80SSC026R0006_LOX_PCV_Data_sheet.pdf

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Multi-Stage Liquid Oxygen (LOX) Pressure Control Valves
Solicitation number
80SSC026R0006
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This document is a NASA data sheet specification for two hydraulically-actuated ball valves for liquid oxygen service. The first valve is a 6-inch, bolted stainless steel body valve rated for 8,500 psig with 6-inch RCon connections (F08-061.208), while the second is a 4-inch valve with similar specifications and 4-inch RCon connections (F05-04.820). Both valves feature uni-directional flow, energized spring/seal packing (PTFE/Elgiloy), ball trim made of A286 material, encapsulated PTFE seats, and INCONEL 718 stems. The valves are designed to operate in a temperature range of -320°F to 100°F at design pressures of 8,500 psig with a 90-degree rated travel and 200-millisecond full stroke time.

The specification requires manufacturers to supply all necessary special tools for assembly/disassembly, two complete sets of repair soft goods (seats, packing, and seals) with delivery, and comprehensive documentation including detailed drawings, test procedures, material certifications (MTRs), and 54000-GM30 documentation as needed. All welds must comply with ASME Boiler and Pressure Vessel Code Division 1 sections II, V, VIII, and IX, backed with argon only (no nitrogen). Vendor drawings require NASA personnel approval prior to manufacturing. Testing must follow specification 54000-GT03 without differential pressure cycling, and valves must be permanently marked with locator number, manufacturer, model number, serial number, nominal size, MAWP, temperature rating, maximum Cv, proof test type and date, weight, and flow direction arrow. The Government reserves the right to inspect component piece parts for cleanliness and workmanship prior to assembly with two weeks' advance notice.

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PAGE:

1 Tag Number

2 Service

3 Inlet Pipe No.

4 Inlet Pipe Mat'l

5 Outlet Pipe No.

6 Outlet Pipe Mat'l

7 Fluid

8 Design Press. Psig

9 Inlet Press. Psig

10 Max. Shut-Off psig

11 Oper. Density kg/m3

12 Molecular Weight

13 Allowable SPL dBA

14 Model 52

15 Body Type Bolted 53

16 Body Size 6" 54

17 Allow. Oper. Temp. ℃ 55

18 Pressure Rating 8,500 psi 56

19 In/Out Conn. 6" RCon F08-061.208 57

20 Body/Bonnet Mat'l Stainless Steel 58

21 Bonnet Type Extention 59

22 Flow Direction Uni-directional 60

23 Packing Type Energized spring/seal 61

24 Packing Mat'l PTFE/Elgiloy 62

25 Lubricator 63

26 Isolated Valve 64

27 Predicted SPL dBA 65

28 Rated Cv 66

29 Face to Face Dimension 67

30 Trim Type Ball 68

31 Trim Size 69

32 Rated Travel 90º 70

33 Plug/Ball/Disk Mat'l A286 71

34 Seat Mat'l ENCAPSULATED PTFE 72

35 Stem/Shaft Mat'l INCONEL 718 73

36 Seal Type Energized spring/seal 74

37 Seal Mat'l PTFE/Elgiloy 75

38 Seat Leakage Class 76

39 Firesafe 77

40 78

41 79

42 Model Go Switch 80

43 Switch Type 81

44 Open Tag No. 82

45 Close Tag No. 83

46 Contact Form/Rating 84

47 Elec. Conn. 85

48 Explosion Proof 86

49 Enclosure Protection 87

50 Clean Level 400A 88

51 Clean Specification RPT-STD 8070-0001 89

Test Specification See Note 3 Below

Spares Cleaned NoC le an /T es t

Li m it Sw itc h

Air Tank Vol.

Air Tank Assembly

Pneu. Conn.

Booster

M is

c. Manufacturer

Requisition No.

Junction Box

Insulation Class

Ai rs et

Airset Mode

Pressure Set

Airset Mode

Ac ce ss or ie s

Air Tank Capacity

So le no id

V al ve

Model

Type

Single or Double Coil

Elec. Conn.

Explosion Proof

Enclosure Protection

Operating Voltage

Body Material

Trim Size

Full Stroke Time 200ms

Gauge

Adj. Travel Limit

Trip to Open/Close Close

Air Failure Valve

Set at MPa(g)

Min Req. P 2200 psig

Max./Min.

Actuator Orientation

Handwheel Type

Action Mode Double Acting

Spring Action

Max Allow. P. 2800 psig

Pr oc es s

C on di tio ns

State

Design Temp. Max/Min

Inlet Temp. F Solid %

Kin Visc(mm2/s)

Dyn Visc(mPa. s)

Max. Flow

Va lv e Bo dy /B on ne t

Ac tu at or

Tr im

DATA SHEET

G en er al

P&ID No.

Pipe O. D. /I. D. inches

Inlet Pipe Class

Inlet Pipe Insulation

Outlet Pipe Class

6.625" / 4.209

6" ACK 4

316SS

Outlet Pipe Insulation

Actuator Model

Actuator Type Hydraulic

Size

8,500 psig -320 F to 100 F

8,500 psig -320 F

8,500 psig

2" ACK 4

316SS

Oxygen Liquid

Weight:

Flow Direction arrow:

Locator Number:

Manufacturer:

Model #:

Serial #:

Nominal Size:

MAWP:

Temperture Rating:

Max Cv:

Proof Test Type Date:

Note:

1) Manufacturer must supply any special tools needed for disassembly or reassembly of valve.

2) Manufacturer shall supply two (2) sets of repair soft goods with delivery of valve. A soft good set shall be defined as any and all non-metallic parts, recommended to be changed every time the valve is reassembled, and soft parts that experience severe wear. These shall include seats, packing, and body/bonnet seals and will be cleaned and bagged to match valve requirements

3) Special Testing: Testing per 54000-GT03, except do not cycle under differential pressure when conducting test in Section 8.

