A.03.17 Paint Regs - UFGS 09 97 02.pdf

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DWA Intake Gate Refurbishment Federal contract opportunity
Solicitation number
W912EF24Q0020
Issued by
Department of the Army Corps of Engineers Engineering District Walla Walla

About this file

This solicitation notice is for the DWA Intake Gate Refurbishment project. The solicitation requests bids to refurbish intake gates for the Department of the Army Corps of Engineers Engineering District Walla Walla. Bids are due by July 15, 2022. The solicitation includes specifications, drawings, and other documentation related to the required refurbishment work. The selected contractor will be responsible for removing and replacing gate components, performing welding and fabrication work, and conducting hydrostatic testing of the intake gates.

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Text version

USACE / NAVFAC / AFCEC / NASA UFGS- 09 97 02 ( Febr uar y 2020)

Change 1 - 11/ 21

Pr epar i ng Act i v i t y: USACE Superseding UFGS- 09 97 02 ( November 2009)

UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS

Ref er ences ar e i n agr eement wi t h UMRL dat ed Jul y 2023

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 97 02

PAINTING: HYDRAULIC STRUCTURES

02/ 20, CHG 1: 11/ 21

PART 1 GENERAL

1.1 LUMP SUM PRICE

1.1.1 Painting: Hydraulic Structures

1.1.1.1 Payment

1.1.1.2 Unit of Measure

1.2 REFERENCES

1.3 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS

1.3.1 Safety

1.3.1.1 Abrasive Blasting

1.3.1.2 Workers Other Than Blasters

1.3.1.3 Cleaning Before and After Abrasive Blasting

1.3.1.4 Pretreatment of Metals and Concrete with Acids

1.3.1.5 Paint Mixing

1.3.1.6 Confined Spaces

1.3.1.7 Paint Spraying

1.3.1.8 Explosion Proof Equipment

1.3.1.9 Further Precautions

1.3.1.10 Ignition Sources

1.3.2 Health

1.3.2.1 Air Monitoring

1.3.2.2 Medical Status

1.3.2.3 Change in Medical Status

1.3.3 Environmental Protection

1.3.3.1 Waste Classification, Handling, and Disposal

1.3.3.2 Containment

1.3.3.3 Visible Emissions Monitoring

1.3.3.4 PM-10 Monitoring

1.3.3.5 TSP Monitoring

1.3.3.6 Water Quality

1.3.3.7 Soil Quality

1.4 SUBMITTALS

1.5 QUALIFICATIONS

1.5.1 Certified Environmental, Health, and Safety (EHS) Professionals

SECTION 09 97 02 Page 1

1.5.2 Certified Lead Laboratory

1.5.3 Qualified Painting Contractor

1.5.4 Qualified Hazardous Paint Removal Contractor

1.5.5 Qualified Shop Painting Contractor

1.5.6 Qualified Coating Applicator

1.5.6.1 Certification Test Procedure

1.5.6.2 Certification Criteria

1.5.7 Coating Thickness Gage Qualification

1.5.8 Certified Coating Inspector

1.6 DELIVERY, STORAGE, AND HANDLING

1.7 AMBIENT CONDITIONS

PART 2 PRODUCTS

2.1 PRODUCT SAMPLES

2.2 SPECIAL PAINT FORMULAS

2.3 PAINT FORMULATIONS

2.3.1 Formula V-102E

2.3.2 Formula V-103C

2.3.3 Formula V-106D

2.3.4 Formula VZ-108D

2.3.5 Formula V-766E

2.3.6 Formula C-200A, Coal Tar-Epoxy (Black) Paint

2.4 INGREDIENTS FOR SPECIAL PAINT FORMULAS

2.4.1 Pigments and Suspending Agents

2.4.1.1 Aluminum Powder

2.4.1.2 Carbon Black

2.4.1.3 Zinc Dust

2.4.1.4 Iron Oxide

2.4.1.5 Titanium Dioxide

2.4.1.6 Suspending Agent E

2.4.1.7 Suspending Agent F

2.4.2 Resins, Plasticizer, and Catalyst

2.4.2.1 Plasticizer

2.4.2.2 Vinyl Resin, Type 3

2.4.2.3 Vinyl Resin, Type 4

2.4.2.4 Ortho-phosphoric Acid

2.4.3 Solvent and Thinners

2.4.3.1 Methanol

2.4.3.2 Methyl Ethyl Ketone

2.4.3.3 Methyl Isobutyl Ketone

2.4.3.4 Methyl Isoamyl Ketone

2.4.3.5 Toluene

2.4.4 Silane B

2.4.5 Propylene Oxide

2.5 TESTING

2.5.1 Chromatographic Analysis

2.5.2 Vinyl Paints

PART 3 EXECUTION

3.1 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED

3.1.1 General Requirements

3.1.2 Ferrous Surfaces Subject to Atmospheric Exposures

3.1.2.1 Coated Ferrous Surfaces Subject to Atmospheric Exposures

3.1.3 Ferrous Surfaces Subject to Severe Exposure

3.1.4 Damp and Wet Ferrous Metal Surfaces

3.1.5 Non-Ferrous Metal Surfaces

3.1.6 Concrete Surfaces

SECTION 09 97 02 Page 2

3.1.7 Plaster Surfaces

3.2 PAINT APPLICATION

3.2.1 General

3.2.2 Mixing and Thinning of Coatings other than the Vinyl

Formulations

3.2.3 Time between Surface Preparation and Painting

3.2.4 Method of Paint Application

3.2.5 Coverage and Film Thickness

3.2.6 Coating Thickness Measurement on Metal

3.2.7 Progress of Painting Work

3.2.8 Contacting Surfaces

3.2.9 Drying Time Prior to Immersion

3.2.10 Protection of Painted Surfaces

3.2.11 Vinyl Paints

3.2.11.1 General

3.2.11.2 Vinyl Zinc-Rich Primer

3.2.11.3 Repair of Vinyl Coating Defects

3.2.12 Coal Tar-Epoxy (Black) Paint (Formula C-200A)

3.2.12.1 Mixing

3.2.12.2 Application

3.2.12.3 Subsequent Coats

3.2.12.4 Repair of Coal Tar-Epoxy (Black) Paint (Formula C-200A)

Defects

3.2.12.5 Ambient Temperature

3.2.12.6 Safety

3.3 PAINT SYSTEMS APPLICATION

3.3.1 Fabricated and Assembled Items

3.3.2 Surface Preparation

3.3.3 System No. 1

3.3.4 System No. 3

3.3.5 System No. 3-A-Z

3.3.6 System No. 4

3.3.7 System No. 5-A-Z

