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Human Space Flight Technical Integration Contract (HSFTIC) Federal contract opportunity
Solicitation number
80JSC019R0023
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National Aeronautics and Space Administration Johnson Space Center

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This notice announces a forthcoming request for proposal for a human space flight technical integration contract. NASA/Johnson Space Center plans to issue the RFP on or about November 1, 2019, with proposals due on or about December 11, 2019. The contract is a total small business set-aside under NAICS code 541715 with a size standard of 1,250 employees. The contractor will provide technical integration services for human space flight. Interested parties should monitor the listed websites for the RFP and amendments. All technical questions must be submitted in writing.

SSP41004 P2 RJ

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SSP 41004

National Aeronautics and Space Administration International Space Station Program Johnson Space Center Houston, Texas Contract No. NAS15−10000

International Space Station Program esa european space agency

Common Berthing Mechanism to Pressurized Elements Interface Control Document Part 2

Revision J October 25, 2005

SSP 41004, Part 2, Revision J October 25, 2005 ii

REVISION AND HISTORY PAGE

REV. DESCRIPTION PUB.

DATE

− BASELINE ISSUE (REFERENCE SSCBD BB003287 EFF. 02−25−92) 02−92

IRNs 0001 − 0035 (REFERENCE SSCBD BB003287A EFF. 04−03−92) 04−92

IRN 0036 (REFERENCE SSCBD BB003287B EFF. 07−16−92) 07−92

A REVISION A (REFERENCE IRN 0037, SSCBD BB003287B EFF. 07−16−92) 07−92

IRN 0038 (REFERENCE SSCBD BB003287C EFF. 11−13−92) 12−92

IRNs 0040 − 0046 (REFERENCE SSCBD BB003287C EFF. 11−13−92) 12−92

IRN 0048 (REFERENCE SSCBD BB003287C EFF. 11−13−92) 12−92

IRN 0049 (REFERENCE SSCBD BB003287D EFF. 12−18−92) 01−93

B REVISION B (REFERENCE IRN 0050, SSCBD BB003287D EFF. 12−18−92) 01−93

C REVISION C (ECP BHE0001) 04−95

D REVISION D (REFERENCE SSCD 000293 EFF. 05−10−96) 06−12−96

Note: This is the first release of Part 2. As of this release Part 1 and Part 2 will be tracked separately.

INCORPORATING AGREED PIRNS AS FOLLOWS:

PIRN 41004−NA−0016a, PIRN 41004−NA−0017a, PIRN 41004−NA−0018a, PIRN 41004−NA−0019, PIRN 41004−NA−0020, PIRN 41004−NA−2001, 41004−NA−2002a, 41004−NA−2003, 41004−NA−2005a, 41004−NA−2006, 41004−NA−2007, 41004−NA−2008, 41004−NA−2010

E REVISION E (REFERENCE SSCD 000429, EFF. 11−08−96) 08−12−97

Correction to Revision D − PIRNS 41004−NA−0015, 41004−NA−0021a were added in Rev D. These PIRNs in Rev D, were just omitted from the Rev/History page.

INCORPORATING THE FOLLOWING PIRNS:

PIRNs 41004−ES−0002A, 41004−ES−0003A, 41004−ES−0004, 41004−NA−2004,41004−2011D, 41004−NA−2012B, 41004−NA−2013A, 41004−NA−2014C, 41004−NA−2015A, 41004−NA−2016A, 41004−NA−2017, 41004−NA−2018, 41004−NA−2019, 41004−NA−2020A, 41004−NA−2022, 41004−NA−2023, 41004−NA−2024, 41004−NA−2025, 41004−NA−2026A, 41004−NA−2027A, 41004−NA−2028C, 41004−NA−2032B, 41004−ND−0001B, 41004−ND−0002A iii

REVISION AND HISTORY PAGE − CONTINUED

REV. DESCRIPTION PUB.

