub-Assembly produced by the Naval Surface Warfare Center, Panama City. The drawing specifies detailed manufacturing requirements for a critical naval component classified under the Mine MK 68 MOD 1 project. The sub-assembly consists of multiple components including an AMSTEEL-BLUE 7/64" diameter black Dyneema HMPE rope (per SAMSON specifications), 1/16" diameter 7x7 CRES wire rope, a 1-1/2" D-ring, fusible link, thimble gag pin, lanyard cap, and polyester hook strap. All materials must meet applicable military specifications such as MIL-DTL-18375 for wire rope, SAE-AMS-DTL-I23053/5 for heat shrink insulation, and A-A-55126 for polyester webbing.

The assembly requires precise manufacturing techniques including locked Brummel splices with specific thread stitching per ASTM D6193 Type 205, proof loading at multiple stages (500 lbs for the Dyneema after heat shrink application, 100 lbs for individual wire rope tension members, and 60 lbs for the complete assembly), and swaging operations. Dimensional tolerances are tightly controlled, with pre-coiled lengths specified as 63.25±1.00 inches when a 5-pound load is applied. The document includes complete parts lists, detailed sectional drawings, and inspection requirements across two pages, reflecting the critical nature of this naval mine component. The drawing is marked CUI (Controlled Unclassified Information) with Distribution Statement D, limiting distribution to the Department of Defense and U.S. DoD contractors only.

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A04 DWG 8905593.pdf PDF

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NAVAL SURFACE WARFARE CENTERDOD-STD-2101

CHARACTERISTICS PER

CLASSIFICATION OF

CRITICAL

MAJOR

WASHINGTON NAVY YARD DC 20376-0005

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

.75±.25

.50±.06

1 53711-8905617-1

1.

2912X4

7 5. 7. 13 1211 7.

8.

10 10

6. 6.

6. 6.

6.

5.

EYES TO BE SPLICED USING A LOCKED BRUMMEL SPLICE. SPLICE TO BE .38 WITH 1.

A LENGTH OF 1.25 .25 TO SPLICE. THE BURIED TAIL OF THE COMPLETED SPLICE

SHALL HAVE A MINIMUM LENGTH OF 2 IN. UPON COMPLETION OF SPLICE, APPLY

THREE STITCHES IN ACCORDANCE WITH ASTM D6193 TYPE 205 STARTING AT THE

BEGINNING OF THE SPLICE AND PROGRESSING TOWARDS THE END OF THE TAIL

ON THE SAME PLANE USING THREAD, FN 14. RETURN STITCH BACK TO BEGINNING

OF SPLICE APPLYING STITCH PERPENDICULAR TO ORIGINAL PLANE IN

ACCORDANCE WITH ASTM D6193 TYPE 205. SECURE LOOSE ENDS TOGETHER

WITH TWO OVERHAND KNOTS.

FOR PRE-COILED LENGTH AND INSPECTION REQUIREMENTS, SEE SHEET 2.2.

COILS TO BE POSITIONED SO THAT THERE IS A MINIMUM 1.0 .5 IN. BETWEEN 3.

FEATURES.

SECURELY FASTEN TIE DOWN STRAP, FN 13 UNTIL SNUG, CLIP EXCESS MATERIAL 4.

BEYOND THE STRAP OFF.

PROOF LOAD AMSTEEL DYNEEMA, FN 7, AFTER INDUCING COIL VIA HEAT SHRINK 5.

FN 11 AND PRIOR TO REDUCING HEAT SHRINK FN 12 OVER FUSIBLE LINK FN 3, TO

500 LB. DO NOT LOAD FUSIBLE LINK, FN 3 IN 500 LB. PROOF LOAD.

PRIOR TO REDUCING HEAT SHRINK, FN 12, OVER FUSIBLE LINK, FN 3, AND AFTER 6.

SWAGING 12 X SLEEVE, FN 9, SEPARATELY PROOF LOAD EACH OF THE THREE

WIRE ROPE, FN 10, TENSION MEMBERS TO 100 LBS FOR A MINIMUM OF 5 MINUTES.

DO NOT LOAD FUSIBLE LINK, FN 3, IN PROOF LOADS.

PROOF LOAD ASSEMBLY AT LOCATIONS INDICATED BY 7 (INCLUDING THE 7.

FUSIBLE LINK) TO 60 LBS PRIOR TO COILING.

STITCH A SEAM IN LOCATION SHOWN ACROSS WIDTH OF HOOK STRAP, FN 5, 8.