3.3.8 System No. 5-C-Z

3.3.9 System No. 5-D

3.3.10 System No. 5-E-Z

3.3.11 System No. 6

3.3.12 System No. 6-A-Z

3.3.13 System No. 7

3.3.14 System No. 8

3.3.15 System No. 10

3.3.16 System No. 12

3.3.17 System 16-A

3.3.18 System No. 17

3.3.19 System No. 18

3.3.20 System No. 21

3.3.21 System No. 21-A-Z

3.3.22 System No. 22

3.3.23 System No. 23-A-Z

3.3.24 System No. 23-B-Z

3.3.25 System No. 23-C-Z

3.3.26 System No. 23-D

3.3.27 System No. 23-E

3.3.28 System No. 23-F-Z

3.3.29 Protection of Nonpainted Items and Cleanup

3.4 INSPECTION

3.5 PAINTING SCHEDULES

-- End of Section Table of Contents --

SECTION 09 97 02 Page 3

SECTION 09 97 02 Page 4

USACE / NAVFAC / AFCEC / NASA UFGS- 09 97 02 ( Febr uar y 2020)

Change 1 - 11/ 21

Pr epar i ng Act i v i t y: USACE Superseding UFGS- 09 97 02 ( November 2009)

UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS

Ref er ences ar e i n agr eement wi t h UMRL dat ed Jul y 2023

SECTION 09 97 02

PAINTING: HYDRAULIC STRUCTURES

02/ 20, CHG 1: 11/ 21

NOTE: Thi s gui de speci f i cat i on cover s t he r equi r ement s f or t he pr epar at i on of sur f aces and t he appl i cat i on of pai nt s f or hydr aul i c st r uct ur es and appur t enant i t ems. Thi s sect i on was or i gi nal l y devel oped f or USACE Ci vi l Wor ks pr oj ect s.

Adher e t o UFC 1-300-02 Uni f i ed Faci l i t i es Gui de Speci f i cat i ons ( UFGS) For mat St andar d when edi t i ng t hi s gui de speci f i cat i on or pr epar i ng new pr oj ect speci f i cat i on sect i ons. Edi t t hi s gui de speci f i cat i on f or pr oj ect speci f i c r equi r ement s by addi ng, del et i ng, or r evi s i ng t ext . For br acket ed i t ems, choose appl i cabl e i t em( s) or i nser t appr opr i at e i nf or mat i on.

Remove i nf or mat i on and r equi r ement s not r equi r ed i n r espect i ve pr oj ect , whet her or not br acket s ar e present.

Comment s, suggest i ons and r ecommended changes f or t hi s gui de speci f i cat i on ar e wel come and shoul d be submi t t ed as a Criteria Change Request (CCR) .

PART 1 GENERAL

1.1 LUMP SUM PRICE

NOTE: I f Sect i on 01 20 00 PRI CE AND PAYMENT PROCEDURES i s i ncl uded i n t he pr oj ect speci f i cat i ons, t hi s par agr aph t i t l e ( LUMP SUM PRI CE) shoul d be del et ed f r om t hi s sect i on and t he r emai ni ng appr opr i at el y edi t ed subpar agr aphs bel ow shoul d be i nser t ed i nt o Sect i on 01 20 00.

SECTION 09 97 02 Page 5

1.1.1 Painting: Hydraulic Structures

1.1.1.1 Payment

Payment will be made for costs associated with "Painting: Hydraulic Structures", which includes full compensation for furnishing all materials, equipment, and labor required to paint the hydraulic structures in accordance with this section.

1.1.1.2 Unit of Measure

Unit of measure: lump sum.

1.2 REFERENCES

NOTE: Thi s par agr aph i s used t o l i s t t he publ i cat i ons c i t ed i n t he t ext of t he gui de speci f i cat i on. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by basi c desi gnat i on onl y and l i s t ed i n t hi s par agr aph by or gani zat i on, desi gnat i on, dat e, and t i t l e.

Use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e when you add a Ref er ence I dent i f i er ( RI D) out si de of t he Sect i on' s Ref er ence Ar t i c l e t o aut omat i cal l y pl ace t he r ef er ence i n t he Ref er ence Ar t i c l e. Al so use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e t o updat e t he i ssue dat es.

Ref er ences not used i n t he t ext wi l l aut omat i cal l y be del et ed f r om t hi s sect i on of t he pr oj ect speci f i cat i on when you choose t o r econci l e r ef er ences i n t he publ i sh pr i nt pr ocess.

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D153 (1984; R 2014) Specific Gravity of Pigments

ASTM D235 (2002; R 2012) Mineral Spirits (Petroleum Spirits) (Hydrocarbon Dry Cleaning Solvent)

ASTM D281 (2012; R 2016) Standard Test Method for Oil Absorption of Pigments by Spatula Rub-Out

ASTM D520 (2000; R 2011) Zinc Dust Pigment

ASTM D561 (1982; R 2014) Carbon Black Pigment for Paint

ASTM D740 (2011) Methyl Ethyl Ketone

ASTM D841 (2019) Standard Specification for

SECTION 09 97 02 Page 6

Nitration Grade Toluene

ASTM D962 (1981; R 2014) Aluminum Powder and Paste Pigments for Paints

ASTM D1045 (2019) Standard Test Methods for Sampling and Testing Plasticizers Used in Plastics

ASTM D1152 (2006; R 2012) Methanol (Methyl Alcohol)

ASTM D1153 (2012) Methyl Isobutyl Ketone

ASTM D1200 (2010; R 2014) Viscosity by Ford Viscosity Cup

ASTM D1210 (2005; R 2014) Fineness of Dispersion of Pigment-Vehicle Systems by Hegman-Type Gage

ASTM D2917 (2007; R 2013) Methyl Isoamyl Ketone

ASTM D3465 (2014) Standard Test Method for Purity of Monmeric Plasticizers by Gas Chromatography

ASTM D3721 (2005; R 2011) Synthetic Red Iron Oxide Pigment

ASTM D4228 (2005; R 2017) Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces

ASTM D4263 (1983; R 2018) Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method