DATE

IRN 0606 per SSCD 000606R1, EFF. 04−14−98 (Release to File) 03−19−99

F REVISION F per SSCD 000838R1, EFF. 04−14−98. 03−19−99

INCORPORATING THE FOLLOWING PIRNS:

41004−ES−0006B, 41004−ES−0007B, 41004−NA−2029F, 41004−NA−2030G,

41004−NA−2035A, 41004−NA−2037A, 41004−NA−2038B, 41004−NA−2039B,

41004−NA−2040B

G REVISION G per SSCD 001165, EFF. 06−16−99 07−08−99

INCORPORATING THE FOLLOWING PIRNS:

41004−AS−0009A, 41004−AS−0011C, 41004−AS−0015A, 41004−AS−0020A,

41004−ES−0011A, 41004−NA−2041, 41004−NA−2042B, 41004−NA−2043B,

41004−NA−2044, 41004−ND−0007A, 41004−ND−0009A

H REVISION H released per SSCD 006955, EFF. 03−24−03 05−03−04

Incorporating the following PIRNs:

41004−AS−0010F

41004−AS−0016D

41004−AS−0019D

41004−AS−2001

41004−AS−2002A

41004−AS−2003E

41004−AS−2004C

41004−ES−0009A

41004−ES−0015

41004−NA−2046

41004−NA−2050A

41004−NA−2051B

41004−NA−2052A

41004−NA−2053A

41004−NA−2054

41004−NA−2056

iv

REV. DESCRIPTION PUB.

DATE

41004−NA−2057A

41004−NA−2058A

41004−NA−2059

41004−ND−0005B

41004−ND−0008A

41004−ND−0010B

Revision H also incorporates the following PIRNs with associated SSCNs:

41004−NA−2045B SSCN 001465

41004−NA−2047B SSCN 001594

41004−NA−2048A SSCN 001481

41004−NA−2049A SSCN 001555

Revision H closes the following SSCNs as they were overcome by events:

000554, 000583, 000585, 000588, 000591, 000673, 000773, 000823, 000832, 000844, 000845, 000877, 000889, 000894, and 000915

NOTE: Due to past history of this document, IRN 0003 (SSCN 001920) has been retired without use.

J REVISION J released per SSCD 009719, EFF. 06−07−06 01−10−07

Incorporate the following approved PIRNs which were created by the applicable Changes listed below:

PIRN 41004−AS−2005C IRN N/A SSCN 009719

PIRN 41004−ES−0014A IRN N/A SSCN 009719

PIRN 41004−NA−2060A IRN 0005 SSCN 006135

PIRN 41004−ND−0012B IRN N/A SSCN 009719

Revision J closes the following SSCNs as they were overcome by events:

PIRN N/A IRN N/A SSCN 000780

PIRN N/A IRN 0002 SSCN 001740

ERU: /s/ J. Rivas 01−10−07 v

PREFACE

SSP 41004, Part 2 Common Berthing Mechanism to Pressurized Elements Interface Control Document shall be implemented on all new Program contractual and internal activity and shall be included in any existing contracts through contract changes. This document is under the control of the Interface Control Working Group (ICWG), as described in SSP 30459, ISS Interface Control Plan.

vi

INTERNATIONAL SPACE STATION PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

LIST OF CHANGES

(SHEET 1 OF 1)

OCTOBER 25, 2005

All changes to paragraphs, tables, and figures in this document are shown below:

SSCBD ENTRY DATE CHANGE PARAGRAPH(S)

009719 10/05 AS−2005C Table 3.3.2.1.4−1

009719 10/05 ES−0014A Table 3.3.2.1.4−1

006135 10/05 NA−2060A Para. 2.2, 3.1.4, App. A

009719 10/05 ND−0012B Figs. 3.1.4.2−3, 3.3.2.1−7, 3.3.2.1−10, 3.3.2.1−11, 3.3.8−5, 3.3.10−1, Table 3.3.2.1.4−1 vii

NASA/JAXA/ESA/ASI APPROVAL

INTERNATIONAL SPACE STATION PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

PART 2

OCTOBER 25, 2005

Date

Print Name

NASA Program Manager JAXA Program Manager

Print Name

Date

Randy H. Brinkley Kazuo Suzuki

Date

Print Name

ESA Program Manager ASI Program Manager

Print Name

Date

Giovanni RumAlan Thirkettle

/s/Alan Thirkettle

26 Mar’96 27 Mar 1996

/s/Giovanni Rum

/s/D. R. Cooke for Randy H. Brinkley /s/Yasushi Horikawa for Kazuo Suzuki

31 May 199610 May 1996 viii

CONCURRENCE

INTERNATIONAL SPACE STATION PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

PART 2

OCTOBER 25, 2005

NASA ICWG Chairman __________ Representative for Concurrence Frank Monahan DATE

ASI ICWG Chairman __________ Representative for Concurrence Andrea Lorenzoni DATE

