A04 DWG 8905617.pdf
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- Solicitation number
- N61331-27-Q-JC03
About this file
Technical Drawing Summary: Gag Pin Lanyard Sub-Assembly
This document is a Department of Navy technical drawing (DOD-STD-2101) for a Gag Pin Lanyard Sub-Assembly produced by the Naval Surface Warfare Center, Panama City. The drawing specifies detailed manufacturing requirements for a critical naval component classified under the Mine MK 68 MOD 1 project. The sub-assembly consists of multiple components including an AMSTEEL-BLUE 7/64" diameter black Dyneema HMPE rope (per SAMSON specifications), 1/16" diameter 7x7 CRES wire rope, a 1-1/2" D-ring, fusible link, thimble gag pin, lanyard cap, and polyester hook strap. All materials must meet applicable military specifications such as MIL-DTL-18375 for wire rope, SAE-AMS-DTL-I23053/5 for heat shrink insulation, and A-A-55126 for polyester webbing.
The assembly requires precise manufacturing techniques including locked Brummel splices with specific thread stitching per ASTM D6193 Type 205, proof loading at multiple stages (500 lbs for the Dyneema after heat shrink application, 100 lbs for individual wire rope tension members, and 60 lbs for the complete assembly), and swaging operations. Dimensional tolerances are tightly controlled, with pre-coiled lengths specified as 63.25±1.00 inches when a 5-pound load is applied. The document includes complete parts lists, detailed sectional drawings, and inspection requirements across two pages, reflecting the critical nature of this naval mine component. The drawing is marked CUI (Controlled Unclassified Information) with Distribution Statement D, limiting distribution to the Department of Defense and U.S. DoD contractors only.
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Other files
| File | Type | Posted |
|---|---|---|
| A04 DWG 8905625.pdf | ||
| A04 DWG 9007920.pdf | ||
| A04 DWG 8905606.pdf | ||
| A04 DWG 8873713.pdf | ||
| A04 IGCE 1301418413.pdf | ||
| A04 CDRLS 1301418413.pdf | ||
| C07. Clauses-Supply.pdf | ||
| A04 Redacted SOW Rev 1301418413.pdf | ||
| C07 Cost Breakdown_ N61331-27-Q-JC03.xlsx | XLSX spreadsheet | |
| A04 DWG 8905593.pdf |
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Text version
NAVAL SURFACE WARFARE CENTERDOD-STD-2101
CHARACTERISTICS PER
CLASSIFICATION OF
CRITICAL
MAJOR
WASHINGTON NAVY YARD DC 20376-0005
NAVAL SEA SYSTEMS COMMAND
DEPARTMENT OF THE NAVY
.75±.25
.50±.06
1 53711-8905617-1
1.
2912X4
7 5. 7. 13 1211 7.
8.
10 10
6. 6.
6. 6.
6.
5.
EYES TO BE SPLICED USING A LOCKED BRUMMEL SPLICE. SPLICE TO BE .38 WITH 1.
A LENGTH OF 1.25 .25 TO SPLICE. THE BURIED TAIL OF THE COMPLETED SPLICE
SHALL HAVE A MINIMUM LENGTH OF 2 IN. UPON COMPLETION OF SPLICE, APPLY
THREE STITCHES IN ACCORDANCE WITH ASTM D6193 TYPE 205 STARTING AT THE
BEGINNING OF THE SPLICE AND PROGRESSING TOWARDS THE END OF THE TAIL
ON THE SAME PLANE USING THREAD, FN 14. RETURN STITCH BACK TO BEGINNING
OF SPLICE APPLYING STITCH PERPENDICULAR TO ORIGINAL PLANE IN
ACCORDANCE WITH ASTM D6193 TYPE 205. SECURE LOOSE ENDS TOGETHER
WITH TWO OVERHAND KNOTS.
FOR PRE-COILED LENGTH AND INSPECTION REQUIREMENTS, SEE SHEET 2.2.
COILS TO BE POSITIONED SO THAT THERE IS A MINIMUM 1.0 .5 IN. BETWEEN 3.