ASTM D4417 (2021) Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel

ASTM D7091 (2021) Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nondestructive Coatings Applied to Non-Ferrous Metals

ASTM E1347 (2006; R 2020) Standard Test Method for Color and Color Difference Measurement by Tristimulus (Filter) Colorimetry

INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)

ANSI/ISEA Z87.1 (2020) Occupational and Educational Personal Eye and Face Protection Devices

ANSI/ISEA Z358.1 (2014; R 2020) American National Standard for Emergency Eyewash and Shower Equipment

SECTION 09 97 02 Page 7

MASTER PAINTERS INSTITUTE (MPI)

MPI 9 (2016) Alkyd, Exterior Gloss (MPI Gloss Level 6)

MPI 23 (2015) Primer, Metal, Surface Tolerant

MPI 46 (2016) Undercoat, Enamel, Interior

MPI 47 (2016) Alkyd, Interior, Semi-Gloss (MPI Gloss Level 5)

MPI 48 (2016) Alkyd, Interior, Gloss (MPI Gloss Level 6-7)

MPI 49 (2015) Alkyd, Interior, Flat (MPI Gloss Level 1)

MPI 50 (2015) Primer Sealer, Latex, Interior

MPI 51 (2016) Alkyd, Interior, (MPI Gloss Level 3)2

MPI 52 (2016) Latex, Interior, (MPI Gloss Level 3)

MPI 53 (2012) Latex, Interior, Flat (MPI Gloss Level 1)

MPI 54 (2016) Latex, Interior, Semi-Gloss (MPI Gloss Level 5)

MPI 114 (2012) Latex, Interior, Gloss (MPI GLoss Level 6)

MPI 212 (2018) Floor Coating, Thin Film, for Aircraft Maintenance Facilities

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023) National Electrical Code

NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH)

NIOSH 2003-154 (2003; 4th Ed; Supple 3) NIOSH Manual of Analytical Methods

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC 7/NACE No.4 (2007) Brush-Off Blast Cleaning

SSPC Guide 6 (2021) Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations

SSPC PA 2 (2015; E 2018) Procedure for Determining Conformance to Dry Coating Thickness Requirements

SSPC PS 26.00 (2000; E 2004) Aluminum Pigmented Epoxy

SECTION 09 97 02 Page 8

Coating System Materials Specification, Performance-Based (Type I for use over Blast Cleaned Steel and Type II for use over Hand Cleaned Steel)

SSPC Paint 16 (2006; R 2015; E 2015) Coal Tar Epoxy-Polyamide Black (or Dark Red) Paint

SSPC Paint 20 (2019) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)

SSPC Paint 33 (2006; R 2015; E 2015) Coal Tar Mastic, Cold-Applied

SSPC Paint 38 (2006) Single-Component Moisture-Cure Weatherable Aliphatic Polyurethane Topcoat, Performance-Based

SSPC Paint 40 (2019) Zinc-Rich Moisture-Cure Polyurethane Primer, Performance-Based

SSPC Paint 41 (2008) Moisture-Cured Polyurethane Primer or Intermediate Coat, Micaceous Iron Oxide Reinforced, Performance-Based

SSPC QP 1 (2019) Standard Procedure for Evaluating the Qualifications of Industrial/Marine Painting Contractors (Field Application to Complex Industrial Steel Structures and Other Metal Components)

SSPC QP 2 (2019) Standard Procedure for Evaluating the Qualifications of Industrial/Marine Painting Contractors (Removal of Hazardous Coatings from Structures)

SSPC QP 3 (2010) Standard Procedure for Evaluating Qualifications of Shop Painting Applicators

SSPC SP 1 (2015) Solvent Cleaning

SSPC SP 3 (2018) Power Tool Cleaning

SSPC SP 5/NACE No. 1 (2007) White Metal Blast Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

SSPC SP 16 (2010) Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals

SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)

SAE AMS-STD-595A (2017) Colors used in Government Procurement

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety -- Safety and Health

SECTION 09 97 02 Page 9

Requirements Manual

U.S. DEPARTMENT OF DEFENSE (DOD)

MIL-DTL-24441 (2009; Rev D; Notice 1 2021) Paint, Epoxy-Polyamide, General Specification for

MIL-PRF-85285 (2022; Rev F) Topcoat, Aircraft and Support Equipment

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-3130 (Rev A) Paint (For Application to Wet Surfaces)

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910 Occupational Safety and Health Standards

29 CFR 1910.20 Access to Employee Exposure and Medical Records

29 CFR 1910.94 Ventilation

29 CFR 1910.134 Respiratory Protection

29 CFR 1910.146 Permit-required Confined Spaces

29 CFR 1926.62 Lead

40 CFR 50.6 National Primary and Secondary Ambient Air Quality Standards for PM10

40 CFR 50.12 National Primary and Secondary Ambient Air Quality Standards for Lead

40 CFR 58 Ambient Air Quality Surveillance

40 CFR 60 Standards of Performance for New Stationary Sources

40 CFR 117 Determination of Reportable Quantities for Hazardous Substances

40 CFR 122 EPA Administered Permit Programs: The National Pollutant Discharge Elimination System

40 CFR 261 Identification and Listing of Hazardous Waste

40 CFR 262 Standards Applicable to Generators of Hazardous Waste

40 CFR 262.22 Number of Copies

40 CFR 263 Standards Applicable to Transporters of Hazardous Waste

SECTION 09 97 02 Page 10

40 CFR 302 Designation, Reportable Quantities, and Notification

40 CFR 355 Emergency Planning and Notification

49 CFR 171 General Information, Regulations, and Definitions

1.3 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS

Perform work in accordance with all applicable health, safety, and environmental requirements as well as EM 385-1-1 . Submit matters of interpretation of these requirements to the Contracting Officer for resolution before starting work. If no clarifications are sought, then the submittal is not necessary. Where the regulations conflict, the most stringent requirements apply. This paragraph supplements the health, safety, and environmental requirements of EM 385-1-1 .

1.3.1 Safety

Submit an Accident Prevention Plan in accordance with the requirements of Section 01 of EM 385-1-1 , including, but not limited to, each of the topic areas listed in Appendix A therein and the specified requirements.

Develop each topic in a concise manner to include management and operational aspects. Submit a Ventilation Assessment Plan complying with all applicable safety standards.