Boeing ICWG Chairman __________ Representative for Concurrence Howard Griffin DATE

JAXA ICWG Chairman __________ Representative for Concurrence Kuniaki Shiraki DATE

ESA ICWG Chairman __________ Representative for Concurrence Alessio Festa DATE

DASA ICWG Chairman __________ Representative for Concurrence Hans−Jorg Pospieszcyk DATE

Alenia ICWG Chairman __________ Representative for Concurrence Alessandro Bellomo DATE

(S) Document has been signed by representative

/s/F. J. Monahan

/s/H. S. Griffin

3/26/96

3/26/96

3/25/96/s/Kuniaki Shiraki

/s/Hans−Jorg Pospieszczyk

26/March/96/s/Alessio Festa

/s/Alessandro Bellomo 25.03.96

25.3.96

/s/F. J. Monahan

03 −26’96/s/Andrea Lorenzoni ix

PRODUCT GROUP

CONCURRENCE

INTERNATIONAL SPACE STATION ALPHA PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

PART 2

OCTOBER 25, 2005

Product Group − 1 ICWG __________ Representative for Concurrence DATE

Product Group − 2 ICWG __________ Representative for Concurrence DATE

Product Group − 3 ICWG __________ Representative for Concurrence DATE

(S) Document has been signed by representative

/s/Ralph Thompson 3/25/96

/s/L. T. Archibald 3/25/96

L. T. Archibald

NA

x

INTERNATIONAL SPACE STATION PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