4) Delivery shall include one copy of the following for each valve: Detailed drawings, test procedures, material certifications (MTR's) for pressure containing parts, 54000-GM30 documentation if necessary, and all other pertinent documentation.

5) All welds must meet ASME Boiler and Pressure Vessel Code, Div. 1 sections II, V, VIII, IX. Welds must be backed with Argon only, no Nitrogen.

6) The Government reserves the right to inspect any or all component piece parts for cleanliness and workmanship prior to assembly with advanced two week notice.

7) All external ports such as bleed ports shall be medium pressure thread type.

8) Vendor drawings shall be approved by NASA personnel prior to manufacturing.

9) Valve shall be permanently marked in the following way.

PAGE:

1 Tag Number

2 Service

3 Inlet Pipe No.

4 Inlet Pipe Mat'l

5 Outlet Pipe No.

6 Outlet Pipe Mat'l

7 Fluid

8 Design Press. Psig

9 Inlet Press. Psig

10 Max. Shut-Off psig

11 Oper. Density kg/m3

12 Molecular Weight

13 Allowable SPL dBA

14 Model 52

15 Body Type Bolted 53

16 Body Size 4" 54

17 Allow. Oper. Temp. ℃ 55

18 Pressure Rating 8,500 psi 56

19 In/Out Conn. 4" RCon F05-04.820 57

20 Body/Bonnet Mat'l Stainless Steel 58

21 Bonnet Type Extention 59

22 Flow Direction Uni-directional 60

23 Packing Type Energized spring/seal 61

24 Packing Mat'l PTFE/Elgiloy 62

25 Lubricator 63

26 Isolated Valve 64

27 Predicted SPL dBA 65

28 Rated Cv 66

29 Face to Face Dimension 67

30 Trim Type Ball 68

31 Trim Size 69

32 Rated Travel 90º 70

33 Plug/Ball/Disk Mat'l A286 71

34 Seat Mat'l ENCAPSULATED PTFE 72

35 Stem/Shaft Mat'l INCONEL 718 73

36 Seal Type Energized spring/seal 74

37 Seal Mat'l PTFE/Elgiloy 75

38 Seat Leakage Class 76

39 Firesafe 77

40 78

41 79

42 Model Go Switch 80

43 Switch Type 81

44 Open Tag No. 82

45 Close Tag No. 83

46 Contact Form/Rating 84

47 Elec. Conn. 85

48 Explosion Proof 86

49 Enclosure Protection 87

50 Clean Level 400A 88

51 Clean Specification RPT-STD 8070-0001 89

Test Specification See Note 3 Below

Spares Cleaned No

DATA SHEET

G en er al

P&ID No.

Pipe O. D. /I. D. inches

Outlet Pipe Class 2" ACK 4

Outlet Pipe Insulation 316SS

4.5" / 2.86"

Inlet Pipe Class 4" ACK 4

Inlet Pipe Insulation 316SS

Pr oc es s

C on di tio ns

State Oxygen Liquid

Design Temp. Max/Min 8,500 psig -320 F to 100 F

Inlet Temp. F 8,500 psig -320 F

Dyn Visc(mPa. s) 16

Max. Flow

Solid % 8,500 psig

Kin Visc(mm2/s)

Va lv e Bo dy /B on ne t

Ac tu at or

Actuator Model

Actuator Type Hydraulic

Size

Action Mode Double Acting

Max./Min.

Actuator Orientation

Handwheel Type

Spring Action

Max Allow. P. 2800 psig

Min Req. P 2200 psig

Full Stroke Time 200ms

Gauge

Adj. Travel Limit

Trip to Open/Close Close

Air Failure Valve

Set at MPa(g)

Elec. Conn.

Explosion Proof

Enclosure Protection

Operating Voltage

Body Material

Trim Size

Junction Box

Insulation Class

Li m it Sw itc h

Ai rs et

Airset Mode

Pressure Set

Tr im

So le no id

V al ve

Model

Type

Single or Double Coil

Airset Mode

Ac ce ss or ie s

Air Tank Capacity

Air Tank Vol.

Air Tank Assembly

Pneu. Conn.

Booster

C le an /T es t

M is

c. Manufacturer

Requisition No.

MAWP:

Temperture Rating:

Max Cv:

Proof Test Type Date:

Weight:

Flow Direction arrow:

Note:

1) Manufacturer must supply any special tools needed for disassembly or reassembly of valve.

2) Manufacturer shall supply two (2) sets of repair soft goods with delivery of valve. A soft good set shall be defined as any and all non-metallic parts, recommended to be changed every time the valve is reassembled, and soft parts that experience severe wear. These shall include seats, packing, and body/bonnet seals and will be cleaned and bagged to match valve requirements

3) Special Testing: Testing per 54000-GT03, except do not cycle under differential pressure when conducting test in Section 8.

4) Delivery shall include one copy of the following for each valve: Detailed drawings, test procedures, material certifications (MTR's) for pressure containing parts, 54000-GM30 documentation if necessary, and all other pertinent documentation.

5) All welds must meet ASME Boiler and Pressure Vessel Code, Div. 1 sections II, V, VIII, IX. Welds must be backed with Argon only, no Nitrogen.

6) The Government reserves the right to inspect any or all component piece parts for cleanliness and workmanship prior to assembly with advanced two week notice.

7) All external ports such as bleed ports shall be medium pressure thread type.

8) Vendor drawings shall be approved by NASA personnel prior to manufacturing.

9) Valve shall be permanently marked in the following way.

Locator Number:

Manufacturer:

Model #:

Serial #:

Nominal Size:

File details come from the government source that posted it. Updated .