1.3.1.1 Abrasive Blasting

For abrasive blasting comply with the requirements in Section 06.I of EM 385-1-1 . In addition to the requirements in Section 20 of EM 385-1-1 , use hoses and hose connections of a type to prevent shock from static electricity. Join hose lengths together by approved couplings of a material and type designed to prevent erosion and weakening of the couplings. The couplings and nozzle attachments must fit on the outside of the hose and be designed to prevent accidental disengagement.

1.3.1.2 Workers Other Than Blasters

Protect workers, other than blasting operators working in close proximity to abrasive blasting operations. Use MSHA/NIOSH-approved half-face or full-face air purifying respirators equipped with high-efficiency particulate air (HEPA) filters and eye protection meeting ANSI/ISEA Z87.1 .

Use hearing protectors (ear plugs and/or ear muffs) providing a noise reduction rating of at least 20 dBA or as needed to provide adequate protection. Provide personal protective equipment where required by 29 CFR 1910.146 and in accordance with 29 CFR 1910 , Subpart I.

1.3.1.3 Cleaning Before and After Abrasive Blasting

Cleaning with compressed air must be in accordance with Section 20.B.5 of EM 385-1-1 and personnel protected as specified in 29 CFR 1910.134 . When cleaning with solvents, provide ventilation where required by 29 CFR 1910.146 or where the concentration of solvent vapors exceeds 10 percent of the Lower Explosive Limit (LEL). Ventilation must be in accordance with 29 CFR 1910.94 , paragraph (c)(5).

SECTION 09 97 02 Page 11

1.3.1.4 Pretreatment of Metals and Concrete with Acids

Personnel must be protected in accordance with 29 CFR 1910 , Subpart I. In addition to the requirements of Section 05 of EM 385-1-1 , provide an eyewash in accordance with ANSI/ISEA Z358.1 , paragraph (6).

1.3.1.5 Paint Mixing

Provide local exhaust ventilation in the area where coatings are mixed.

This ventilation system must be capable of providing at least 30.5 linear meters per minute 100 linear fpm of capture velocity in the mixing zone.

Avoid exposure of skin and eyes by wearing appropriate chemically resistant gloves, safety goggles, and face shields meeting the requirements of ANSI/ISEA Z87.1 . Provide a personal eyewash unit within close proximity to the mixing operation in accordance with ANSI/ISEA Z358.1 , paragraph (9). All powered mixing equipment must be either pneumatic or double insulated (intrinsically safe), in order to guard against fire or explosion. Individuals who have a history of, or develop a sensitivity to epoxy or polyurethane resin systems, must not conduct work tasks or otherwise be exposed to such chemicals.

1.3.1.6 Confined Spaces

When using solvent-based paint in confined spaces, prepare a Confined Spaces Plan . Provide ventilation to exchange air in the space at a minimum rate of 140 cubic meters 5,000 cubic feet per minute per spray gun in operation. It may be necessary to install both a mechanical supply and exhaust ventilation system to effect adequate air changes within the confined space. Locate and affix all air-moving devices to an opening of the confined space in a manner assuring that the airflow is not restricted or short circuited and is supplied in the proper direction. A suitable means of egress must be maintained at all times. Continue ventilation after completion of painting and through the drying phase of the operation. If the ventilation system fails or the concentration of volatiles exceeds 10 percent of the LEL (except in the zone immediately adjacent to the spray nozzle), stop painting and evacuate spaces until adequate ventilation is provided. Provide an audible alarm that signals system failure as an integral part of the ventilation system. Check the effectiveness of the ventilation by using ventilation smoke tubes and making frequent oxygen and combustible gas readings during painting operations. Exhaust ducts must discharge clear of the working areas and away from possible sources of ignition. Submit detailed written standard operating procedures for confined spaces in accordance with 29 CFR 1910.146 and EM 385-1-1 , Section 6H, Section 34. The procedures must include:

a. Certificates of calibration for all testing and monitoring equipment.

The certificates of calibration must include: type of equipment, model number, date of calibration, firm conducting calibration, and signature of individual certifying calibration.

b. Methods of inspection of personal protective equipment prior to use.

c. Engineering controls and other work practices designed to reduce airborne hazardous chemical exposures to a minimum.

d. Specification of the design and installation of ventilation systems which provide adequate oxygen content and provide for the dilution of paint solvent vapor, lead, and other toxic particulates within the confined space. Procedures must also include plans to evaluate the

SECTION 09 97 02 Page 12 adequacy of air flow patterns.

1.3.1.7 Paint Spraying

Submit a comprehensive written Respiratory Protection Plan in accordance with 29 CFR 1910.134 , 29 CFR 1926.62 , and EM 385-1-1 , Section 05.G.

During all spray painting operations, spray painters must use approved SCBA or SAR (air line) respirators, unless valid air sampling has demonstrated contaminant levels to be consistently within concentrations compatible with the Assigned Protection Factor (APF) of an air-purifying respirator. Persons with facial hair that may interfere with the seal or valve function of a half or full facepiece style respirator may wear a hood or helmet respirator provided the APF is sufficient for the exposure. Air-purifying chemical cartridge/canister respirators that have a particulate prefilter and are suitable for the specific type(s) of gas/vapor and particulate contaminant(s) may be used for nonconfined space painting, mixing, and solvent cleaning. These respirators may be used provided the measured or anticipated concentration of the contaminant(s) in the breathing zone of the exposed worker does not exceed the APF for the respirator and the gas/vapor has good warning properties or the respirator assembly is equipped with a NIOSH-approved end of service life indicator for the gas(es)/vapor anticipated or encountered. Where paint contains toxic elements that may become airborne during painting in nonconfined spaces, air-purifying half- and full-facepiece respirators or powered air-purifying respirators equipped with appropriate gas vapor cartridges, in combination with a high-efficiency filter, or an appropriate canister incorporating a high-efficiency filter, must be used.

1.3.1.8 Explosion Proof Equipment

Electrical wiring, lights, and other equipment located in the paint spraying areas must be of the explosion proof type designed for operation in Class I, Division 1, Group D, hazardous locations as required by the NFPA 70 . Electrical wiring, motors, and other equipment, outside of but within 6 m 20 feet of any spraying area, must not spark and must conform to the provisions for Class I, Division 2, Group D, hazardous locations.

Electric motors used to drive exhaust fans must not be placed inside spraying areas or ducts. Fan blades and portable air ducts must be constructed of nonferrous materials. Properly maintain and ground motors and associated control equipment. Electrically bond and ground the metallic parts of all air-moving devices, spray guns, connecting tubing, and duct work.