PART 2

OCTOBER 25, 2005

CONCURRENCE

Warren England BHOU

PREPARED BY: PRINT NAME ORGN

/s/ Warren England 4/10/06

SIGNATURE DATE

CHECKED BY: Quentin Henry BHOU

PRINT NAME ORGN

/s/ Quentin L. Henry 4/11/06

SIGNATURE DATE

APPROVED BY (NASA): Chau Hong OB/NASA

PRINT NAME ORGN

/s/ Chau Hong 4/4/06

SIGNATURE DATE

DQA: Merry McClain BHOU

PRINT NAME ORGN

/s/ Merry McClain 4/12/06

SIGNATURE DATE

xi

INTERNATIONAL SPACE STATION PROGRAM

COMMON BERTHING MECHANISM TO PRESSURIZED ELEMENTS

INTERFACE CONTROL DOCUMENT

PART 2

APRIL 30, 2002

NODE 2 PROJECT CONCURRENCE

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Robert Crumbley ÁÁÁ

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Date

SSP 41004, Part 2 Revision J

TABLE OF CONTENTS

October 25, 2005 xii

PARAGRAPH PAGE

1.0 INTRODUCTION 1 − 1

1.1 PURPOSE 1 − 1

1.2 SCOPE 1 − 1

1.3 PRECEDENCE 1 − 1

1.4 DELEGATION OF AUTHORITY 1 − 1

2.0 DOCUMENTS 2 −1

2.1 APPLICABLE DOCUMENTS 2 −1

2.2 REFERENCE DOCUMENTS 2 −8

3.0 INTERFACE 3 − 1

3.1 GENERAL 3 − 1

3.1.1 INTERFACE DESCRIPTION 3 − 1

3.1.2 INTERFACE RESPONSIBILITIES 3 − 1

3.1.3 COORDINATE SYSTEMS 3 − 1

3.1.4 ENVELOPE INTERFACES 3 − 3

3.1.4.1 CBM HARDWARE ENVELOPES 3 − 23

3.1.4.2 CBM IVA SEAL SYSTEM HARDWARE ENVELOPE 3 − 46

3.1.4.3 ACTIVE CBM WIRE HARNESS ENVELOPE 3 − 46

3.1.4.4 NODE 2/3 ACBM RADIAL PORT DEPLOYABLE M/D PETAL HARDWARE

ENVELOPE 3 − 55

3.1.5 MASS PROPERTIES 3 − 55

3.1.5.1 CENTER OF MASS 3 − 55

3.1.5.2 MOMENTS OF INERTIA 3 − 55

3.1.5.3 MASS LIMITATIONS 3 − 55

3.1.6 ENGINEERING UNITS AND TOLERANCES 3 − 57

3.1.6.1 TOLERANCE 3 − 57

3.1.6.2 CONVERSIONS 3 − 57

3.2 STRUCTURAL INTERFACES 3 − 57

3.2.1 GENERAL 3 − 57

3.2.1.1 ACTIVE CBM−TO−MODULE INTERFACE DEFLECTION LIMITATIONS 3 − 57

3.2.1.1.1 RADIAL DEFORMATIONS 3 − 57

3.2.1.1.2 DIFFERENTIAL DISPLACEMENT ALONG THE XCBM AXIS 3 − 59

3.2.1.1.3 TANGENTIAL ROTATIONS 3 − 59

3.2.1.2 DELETED 3 − 59

3.2.1.3 PASSIVE CBM−TO−MODULE INTERFACE DEFLECTION LIMITATIONS 3 − 64

3.2.1.3.1 RADIAL DEFORMATIONS 3 − 64

3.2.1.3.2 DIFFERENTIAL DISPLACEMENT ALONG THE XCBM AXIS 3 − 66

3.2.1.3.3 TANGENTIAL ROTATIONS 3 − 66

SSP 41004, Part 2 Revision J October 25, 2005 xiii

TABLE OF CONTENTS

PARAGRAPH PAGE

3.2.2 STRUCTURAL MATHEMATICAL MODELS 3 − 66

3.3 MECHANICAL INTERFACES 3 − 66

3.3.1 GENERAL 3 − 66

3.3.2 ATTACHMENT MECHANISMS 3 − 66

3.3.2.1 COMMON BERTHING MECHANISM−TO−MODULE ATTACHMENT 3 − 66

3.3.2.1.1 ALIGNMENT AND INDEXING 3 − 78

3.3.2.1.2 MODULE CRITICAL DIMENSIONS 3 − 78

3.3.2.1.3 CBM−TO−MODULE IVA SEAL ATTACHMENT 3 − 78

3.3.2.1.4 CBM−TO−MODULE CLOCKING 3 − 78

3.3.2.1.5 MATCH DRILLED HOLES 3 − 78

3.3.3 THERMAL INTERFACES 3 − 89

3.3.3.1 CONDUCTIVE INTERFACES 3 − 89

3.3.3.1.1 INTERFACE DESCRIPTION 3 − 89

3.3.3.2 THERMAL MATHEMATICAL MODELS 3 − 89

3.3.4 ACTIVE CBM−TO−MODULE MOTOR CONTROLLER INTERFACES 3 − 89

3.3.4.1 ACTIVE CBM UNIQUE EPS BULKHEAD CONNECTORS 3 − 89

3.3.4.2 MOTOR CONTROLLER CABLE INTERFACE 3 − 89

3.3.4.3 MOTOR CONTROLLER MOUNTING PROVISIONS (ACTIVE CBM ONLY) 3 − 89

3.3.4.3.1 MOTOR CONTROLLER ATTACHMENT 3 − 89

3.3.5 LEAK CHECK INTERFACES 3 − 99

3.3.5.1 LEAK CHECK PORT DESIGN 3 − 99

3.3.5.2 ATMOSPHERIC CONTAINMENT 3 − 99