FEATURES.
SECURELY FASTEN TIE DOWN STRAP, FN 13 UNTIL SNUG, CLIP EXCESS MATERIAL 4.
BEYOND THE STRAP OFF.
PROOF LOAD AMSTEEL DYNEEMA, FN 7, AFTER INDUCING COIL VIA HEAT SHRINK 5.
FN 11 AND PRIOR TO REDUCING HEAT SHRINK FN 12 OVER FUSIBLE LINK FN 3, TO
500 LB. DO NOT LOAD FUSIBLE LINK, FN 3 IN 500 LB. PROOF LOAD.
PRIOR TO REDUCING HEAT SHRINK, FN 12, OVER FUSIBLE LINK, FN 3, AND AFTER 6.
SWAGING 12 X SLEEVE, FN 9, SEPARATELY PROOF LOAD EACH OF THE THREE
WIRE ROPE, FN 10, TENSION MEMBERS TO 100 LBS FOR A MINIMUM OF 5 MINUTES.
DO NOT LOAD FUSIBLE LINK, FN 3, IN PROOF LOADS.
PROOF LOAD ASSEMBLY AT LOCATIONS INDICATED BY 7 (INCLUDING THE 7.
FUSIBLE LINK) TO 60 LBS PRIOR TO COILING.
STITCH A SEAM IN LOCATION SHOWN ACROSS WIDTH OF HOOK STRAP, FN 5, 8.
FOLDED IN HALF ABOUT D-RING, FN 6, IAW ASTM D6193 TYPE 205 WITH THREAD,
FN 14. STITCH WITH HOOK SIDES OF STRAP FACING INWARD. SECURE ENDS OF
SEAM WITH BARTACK STITCHES AS DEFINED IN SECTION 3.1.1 OF ASTM D6193.
ITEM(S) MAY BE PURCHASED FROM LISTED VENDOR OR DESIGN ACTIVITY 9.
APPROVED EQUIVALENT.
REVISIONS
ZONE REV. DESCRIPTION DATE APPROVED
- CONFIGURATION CONTROL
QTY. ITEM
NO. CAGE PART NO. DESCRIPTION MATERIAL SPECIFICATION NOTE
PARTS LIST
AR 14 TYPE II, CLASS 1, SUB A THREAD, POLYESTER, SIZE 207 TEX 210 MIL-DTL-32072
1 13 MS3367-4 STRAP, TIE DOWN PLASTIC SAE AS33671
AR 12 M23053/5-1-107-9 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE,
POLYOLEFIN, FLEXIBLE, CROSSLINKED
SAE-AMS-DTL-I-
23053/ 5
AR 11 M23053/5-1-105-9 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE,
POLYOLEFIN, FLEXIBLE, CROSSLINKED
SAE-AMS-DTL-I-
23053/ 5
AR 10 65196 SY06377LD 1/16 IN. DIA. 7 X 7 CRES WIRE ROPE STAINLESS STEEL MIL-DTL-18375 9
12 9 65196 MS51844-62 SWAGING - WIRE ROPE SLEEVE STAINLESS STEEL MS51844 9
1 8 65196 AN100C-3 THIMBLE - WIRE CABLE STAINLESS STEEL AN100 9
AR 7 3A3T8 872007206030 AMSTEEL-BLUE 7/64 D BLACK DYNEEMA, HMPE SAMSON, AMSTEEL-
BLUE 9
1 6 0KVE6 30375T42 1-1/2" D-RING STAINLESS STEEL 9
1 5 53711 9008064-1 HOOK STRAP POLYESTER A-A-55126
1 4 53711 8719642-1 CAP, LANYARD
1 3 53711 8719612-1 FUSIBLE LINK
1 2 53711 8719610-1 THIMBLE, GAG PIN
1 53711 8905617-1 GAG PIN LANYARD SUB-ASSEMBLY
A A
B B
C C
D D
SIGNATURE AUTHORITY
THIRD ANGLE PROJECTION
INTERPRET DRAWING PER ASME Y14.100
PART SHALL BE FREE OF BURRS
SURFACE ROUGHNESS
DO NOT SCALE THIS DRAWING
INTERPRET DIMENSIONING AND
TOLERENCING PER ASME Y14.5-2018
FRACTIONS
ANGLES
DECIMALS
BROKEN EDGES
FILLETS
TOLERANCES
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE SPECIFIED
SCALE 1:2
SIZE
APPROVED FOR NSWC PCD
D
APPROVED
UNIT WT. 0.25 LBS SHEET 1 OF 2
DWG. NO.CAGE CODE REV.