1.3.1.9 Further Precautions

a. Workers must wear nonsparking safety shoes.

b. Solvent drums taken into the spraying area must be grounded. Maintain metallic bonding between containers and drums when materials are being transferred.

c. Inspect insulation on all power and lighting cables to ensure that the insulation is in excellent working condition and is free of all cracks and worn spots. Ensure that no connections are within 15 m 50 feet of the operation, that lines are not overloaded, and that they are suspended with sufficient slack to prevent undue stress or chafing.

SECTION 09 97 02 Page 13

1.3.1.10 Ignition Sources

Ignition sources, including lighted cigarettes, cigars, pipes, matches, or cigarette lighters, and electronic smoking devices are prohibited in areas of solvent cleaning, paint storage, paint mixing, or paint application.

1.3.2 Health

NOTE: I t i s t he r esponsi bi l i t y of t he desi gner t o det er mi ne whi ch st r uct ur es ar e coat ed wi t h a l ead- based pai nt or ot her t oxi c mat er i al . Wher e l ead i s pr esent and t he appr opr i at e t ext f r om t hi s gui dance document i s i ncl uded i n t he cont r act , i t i s not necessar y t o i ncl ude t ext f r om ot her UFGS document s t hat deal speci f i cal l y wi t h l ead r emoval or di sposal pr oj ect s.

Prepare and submit a Medical Surveillance Plan and a statement from the examining physician indicating the name of each employee evaluated and any limitations which will preclude the employee from performing the work required. The statement must include the date of the medical evaluation, the physician's name, signature, and telephone number.

1.3.2.1 Air Monitoring

Prepare and submit an Air Monitoring Test Plan . Perform air sampling and testing as needed to assure that workers are not exposed to contaminants above the permissible exposure limit. In addition, provide the Contracting Officer with a copy of the Air Monitoring Test Report from the laboratory within five working days of the sampling date, including records of air monitoring plans and tests performed. Submit reports as soon as information is available. Also provide results from direct-reading instrumentation on the same day the samples are collected.

Prepare and submit an Airborne Sampling Plan detailing the NIOSH 2003-154 , Factory Mutual, or Underwriters Laboratories approved equipment, equipment calibration procedures, sampling methods, sampling to be performed, and analytical procedures to be used based on the type of work to be performed and anticipated toxic contaminants to be generated. Include the name of the accredited laboratory, listed by the American Industrial Hygiene Association (AIHA), that will be used to conduct the analysis of any collected air samples.

1.3.2.2 Medical Status

Prior to the start of work, and annually thereafter, submit a Report of Medical Status Records . This report will certify that Medical Status Records, in accordance with the requirements below are maintained for all required employees. The Contractor-maintained Medical Status Reports will document the medical evaluation of all employees working with or around paint systems, thinners, blast media, those required to wear respiratory protective equipment, and those who will be exposed to high noise levels for the particular type of exposure they may encounter. The Contractor-maintained Records must include the employee's name, the tests performed and the name of the physician responsible for performing the tests, and a physician's statement that medical status would permit specific task performance. Maintain medical records as required by 29 CFR 1910.20 . The evaluation must include:

SECTION 09 97 02 Page 14

a. Audiometric testing and evaluation of employees who will work in a noise environment with a time weighted average greater than or equal to 85 dBA.

b. Vision screening of employees who will require eye protection (employees who use full-facepiece respirators cannot wear contact lenses).

c. Medical evaluation of employees who will be required to wear respiratory protection must include, but is not limited to, the following:

(1) Medical history including, but not limited to, alcohol use, with emphasis on liver, kidney, and pulmonary systems, and sensitivity to chemicals to be used on the job.

(2) General physical examination with emphasis on liver, kidney, and pulmonary system.

(3) Determination of the employee's physical and psychological ability to wear respiratory protective equipment and to perform job-related tasks.

(4) Determination of baseline values of biological indices for later comparison to changes associated with exposure to paint systems and thinners or blast media, which include: liver function tests to include SGOT, SGPT, GGPT, alkaline phosphates, bilirubin, complete urinalysis, EKG (employees over age 40), blood urea nitrogen (bun), serum creatinine, pulmonary function test, FVC, and FEV, chest x-ray (if medically indicated), blood lead and ZPP (for individuals where it is known there will be an exposure to materials containing lead), other criteria that may be deemed necessary by the Contractor's physician.

NOTE: 29 CFR 1926. 62 Lead r equi r es t he devel opment of a Wor ker Pr ot ect i on Pl an f or j obs i nvol v i ng r emoval of l ead- cont ai ni ng coat i ngs. I t i s t he speci f i er ' s r esponsi bi l i t y f or det er mi ni ng when l ead- cont ai ni ng pai nt wi l l be r emoved and r equi r i ng t he appr opr i at e submi t t al s i ncl udi ng envi r onment al compl i ance, wor ker pr ot ect i on, and wast e management .

(5) For lead-based paint removal, prepare and submit a Worker Protection Plan in accordance with the requirements of 29 CFR 1926.62 , addressing all necessary aspects of worker protection. The plan must include medical screening, activities emitting lead, means to achieve compliance, alternative technologies considered, air monitoring program, implementation schedule, work practice program, administrative controls, multi-Contractor site arrangements, and jobsite inspections.

1.3.2.3 Change in Medical Status

Any employee whose medical status has changed negatively due to work related chemical and/or physical agent exposure while working with or around paint systems and thinners, blast media, or other chemicals must be

SECTION 09 97 02 Page 15 evaluated by a physician, and obtain a physicians statement as described in paragraph MEDICAL STATUS prior to allowing the employee to return to those work tasks. Maintain Change in Medical Status Records detailing any negative changes in employee medical status and the results of the physicians reevaluation statement. Submit a Change in Medical Status Report detailing the negative changes in medical status and a summary of the physician's reevaluation without including personal information of the impacted employee.