3.3.6 ACTIVE CBM−TO−MODULE BULKHEAD FEEDTHRU INTERFACES 3 − 99

3.3.7 GROUND HANDLING INTERFACES 3 − 99

3.3.7.1 HANDLING AND LIFT POINT LOCATIONS 3 − 99

3.3.8 VESTIBULE CLOSEOUT PANEL INTERFACES 3 − 107

3.3.9 M/D CENTER DISK BRACKET INTERFACE DETAILS 3 − 115

3.3.9.1 AXIAL ACBM HATCH BEAM HOLES 3 − 115

3.3.10 PASSIVE THERMAL EQUIPMENT ATTACHMENT PROVISIONS 3 − 115

3.3.10.1 AVAILABLE HOLE LOCATIONS FOR SHIELDING ON ACBM/PCBM RINGS 3 − 115

3.3.11 ACBM WIRE HARNESS ATTACHMENT LOCATIONS 3 − 117

3.3.12 NODE 2 RADIAL PORT M/OD SHIELD/ACBM INTERFACES 3 − 118

3.3.13 PCBM INTERFACES FOR CUPOLA HANDRAIL BRACKETS 3 − 118

3.3.13.1 CUPOLA HANDRAIL INDUCED LOADS 3 − 118

3.4 ENVIRONMENTAL INTERFACES 3 − 165

xiv

TABLE OF CONTENTS

PARAGRAPH PAGE

3.4.1 ACBM ENVIRONMENTAL INTERFACES 3 − 165

3.4.2 PCBM ENVIRONMENTAL INTERFACES 3 − 165

3.5 SYSTEM INTERFACES (ACTIVE COMMON BERTHING MECHANISM ONLY) 3 − 165. . .

3.5.1 GENERAL 3 − 165

3.5.2 CONNECTORS 3 − 165

3.5.2.1 POWER DISTRIBUTION 3 − 165

3.5.2.1.1 DELETED 3 − 165

3.5.2.1.2 POWER QUALITY 3 − 165

3.5.2.2 DELETED 3 − 165

3.5.2.3 ELECTRICAL BONDING 3 − 165

3.5.2.4 CABLE CHARACTERISTICS 3 − 166

3.5.3 MODULE BULKHEAD UTILITY PENETRATION 3 − 166

3.5.3.1 CONNECTORS 3 − 166

3.5.4 EXTRAVEHICULAR ACTIVITY SYSTEM 3 − 166

3.6 SOFTWARE INTERFACES (NASA ONLY) 3 − 166

APPENDIX PAGE

A ABBREVIATIONS AND ACRONYMS A − 1

B INDEX OF TBDS/TBRS/TBCS B − 1

C ISSUE LIST FOR SSP 41004 C − 1

xv

TABLE OF CONTENTS

TABLES

TABLE PAGE

3.1.6.1−1 LINEAR TOLERANCES 3 − 57

3.3.2.1.3−1 PASSIVE CBM IVA SEAL ANGULAR ATTACHMENT LOCATIONS 3 − 82

3.3.2.1.3−2 ACTIVE CBM IVA SEAL ANGULAR ATTACHMENT LOCATIONS 3 − 84

3.3.2.1.4−1 CBM INSTALLATION CLOCKING (SHEET 2 OF 3) 3 − 86

3.3.4.1−1 EPS BULKHEAD CONNECTOR FOR ACTIVE CBM CONTROL (POWER) 3 − 90

3.3.4.1−2 EPS BULKHEAD CONNECTOR FOR ACTIVE CBM CONTROL

(REDUNDANT POWER) 3 − 91

3.3.4.2−1 C&DH BULKHEAD CONNECTOR FOR ACTIVE CBM CONTROL

(1553 NETWORK A) 3 − 92

3.3.4.2−2 C&DH BULKHEAD CONNECTOR FOR ACTIVE CBM CONTROL

(1553 NETWORK B) 3 − 93

xvi

TABLE OF CONTENTS

FIGURES

FIGURE PAGE

3.1.3−1 COMMON BERTHING MECHANISM COORDINATE SYSTEM 3 − 2

3.1.4−1 STATIC ENVELOPE OF PASSIVE CBM (SIDE VIEW) 3 − 4

3.1.4−2 STATIC ENVELOPE OF PASSIVE COMMON BERTHING MECHANISM

(END VIEW) 3 − 5

3.1.4−3 STATIC ENVELOPE OF ACTIVE CBM ON AXIAL PORT WITHOUT

THERMAL/DEBRIS COVER (SIDE VIEW) 3 − 6

3.1.4−4 STATIC ENVELOPE OF ACTIVE COMMON BERTHING MECHANISM ON AXIAL

PORT WITHOUT THERMAL/DEBRIS COVER (END VIEW) 3 − 7

3.1.4−5 STATIC ENVELOPE OF ACTIVE CBM ON AXIAL PORT WITH

METEOROID / DEBRIS SKIRT (SIDE VIEW) 3 − 8

3.1.4−5.1 ANGULAR POSITION OF THERMAL DEBRIS / SKIRT ATTACH POINTS 3 − 9

3.1.4−5.2 AXIAL AND RADIAL POSITION OF THERMAL / DEBRIS SKIRT ATTACH

POINTS 3 − 10

3.1.4−6 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL PORT WITHOUT

THERMAL/DEBRIS COVER 3 − 11

3.1.4−7 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL PORT WITH

THERMAL/DEBRIS COVERS CLOSED 3 − 12

3.1.4−7.1 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL

PORT WITH THERMAL/DEBRIS COVERS OPEN AND SKIRTS 3 − 13

3.1.4−7.2 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL

PORT WITH THERMAL/DEBRIS COVERS OPEN AND SKIRTS (SECTION B−B) 3 − 14.

