CN-Seamless Statement of Work (SOW)

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Table of Contents

1.0 Objective / Requirements……………………………………………………………………...2

2.0 Scope…………………………………………………………………………

2.1 Characteristics and Specs…………………………………………….......................2-3

2.2 Bill of Materials……………………………………………………………

3.0 Place of Performance…………………………………………………………

4.0 Period of Performance………………………………………………………………………...4

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1.0 Objective/Requirements

The NASA Kennedy Space Center (KSC) Launch Equipment Shop (LES) requires a portable Computer Numerical Controlled (CNC) plasma and oxy-fuel cutting system to support fabrication operations in the LES Shop. The primary use of this equipment will be cutting of metallic plate and structural material in support of launch equipment and ground support equipment fabrication, tooling, and fixtures.

LES compared the CN-Seamless Mach 1 to other commercially available portable CNC cutting systems, including track mounted carriages and portable gantry machines.

Compared to those systems, Mach 1 is the one reviewed that provides all of the following:

Mounts directly on the workpiece with an electromagnetic base, with no rails, track, or cutting table, in horizontal, vertical, or overhead orientation.

Weighs 20lbs (25 with cutting attachment), carried with one hand or stored in a rolling case.

Plasa and oxy-fuel cutting on one machine, with toolless changeover between processes.

Rated cutting capacity of up to 5in. steel with oxy-fuel, and 1-1/2in.

recommended with the quoted Hypertherm Powermax125 plasma system.

Wireless tablet controls from up to 100ft, keeping the operator away from the arc, fumes, and spatter.

CNC cutting from imported DXF files or by tracing parts with the machine arm, producing repeatable cuts compared to hand torch cutting.

5-year manufacturer’s warranty, lifetime service contract, and live virtual training from a U.S. manufacturer.

LES did not identify any other commercially available system that mounts directly on the workpiece without rails or a track while providing both plasma and oxy-fuel CNC cutting and wireless operation. Other portable systems review, including those with magnetic mounting, require rail or track to be installed first or require the material to be brought to a gantry machine. The CN-Seamless Mach 1 is the only system identified that meets the LES requirements.

The contractor shall furnish and deliver the cutting system and associated equipment identified in Section 2.2 and shall provide manufacturer setup support and operator training. The system shall be fully operational upon Government acceptance.

2.0 Scope

The contractor shall furnish and deliver a portable CNC cutting unit that mounts directly to the workpiece and performs both plasma and oxy-fuel cutting, together with the equipment identified in the parts list. The contractor shall provide standard manufacturer setup support (Unpacking, assembly, connection to plasma and gas equipment, and operational check) and virtual operator training. The contractor shall provide OEM operating manuals, maintenance documentation, Safety Data Sheets where applicable, and recommended spare parts and consumables list. The manufacturer’s standard warranty (5-year warranty on the Mach 1

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System) shall apply, and OEM warranties on Hypertherm and Koike components shall be passed through to the Government. A certificate of conformance shall accompany delivery, certifying that all items conform to the requirements of this order.

2.1 Characteristics and Specs

Characteristic Requirement Machine construction Portable CNC cutting unit, machined aluminum construction; dust, water, and shock resistant

Weight Approximately 25lbs including cutting attachment

Mounting Electromagnetic base; capable of mounting horizontally, vertically, or inverted on steel workpieces

Cutting Range 68” diameter cutting range with 2.25” of vertical (z) control

Cutting Processes Plasma and oxy-fuel cutting Plasma Power Source Hypertherm Powermax125 with CPC machine interface port and mechanized 180⁰ torch, 50ft lead

Oxy-Fuel Koike oxy-fuel torch with acetylene cutting tips, sizes #00 through #7

Machine Controller Wireless control from a rugged touchscreen tablet, operating range up to 100ft; import, create, or trace cut designs

Software Manufacturer software with software updates included

Electrical 120/240 VAC, 3 A, single-phase Storage/Transport Rolling hardcase

Items to be furnished: The order shall include the following items, per CN-Seamless Quote

Q-2026-Z2VW-JP5J.

2.2 Bill of Materials

Quantity OEM Part # Product Description

1 059536 Hypertherm Powermax 125 Hand Kit, Powermax125 Hand

System(25 ft, CPC)

1 059940 Hypertherm Torch, Cartridge 180° MRT mini/robotic 50'

(15.2m)for Powermax45 XP/65/85/105/125

10 528161 Hypertherm Consumables, Hyamp Mechanized

CuttingCartridge

1 610151-D Mach 1 Combo Sabre Kit (Defense), Defense

2 10200 Koike Cutting Tips, #00 Acetylene

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2 102HC0 Koike Cutting Tips, #0 Acetylene

2 102HC1 Koike Cutting Tips, #1 Acetylene

2 102HC2 Koike Cutting Tips, #2 Acetylene

2 102HC3 Koike Cutting Tips, #3 Acetylene

2 102HC4 Koike Cutting Tips, #4 Acetylene

2 102HC5 Koike Cutting Tips, #5 Acetylene

2 1026 Koike Cutting Tips, #6 Acetylene

2 1027 Koike Cutting Tips, #7 Acetylene

1 88A10009 Universal Snap Valve, Oxygen

1 88A10029 Universal Snap Valve, Fuel

1 ZA3251018 Koike 16.5" Long Oxy-Fuel Torch

1 611344 Plasma Control Extension, 50'

1 610601 Talon Fully Loaded

1 610033 Mach 1 Tablet, Hotwav R9

All equipment shall be new, unused, and conform to the OEM Part numbers and published specifications listed above.

The contractor shall only tender for acceptance items that conform to the requirements of this order. The government reserves the right to inspect and test the system at destination and may require repair or replacement of nonconforming items at no increase in price.

3.0 Place of Performance

Initial fabrication and factory acceptance testing shall be performed at the contractor’s facility. Final delivery, installation, training, and government acceptance testing shall be performed at NASA Kennedy Space Center Building K6-1247, Room 1121. Operator training shall be provided virtually by the manufacturer. Any contractor personnel performing onsite work shall comply with KSC badging, access, and safety requirements.

4.0 Period of Performance

Task Deliverable Est. Delivery 1 Shipping and delivery of cutting system and parts list items to K6-1247, room

15-25 Business days after award

2 System Setup with manufacturer virtual assistance, and virtual operator training

Scheduled with NASA Technical Representative after task 1 complete

3 NASA LES Final Acceptance

Upon completion of Task 2