1.3.3 Environmental Protection

NOTE: An Envi r onment al Compl i ance Pl an f or j obs i nvol v i ng r emoval of l ead- cont ai ni ng coat i ngs ser ves t o demonst r at e t he Cont r act or ' s st r at egy f or pr ot ect i ng t he envi r onment and t he publ i c f r om l ead exposur e. El ement s of t hi s pl an may be r edundant wi t h ot her submi t t al s l i s t ed her ei n i ncl udi ng t he Wat er Qual i t y Pl an, Soi l Qual i t y Pl an, Ambi ent Ai r Moni t or i ng Pl an, and Vi s i bl e Emi ssi ons Moni t or i ng Pl an. These submi t t al s may be r equi r ed f or ot her j obs whi ch do not i nvol ve t he r emoval of l ead- cont ai ni ng pai nt . The Envi r onment al Compl i ance Pl an i nt egr at es t hese pl ans as wel l as ot her l ead- speci f i c el ement s.

In addition to the requirements of Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS, prepare an Environmental Protection Plan incorporating the submittals for Water Quality Plan, Containment Plan, Waste Disposal Plan, Soil Quality Plan, TSP Monitoring Plan, PM-10 Monitoring Plan, and Visible Emissions Monitoring Plan. The submitted plan must also address all aspects of establishing and demarcating regulated areas, ventilation/containment system performance verification, and reporting of accidental releases. Comply with the following environmental protection criteria.

1.3.3.1 Waste Classification, Handling, and Disposal

Prepare and submit a Waste Disposal Plan in accordance with the requirements of 40 CFR 261 and 40 CFR 262 including classification and handling. The Contractor is responsible for assuring the proper disposal of all hazardous and nonhazardous waste generated during the project.

Regardless of the results of 40 CFR 261 App II, Mtd 1311, all waste generated from abrasive blasting, lead-containing paints with recyclable steel or iron abrasives must be either disposed of as a hazardous waste or be stabilized with proprietary pre-blast additives . Where stabilization is preferred, employ a proprietary blast additive, that has been blended with the blast media prior to use. Place hazardous waste in properly labeled, closed containers shielded adequately to prevent dispersion of the waste by wind or water. Any evidence of improper storage is cause for immediate shutdown of the project until corrective action is taken. Store nonhazardous waste in closed containers separate from hazardous waste storage areas. Transport all hazardous waste by a licensed transporter in accordance with 40 CFR 263 and 49 CFR 171 , Subchapter C. Transport all nonhazardous waste in accordance with local regulations regarding waste transportation. In addition to the number of copies required by 40 CFR 262.22 , supply one copy of each Waste Manifest to the Contracting Officer prior to transportation.

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1.3.3.2 Containment

NOTE: I t i s t he r esponsi bi l i t y of t he speci f i er t o det er mi ne whet her cont ai nment i s r equi r ed and i f so, t o speci f y i t .

Speci f y t he cont ai nment r equi r ement s usi ng SSPC Gui de 6. Wher e l ead or ot her hazar dous mat er i al s ar e pr esent and abr asi ve bl ast i ng wi l l be per f or med, speci f y ei t her Cl ass 1A or Cl ass 2A cont ai nment .

Wher e Cl ass 1A cont ai nment i s speci f i ed, i nst r ument ver i f i cat i on of negat i ve pr essur e shoul d be r equi r ed. Cl ass 1A pr ovi des t he gr eat est l evel envi r onment al pr ot ect i on and shoul d be speci f i ed i n ar eas wher e hi gh l evel s of l ead ar e pr esent and t he wor k i s i n t he v i c i ni t y of cr i t i cal r ecept or s ( par ks, school s, r esi dences, or sensi t i ve wat er sour ces) . Cl ass 2A cont ai nment i s t he most commonl y speci f i ed l evel of cont ai nment f or c i v i l wor ks st r uct ur es i n non- cr i t i cal ar eas. Cl ass 3A cont ai nment may pr ovi de an adequat e degr ee of envi r onment al pr ot ect i on f or some l ead- cont ai ni ng pai nt r emoval j obs, however , an adequat e degr ee of wor ker pr ot ect i on may not be achi evabl e under some circumstances.

Wher e l ead or ot her hazar dous mat er i al s ar e not pr esent but abr asi ve bl ast i ng wi l l be per f or med, speci f y Cl ass 2A or 3A cont ai nment . Wher e t he Cont r act or pr oposes t o use a l ow- dust i ng r ecycl abl e abr asi ve such as st eel gr i t , t hen t he Cont r act i ng Of f i cer shoul d al l ow one cl ass l ower of cont ai nment . Cl asses 3A and 4A cont ai nment pr ovi de mi ni mal cont r ol over emi ssi ons. Mi ni mal cont r ol of emi ssi ons woul d be used i n s i t uat i ons wher e cr i t i cal r ecept or s ar e not near t he wor k s i t e. Cont ai nment of dust pr oduci ng abr asi ve bl ast i ng oper at i ons i s r ecommended because of NAAQS f or PM- 10.

Wher e l ead or ot her hazar dous mat er i al s ar e pr esent and power t ool c l eani ng wi l l be per f or med, speci f y Cl ass 1P cont ai nment . Wher e t he Cont r act or pr oposes t o use vacuum- shr ouded power t ool s t hen t he Cont r act i ng Of f i cer shoul d al l ow t hei r use wi t h gr ound cover s and/ or f r ee hangi ng t ar paul i ns.

Cl asses 2P or 3P can be speci f i ed wher e t he pai nt cont ai ns l ow- l evel s of l ead, l ess t han 1 per cent .

As an opt i on t he Cont r act or shoul d be al l owed t o use vacuum shr ouded power t ool s wi t hout addi t i onal pr ot ect i on. Cont ai nment i s not gener al l y speci f i ed f or power t ool r emoval of nonhazar dous pai nt materials.

A Cont ai nment Pl an shoul d al so be r equi r ed f or nonl ead j obs wher e cont ai nment i s speci f i ed.

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Prepare a Containment Plan for containing debris generated during paint removal operations. Include drawings, load-bearing capacity calculations, and wind load calculations. When the design is such that the spent abrasive is allowed to accumulate in quantities greater than 453 kg 1,000 pounds , and/or impart a significant wind load on the structure, have the drawings approved by a registered structural engineer. The drawings and calculations must be stamped with the engineer's seal. Also identify the type and placement of water booms, methods for anchoring the booms, and the procedures for removing debris. Contain debris generated during paint removal operations in accordance with the requirements of SSPC Guide 6 , Class [_____]. Where required, verify the containment air pressure [by instrument] [visually].