FOLDED IN HALF ABOUT D-RING, FN 6, IAW ASTM D6193 TYPE 205 WITH THREAD,

FN 14. STITCH WITH HOOK SIDES OF STRAP FACING INWARD. SECURE ENDS OF

SEAM WITH BARTACK STITCHES AS DEFINED IN SECTION 3.1.1 OF ASTM D6193.

ITEM(S) MAY BE PURCHASED FROM LISTED VENDOR OR DESIGN ACTIVITY 9.

APPROVED EQUIVALENT.

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

- CONFIGURATION CONTROL

QTY. ITEM

NO. CAGE PART NO. DESCRIPTION MATERIAL SPECIFICATION NOTE

PARTS LIST

AR 14 TYPE II, CLASS 1, SUB A THREAD, POLYESTER, SIZE 207 TEX 210 MIL-DTL-32072

1 13 MS3367-4 STRAP, TIE DOWN PLASTIC SAE AS33671

AR 12 M23053/5-1-107-9 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE,

POLYOLEFIN, FLEXIBLE, CROSSLINKED

SAE-AMS-DTL-I-

23053/ 5

AR 11 M23053/5-1-105-9 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE,

POLYOLEFIN, FLEXIBLE, CROSSLINKED

SAE-AMS-DTL-I-

23053/ 5

AR 10 65196 SY06377LD 1/16 IN. DIA. 7 X 7 CRES WIRE ROPE STAINLESS STEEL MIL-DTL-18375 9

12 9 65196 MS51844-62 SWAGING - WIRE ROPE SLEEVE STAINLESS STEEL MS51844 9

1 8 65196 AN100C-3 THIMBLE - WIRE CABLE STAINLESS STEEL AN100 9

AR 7 3A3T8 872007206030 AMSTEEL-BLUE 7/64 D BLACK DYNEEMA, HMPE SAMSON, AMSTEEL-

BLUE 9

1 6 0KVE6 30375T42 1-1/2" D-RING STAINLESS STEEL 9

1 5 53711 9008064-1 HOOK STRAP POLYESTER A-A-55126

1 4 53711 8719642-1 CAP, LANYARD

1 3 53711 8719612-1 FUSIBLE LINK

1 2 53711 8719610-1 THIMBLE, GAG PIN

1 53711 8905617-1 GAG PIN LANYARD SUB-ASSEMBLY

A A

B B

C C

D D

SIGNATURE AUTHORITY

THIRD ANGLE PROJECTION

INTERPRET DRAWING PER ASME Y14.100

PART SHALL BE FREE OF BURRS

SURFACE ROUGHNESS

DO NOT SCALE THIS DRAWING

INTERPRET DIMENSIONING AND

TOLERENCING PER ASME Y14.5-2018

FRACTIONS

ANGLES

DECIMALS

BROKEN EDGES

FILLETS

TOLERANCES

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

SCALE 1:2

SIZE

APPROVED FOR NSWC PCD

D

APPROVED

UNIT WT. 0.25 LBS SHEET 1 OF 2

DWG. NO.CAGE CODE REV.

PANAMA CITY

REV

STATUS

REV SH

SH

SH

TITLE

APPLICATION

NEXT ASSY USED ON

REVREV

1/32 1° .X

.XX

.XXX

APPROVED FOR NAVSEA

GAG PIN LANYARD SUB-ASSEMBLY

.05

.02

.010

.015 MAX

.015R MAX

8905617 -537118905585-19007920-1

CONTROLLED BY: DEPARTMENT OF NAVY

CONTROLLED BY: PMS 495

CUI CATEGORY: CTI

DISTRIBUTION STATEMENT: D

POC: ERIC GONZALEZ, (202) 781-1560

CUI

CUI

DISTRIBUTION STATEMENT D: DISTRIBUTION

AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND

U.S. DOD CONTRACTORS ONLY; CRITICAL

TECHNOLOGY, 11/28/2025. OTHER U.S.

REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL

DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS

EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.

2751, et. Seq.) OR THE EXPORT ADMINISTRATION

ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.

2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS

ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF

DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE - CLASSIFIED INFORMATION,

DESTROY IN ACCORDANCE WITH THE SECNAV

M-5510.36, DON INFORMATION SECURITY PROGRAM

OR DOD 5220.22-M, NATIONAL INDUSTRIAL

SECURITY PROGRAM OPERATING MANUAL.

UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY

ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

DRAFTER 5/12/2025

6/2/2025L. WISERCHECKER

ENGINEER

J. SCOTT

MINE MK68 MOD1PROJECT

NOTES:

CUI

CUI

4.147±.500

1.400±.063

48.00±.5063.25±1.00

12.25±1.00

10.86±.50

1.00+ 1.00 .00

4.0±.5 .920±.063

.063

MIN

.063

MIN

.063

MIN

.35 MIN

.063

MIN

.063

MIN

.063

MIN

.943±.063

.921±.063

.933±.063

A B

PRE-COILED LENGTH

WHEN A 5LB LOAD IS APPLIED

4.