PANAMA CITY
REV
STATUS
REV SH
SH
SH
TITLE
APPLICATION
NEXT ASSY USED ON
REVREV
1/32 1° .X
.XX
.XXX
APPROVED FOR NAVSEA
GAG PIN LANYARD SUB-ASSEMBLY
.05
.02
.010
.015 MAX
.015R MAX
8905617 -537118905585-19007920-1
CONTROLLED BY: DEPARTMENT OF NAVY
CONTROLLED BY: PMS 495
CUI CATEGORY: CTI
DISTRIBUTION STATEMENT: D
POC: ERIC GONZALEZ, (202) 781-1560
CUI
CUI
DISTRIBUTION STATEMENT D: DISTRIBUTION
AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND
U.S. DOD CONTRACTORS ONLY; CRITICAL
TECHNOLOGY, 11/28/2025. OTHER U.S.
REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.
WARNING - THIS DOCUMENT CONTAINS TECHNICAL
DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS
EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.
2751, et. Seq.) OR THE EXPORT ADMINISTRATION
ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.
2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS
ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.
DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF
DOD DIRECTIVE 5230.25.
DESTRUCTION NOTICE - CLASSIFIED INFORMATION,
DESTROY IN ACCORDANCE WITH THE SECNAV
M-5510.36, DON INFORMATION SECURITY PROGRAM
OR DOD 5220.22-M, NATIONAL INDUSTRIAL
SECURITY PROGRAM OPERATING MANUAL.
UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY
ANY METHOD THAT WILL PREVENT DISCLOSURE OF
CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.
DRAFTER 5/12/2025
6/2/2025L. WISERCHECKER
ENGINEER
J. SCOTT
MINE MK68 MOD1PROJECT
NOTES:
CUI
CUI
4.147±.500
1.400±.063
48.00±.5063.25±1.00
12.25±1.00
10.86±.50
1.00+ 1.00 .00
4.0±.5 .920±.063
.063
MIN
.063
MIN
.063
MIN
.35 MIN
.063
MIN
.063
MIN
.063
MIN
.943±.063
.921±.063
.933±.063
A B
PRE-COILED LENGTH
WHEN A 5LB LOAD IS APPLIED
4.
.375
1.25±.25
DETAIL A
SCALE 2 : 1.5
1.
DETAIL B
SCALE 2 : 1.5
1.
HEAT SHRINK NOT
SHOWN FOR CLARITY
HEAT SHRINK NOT
SHOWN FOR CLARITY
A A
B B
C C
D D
53711 -8905617
TITLE
REV.CAGE CODE DWG. NO.
SHEET 2 OF 2
SCALE 1:1.5
DISTRIBUTION STATEMENT D: DISTRIBUTION
AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND
U.S. DOD CONTRACTORS ONLY; CRITICAL
TECHNOLOGY, 11/28/2025. OTHER U.S.
REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.
WARNING - THIS DOCUMENT CONTAINS TECHNICAL
DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS
EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.
2751, et. Seq.) OR THE EXPORT ADMINISTRATION
ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.
2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS
ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.
DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF
DOD DIRECTIVE 5230.25.
DESTRUCTION NOTICE - CLASSIFIED INFORMATION,
DESTROY IN ACCORDANCE WITH THE SECNAV
M-5510.36, DON INFORMATION SECURITY PROGRAM
OR DOD 5220.22-M, NATIONAL INDUSTRIAL
SECURITY PROGRAM OPERATING MANUAL.
UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY
ANY METHOD THAT WILL PREVENT DISCLOSURE OF
CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.
GAG PIN LANYARD SUB-ASSEMBLY
NAVAL SURFACE WARFARE CENTER
DEPARTMENT OF THE NAVY
NAVAL SEA SYSTEMS COMMAND
WASHINGTON NAVY YARD DC 20376-0005
NAVAL SURFACE WARFARE CENTERDOD-STD-2101
CHARACTERISTICS PER
CLASSIFICATION OF
CRITICAL
MAJOR
NONE
WASHINGTON NAVY YARD DC 20376-0005
NAVAL SEA SYSTEMS COMMAND
DEPARTMENT OF THE NAVY
15.00±.50
1.50 STK
.10±.06
1 53711-9008064-1
(M101D) 1. MATERIAL: CLASS 3 TYPE II HOOK 100% POLYESTER WITH SELVAGE STYLE A IAW A-A-55126C.
REVISIONS
ZONE REV. DESCRIPTION DATE APPROVED
QTY. ITEM
NO. CAGE PART NO. DESCRIPTION MATERIAL SPECIFICATION NOTE
BOM Table
- 1 53711 9008064-1 HOOK STRAP 100% POLYESTER HOOK A-A-55126C
A A
B B
C C
D D
SIGNATURE AUTHORITY
THIRD ANGLE PROJECTION
INTERPRET DRAWING PER ASME Y14.100
PART SHALL BE FREE OF BURRS
SURFACE ROUGHNESS
DO NOT SCALE THIS DRAWING
INTERPRET DIMENSIONING AND
TOLERENCING PER ASME Y14.5-2018
FRACTIONS
ANGLES
DECIMALS
BROKEN EDGES
FILLETS
TOLERANCES
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE SPECIFIED
SCALE 1:1
APPROVED FOR NSWC PCD
APPROVED
UNIT WT. LBS SHEET 1 OF 1
DWG. NO.CAGE CODE REV.
REV
STATUS
REV SH
SH
SH
TITLE
APPLICATION
NEXT ASSY USED ON
REVREV
1/32 3° .X
.XX
.XXX
APPROVED FOR NAVSEA
HOOK STRAP
.05
.03
.005
.015 MAX
.015R MAX
9008064 -537118905585-18905617-1
CONTROLLED BY: DEPARTMENT OF NAVY
CONTROLLED BY: PMS 495
CUI CATEGORY: CTI
DISTRIBUTION STATEMENT: D
POC: ERIC GONZALEZ, (202) 781-1560
CUI
CUI
DISTRIBUTION STATEMENT D: DISTRIBUTION
AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND
U.S. DOD CONTRACTORS ONLY; CRITICAL
TECHNOLOGY, MARCH 2026. OTHER U.S.
REQUESTS SHALL BE REFERRED TO PEO USC PMS 495.
WARNING - THIS DOCUMENT CONTAINS TECHNICAL
DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS
EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC.
2751, et. Seq.) OR THE EXPORT ADMINISTRATION
ACT OF 1979, AS AMENDED, (TITLE 50, U.S.C., APP.
2401 et. seq.). VIOLATIONS OF THESE EXPORT LAWS
ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.
DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF
DOD DIRECTIVE 5230.25.
DESTRUCTION NOTICE - CLASSIFIED INFORMATION,
DESTROY IN ACCORDANCE WITH THE SECNAV
M-5510.36, DON INFORMATION SECURITY PROGRAM
OR DOD 5220.22-M, NATIONAL INDUSTRIAL
SECURITY PROGRAM OPERATING MANUAL.
UNCLASSIFIED LIMITED DOCUMENTS, (e.g., FOUO, DISTRIBUTION STATEMENT CONTROL), DESTROY BY
ANY METHOD THAT WILL PREVENT DISCLOSURE OF
CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.
DRAFTER
CHECKER
S. VAZQUEZENGINEER
S. VAZQUEZ
MINE MK 68 MOD 1PROJECT
NOTES:
File details come from the government source that posted it. Updated .