1.3.3.3 Visible Emissions Monitoring

NOTE: I t i s t he r esponsi bi l i t y of t he speci f i er t o det er mi ne whet her moni t or i ng of v i s i bl e emi ssi ons wi l l be r equi r ed and i f so, t o speci f y t he r equi r ement s. The 40 seconds i n 1- hour , 75 seconds i n 2- hour s, and 1 per cent dai l y v i s i bl e emi ssi ons cr i t er i a shoul d be i nvoked f or al l l ead and ot her hazar dous pai nt r emoval j obs. The 200 seconds i n 1- hour , 300 seconds i n 2- hour s, and 5 per cent dai l y v i s i bl e emi ssi ons cr i t er i a shoul d be cal l ed f or on j obs wher e abr asi ve bl ast i ng wi l l be used t o r emove nonhazar dous pai nt s. Vi s i bl e emi ssi ons moni t or i ng shoul d not be speci f i ed f or power t ool r emoval of nonhazar dous pai nt s. See NOTE f or par agr aph CONTAI NMENT above.

Prepare a Visible Emissions Monitoring Plan including the provisions for halting work and correcting the containment in the event unacceptable emissions are observed. General statements must not be used; specific methods, procedures, and details are required. Measure the time of emissions in accordance with 40 CFR 60 , App A, Mtd 22. Monitor visible emissions for not less than 15 minutes of every hour. Calculate visible emissions for each hour by extrapolation. Visible emissions must not extend greater than 45 m 150 feet in any direction horizontal from the containment. Visible emissions must not be observed in the area of any sensitive receptor. If such emissions occur shut down the job immediately and take corrective action. Notify the foreman whenever visible emissions exceed [40] [200] seconds in a 1 hour period. Whenever visible emissions exceed [75] [300] seconds in a 2 hour period notify the foreman, shut down the job, and take corrective action. If the total observed visible emissions from the containment exceeds [1] [5] percent of the work day, shut down the job and take corrective action to prevent such an occurrence. Document each time that the work is halted due to a violation of the visible emissions criteria. Documentation must include the cause for shutdown and the corrective action taken to resolve the problem.

1.3.3.4 PM-10 Monitoring

NOTE: I t i s t he speci f i er ' s r esponsi bi l i t y t o cont act t he l ocal aut hor i t i es and st at e Bur eaus of Ai r Pol l ut i on Cont r ol t o det er mi ne i f PM- 10 ( par t i cul at e mat t er l ess t han 10 mi cr ons i n s i ze)

SECTION 09 97 02 Page 18 moni t or i ng i s r equi r ed. I f so, i ncl ude par agr aph PM- 10 MONI TORI NG PLAN. The Nat i onal Ambi ent Ai r Qual i t y St andar d ( NAAQS) f or l ead does not appl y t o l ead pai nt r emoval . However , i f t he ( NAAQS) r equi r ement f or l ead [ t ot al suspended par t i cul at e ( TSP) l ead] i s i nvoked by a St at e or Local gover ni ng body on l ead pai nt r emoval pr oj ect s, i ncl ude par agr aph TSP MONI TORI NG. I n ei t her case, ai r moni t or i ng shoul d be modi f i ed t o addr ess t he speci f i c st at e or l ocal r egul at i ons. TSP l ead moni t or i ng i s r ecommended f or al l l ead pai nt r emoval j obs even wher e not r equi r ed. TSP l ead moni t or i ng dat a i s usef ul i n det er mi ni ng t he ef f i cacy of cont ai nment . PM- 10 moni t or i ng i s not r ecommended f or l ead or ot her pai nt r emoval j obs wher e i t i s not r equi r ed. I t i s a gener al l y accept ed f act t hat i f t her e i s no TSP- Pb exceedance pr edi ct ed by TSP moni t or i ng t hen t her e wi l l al so not be a PM- 10 exceedance. For t hi s r eason SSPC r ecommends t hat j ust TSP moni t or i ng be per f or med on l ead j obs.

Prepare and submit a PM-10 Monitoring Plan for monitoring emissions of particulate matter 10 microns or less in size (PM-10) in compliance with the requirements of EPA regulation 40 CFR 50.6 and this paragraph. The plan must also include provisions for halting work and correcting the containment in the event unacceptable emissions occur. Position the air monitoring equipment in accordance with 40 CFR 58 , App E, Subpart (8). In addition, a minimum of two PM-10 monitors must be used at the project site, one downwind from the project and one in the area of greatest public access (e.g., playground, school yard, or homeowner's yard). When the project is in an area where there are critical receptors nearby, monitoring must be conducted throughout the entire period that abrasive blasting and cleanup operations are performed. Otherwise, perform monitoring 4 of the first 8 days and on a regular basis thereafter for a sum total of 25 percent of the time surface preparation and debris cleanup are performed. If air quality regulatory limits are not met, take corrective actions and immediately repeat air monitoring. Conduct the preproject PM-10 monitoring a minimum of 2 weeks prior to the beginning of the project and continue for a minimum of 3 days to establish background levels. Submit a PM-10 Test Report to the Contracting Officer within 48 hours, that includes:

a. Name and location of jobsite.

b. Date of monitoring.

c. Time of monitoring (i.e., time monitoring begins and ends each day).

d. Identification and serial number of monitoring units.

e. Drawing showing specific location of monitoring units.

f. Drawing showing specific location of paint removal operation and the method of removal or work activity being performed.

g. Wind direction and velocity.

h. A flow chart verifying the rate of air flow across the filter

SECTION 09 97 02 Page 19 throughout the sampling period.

i. Name and address of laboratory.

j. Laboratory test procedure.

k. Laboratory test results.

l. Signatures of field and laboratory technicians conducting the work.