.375

1.25±.25

DETAIL A

SCALE 2 : 1.5

1.

DETAIL B

SCALE 2 : 1.5

1.

HEAT SHRINK NOT

SHOWN FOR CLARITY

HEAT SHRINK NOT

SHOWN FOR CLARITY

A A

B B

C C

D D

53711 -8905617

TITLE

REV.CAGE CODE DWG. NO.

SHEET 2 OF 2

SCALE 1:1.5

DISTRIBUTION STATEMENT D: DISTRIBUTION

AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND

U.S. DOD CONTRACTORS ONLY; CRITICAL

TECHNOLOGY, 11/28/2025. OTHER U.S.

REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL

DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS

EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.

2751, et. Seq.) OR THE EXPORT ADMINISTRATION

ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.

2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS

ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF

DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE - CLASSIFIED INFORMATION,

DESTROY IN ACCORDANCE WITH THE SECNAV

M-5510.36, DON INFORMATION SECURITY PROGRAM

OR DOD 5220.22-M, NATIONAL INDUSTRIAL

SECURITY PROGRAM OPERATING MANUAL.

UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY

ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

GAG PIN LANYARD SUB-ASSEMBLY

NAVAL SURFACE WARFARE CENTER

DEPARTMENT OF THE NAVY

NAVAL SEA SYSTEMS COMMAND

WASHINGTON NAVY YARD DC 20376-0005

NAVAL SURFACE WARFARE CENTERDOD-STD-2101

CHARACTERISTICS PER

CLASSIFICATION OF

CRITICAL

MAJOR

NONE

WASHINGTON NAVY YARD DC 20376-0005

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

15.00±.50

1.50 STK

.10±.06

1 53711-9008064-1

(M101D) 1. MATERIAL: CLASS 3 TYPE II HOOK 100% POLYESTER WITH SELVAGE STYLE A IAW A-A-55126C.

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QTY. ITEM

NO. CAGE PART NO. DESCRIPTION MATERIAL SPECIFICATION NOTE

BOM Table

- 1 53711 9008064-1 HOOK STRAP 100% POLYESTER HOOK A-A-55126C

A A

B B

C C

D D

SIGNATURE AUTHORITY

THIRD ANGLE PROJECTION

INTERPRET DRAWING PER ASME Y14.100

PART SHALL BE FREE OF BURRS

SURFACE ROUGHNESS

DO NOT SCALE THIS DRAWING

INTERPRET DIMENSIONING AND

TOLERENCING PER ASME Y14.5-2018

FRACTIONS

ANGLES

DECIMALS

BROKEN EDGES

FILLETS

TOLERANCES

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

SCALE 1:1

APPROVED FOR NSWC PCD

APPROVED

UNIT WT. LBS SHEET 1 OF 1

DWG. NO.CAGE CODE REV.

REV

STATUS

REV SH

SH

SH

TITLE

APPLICATION

NEXT ASSY USED ON

REVREV

1/32 3° .X

.XX

.XXX

APPROVED FOR NAVSEA

HOOK STRAP

.05

.03

.005

.015 MAX

.015R MAX

9008064 -537118905585-18905617-1

CONTROLLED BY: DEPARTMENT OF NAVY

CONTROLLED BY: PMS 495

CUI CATEGORY: CTI

DISTRIBUTION STATEMENT: D

POC: ERIC GONZALEZ, (202) 781-1560

CUI

CUI

DISTRIBUTION STATEMENT D: DISTRIBUTION

AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND

U.S. DOD CONTRACTORS ONLY; CRITICAL

TECHNOLOGY, MARCH 2026. OTHER U.S.

REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL

DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS

EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.

2751, et. Seq.) OR THE EXPORT ADMINISTRATION

ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.

2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS

ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF

DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE - CLASSIFIED INFORMATION,

DESTROY IN ACCORDANCE WITH THE SECNAV

M-5510.36, DON INFORMATION SECURITY PROGRAM

OR DOD 5220.22-M, NATIONAL INDUSTRIAL

SECURITY PROGRAM OPERATING MANUAL.

UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY

ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

DRAFTER

CHECKER

S. VAZQUEZENGINEER

S. VAZQUEZ

MINE MK 68 MOD 1PROJECT

NOTES:

File details come from the government source that posted it. Updated .