1.3.3.5 TSP Monitoring

Prepare a TSP Monitoring Plan for monitoring emissions of Total Suspended Particulates (TSP) in compliance with the requirements of EPA regulation 40 CFR 50.12 and this paragraph. The plan must include provisions for halting work and correcting the containment in the event unacceptable emissions occur. Position the air monitoring equipment in accordance with 40 CFR 58 , App E, Subpart (8). A minimum of two TSP monitors must be used at the project site, one downwind from the project and one in the area of greatest public access (e.g. playground, school yard, or homeowner's yard). When the project is in an area where there are critical receptors nearby, TSP-lead monitoring must be conducted throughout the entire period that abrasive blasting and cleanup operations are performed. Otherwise, perform monitoring 4 of the first 8 days and on a regular basis thereafter for a sum total of 25 percent of the time surface preparation and debris cleanup are performed. If air quality regulatory limits are not met, require air monitoring to be repeated immediately after corrective actions have been taken. Also conduct preproject TSP monitoring. Conduct the preproject TSP monitoring a minimum of 2 weeks prior to the beginning of the project and continue the monitoring for a minimum of 3 days to establish background levels. Submit a TSP Test Report to the Contracting Officer within 48 hours including:

a. Name and location of jobsite.

b. Date of monitoring.

c. Time of monitoring (i.e., time monitoring begins and ends each day).

d. Identification and serial number of monitoring units.

e. Drawing showing specific location of monitoring units.

f. Drawing showing specific location of paint removal operation and the method of removal or work activity being performed.

g. Wind direction and velocity.

h. A flow chart verifying the rate of air flow across the filter throughout the sampling period.

i. Name and address of laboratory.

j. Laboratory test procedure.

k. Laboratory test results.

l. Signatures of field and laboratory technicians conducting the work.

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1.3.3.6 Water Quality

NOTE: I f t he wor k i s pr oxi mat e t o st or m sewer s, r i ver s, bays, st r eams, or ot her bodi es of wat er , i ncl ude par agr aph WATER QUALI TY t o pr ohi bi t cont ami nat i on of t he wat er f r om t he pr oj ect act i v i t i es; ot her wi se del et e par agr aph WATER QUALI TY. Modi f y i f necessar y t o compl y wi t h St at e or l ocal EPA r equi r ement s.

Prepare a Water Quality Plan for all job sites where lead-containing or other hazardous paint will be removed, including provisions for halting work if spills or emissions are observed entering into bodies of water or found in areas where storm water runoff could carry the debris into bodies of water or storm sewers. The plan must also address cleanup and reporting procedures. Conduct operations in such a manner that lead-containing and other hazardous paint debris do not contaminate the water and so that NPDES permits in accordance with EPA regulation 40 CFR 122 are not required for the project. Any release of lead paint debris into the waterways having a reportable quantity of hazardous substance pursuant to Section 311 of the Clean Water Act, must be reported to the EPA in accordance with 40 CFR 117 and 40 CFR 355 . The plan must require the thorough documentation of any release or spill that carries into waterways or storm sewers. Include the time and location of the release, amount of material released, actions taken to clean up the debris, amount of debris recovered, and corrective action taken to avoid a reoccurrence. Also report releases to the Coast Guard and other state and local authorities as appropriate. If the release is equivalent to 4.5 kg 10 pounds or more of lead-containing material in a 24-hour period, it is considered to be a reportable quantity under CERCLA. Comply with

40 CFR 302 .

1.3.3.7 Soil Quality

NOTE: I f t he wor k i s near exposed gr ound ( e. g. , soi l , sand, c l ay, et c. ) , i ncl ude t he r equi r ement s of par agr aph SOI L QUALI TY t o assur e t hat t he gr ound i s not cont ami nat ed by pr oj ect act i v i t i es. Cont act t he St at e or l ocal EPA t o det er mi ne i f a speci f i c soi l cont ami nat i on cr i t er i a exi st s. I f so, modi f y t hi s sect i on accor di ngl y.

Prepare a Soil Quality Plan for all job sites where lead-containing or other hazardous paint will be removed. The plan must include provisions for halting the work should soil contamination occur, correcting the deficiencies responsible for the contamination, and provide procedures for removing and replacing contaminated soil. Establish and implement practices and procedures for preventing contamination of the soil from the removal of lead-containing or other hazardous paints. Unless otherwise directed by the Contracting Officer, soil is considered to have been contaminated by the Contractor's operation if an increase in the total lead content of 100 PPM or greater over background levels occurs. For purposes of computing the increase compute the mean background levels and the mean post-removal levels. The 100 PPM criteria is met if the difference between the means is less than 100 PPM plus the 95 percent

SECTION 09 97 02 Page 21 confidence limit. Conduct soil sampling and testing prior to the beginning of the project and after the project is completed. Interim testing may also be performed in the event the Contractor or Contracting Officer wants to confirm that the containment system and work practices continue to provide satisfactory protection of the soil. Unless otherwise directed by the Contracting Officer, the following minimum test locations must be selected for soil analysis. Select two locations beneath or immediately adjacent to the structure being prepared. Take additional samples within 30 m 100 feet in each direction of the project (i.e., N, S, E, W) in which soil is present. The number of soil sample locations must be sufficient to adequately characterize the soil contaminant levels within and around the project area. Collect five composite samples at each location. Each of the five samples must be comprised of five individual plugs of soil combined in a single bag. Use the following procedure to collect the composite samples:

a. Place a 0.093 square m 1-square foot template at each location.

b. Remove a sample of soil 19 mm 3/4 inch in diameter and 13 mm 1/2 inch in depth at the center of the template and at each of the four corners. Place the five soil plugs into a single bag. This represents one of the three samples to be removed at a given location.

c. Move the template 25 mm 1 inch in any direction and repeat the process to collect the second sample. Place all plugs in a separate bag.

Move the template 5 mm 1 inch farther to collect the third sample.

d. Identify each sample bag with the date, specific location of the sample, name and signature of the sampling technician, and complete chain of custody records.

e. It is critical that the specific location of each sample be thoroughly measured and documented as the final project testing (and any interim testing) must be sampled in the precise locations.

Analyze three samples collected at each location. One of the remaining two samples is to be maintained by the Contractor for the duration of the project and the other by the Contracting Officer in the event reanalysis is required. Analyze lead-containing samples in accordance with EPA testing guidance as published in 40 CFR 261 , App III, by a laboratory listed by the American Industrial Hygiene Association (AIHA) as being proficient in conducting the test. Note that if it is determined that contamination of the soil has occurred as a result of the paint removal operations, TCLP testing must be employed to determine if the soil must be handled and disposed of as a hazardous waste. The initial sampling of the soil for total lead content does not establish whether the soil will be considered hazardous by TCLP testing. As a result, at the Contractor's option, additional prework soil samples may be removed (minimum of 105 grams is required for a single test at each site) to conduct TCLP testing to establish whether the soil would be classified as hazardous prior to project startup. In the event that there is a release of lead paint debris onto the soil and if the release is 4.5 kg 10 pounds or more of lead-containing material in a 24-hour period, it is considered to be a reportable quantity under CERCLA. Comply with 40 CFR 302 .

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