3.1.4−7.3 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL

PORT WITH THERMAL/DEBRIS COVERS OPEN AND SKIRTS (SECTION B−B) 3 − 15.

3.1.4−8 STATIC ENVELOPE OF ACTIVE CBM ON JAPANESE EXPERIMENT MODULE RADIAL

PORT WITHOUT THERMAL/DEBRIS COVER (SIDE VIEW) 3 − 16

3.1.4−9 STATIC ENVELOPE OF ACTIVE CBM ON JAPANESE EXPERIMENT MODULE RADIAL

PORT WITH THERMAL/DEBRIS COVER 3 − 17

3.1.4−10 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE ACTIVE AND PASSIVE

CBM−TO−MODULE INTERFACE 3 − 18

3.1.4−11 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE (SECTION A−A) 3 − 19

3.1.4−12 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE (SECTION B−B) 3 − 20

3.1.4−13 STATIC ENVELOPE OF ACTIVE CBM ASI NODES MODULE RADIAL PORTS WITHOUT

THERMAL/DEBRIS COVER 3 − 21

3.1.4−14 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE RADIAL PORT WITH

THERMAL/DEBRIS COVERS CLOSED 3 − 22

xvii

TABLE OF CONTENTS

FIGURE PAGE

3.1.4.1−1 ACTIVE CBM CLEARANCE ENVELOPE FOR PASSIVE CBM ALIGNMENT GUIDES 3 − 24. .

3.1.4.1−2 ACTIVE CBM CLEARANCE ENVELOPE FOR PASSIVE CBM ALIGNMENT GUIDES (VIEW

A−A) 3 − 25

3.1.4.1−3 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE 3 − 26

3.1.4.1−4 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE (VIEW A−A) 3 − 27

3.1.4.1−5 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE (VIEW B−B) 3 − 28

3.1.4.1−6 MOTOR CONTROLLER CLEARANCE ENVELOPE 3 − 29

3.1.4.1−7 TYPICAL MOTOR CONTROLLER AXIAL HATCH BEAM CLEARANCE ENVELOPE

(VIEW A−A) 3 − 30

3.1.4.1−8 POWERED BOLT CENTERLINE LOCATIONS 3 − 31

3.1.4.1−9 POWERED BOLT MOTOR CLEARANCE ENVELOPE 3 − 32

3.1.4.1−10 POWER BOLT MOTOR CLEARANCE ENVELOPE (VIEW A−A) 3 − 33

3.1.4.1−11 ACTIVE CBM READY-TO-LATCH CLEARANCE ENVELOPE 3 − 34

3.1.4.1−12 READY-TO-LATCH CLEARANCE ENVELOPE (VIEW A−A) 3 − 35

3.1.4.1−13 READY-TO-LATCH CLEARANCE ENVELOPE (VIEW B−B) 3 − 36

3.1.4.1−14 PASSIVE CBM CLEARANCE ENVELOPE FOR ACTIVE CBM ALIGNMENT

GUIDES 3 − 37

3.1.4.1−15 PASSIVE CBM CLEARANCE ENVELOPE FOR ACTIVE CBMALIGNMENT GUIDES

(VIEW A−A) 3 − 38

3.1.4.1−16 ACTIVE CBM CAPTURE LATCH AND FITTING CLEARANCE ENVELOPE FOR

PASSIVE CBM 3 − 39

3.1.4.1−17 PASSIVE CBM CAPTURE LATCH AND FITTING CLEARANCE ENVELOPE

(VIEW A−A) 3 − 40

3.1.4.1−18 PASSIVE CBM CAPTURE LATCH AND FITTING CLEARANCE ENVELOPE

(VIEW B−B) 3 − 41

3.1.4.1−19 MOTOR CONTROLLER AND M/D CENTER COVER PASSIVE CBM HARDWARE

CLEARANCE ENVELOPE 3 − 42

3.1.4.1−20 MOTOR CONTROLLER AND M/D CENTER COVER PCBM HARDWARE CLEARANCE

(VIEW D −D) 3 − 43

3.1.4.1−21 PASSIVE CBM CLEARANCE ENVELOPE FOR POWERED BOLT NUT 3 − 44

3.1.4.1−22 PCBM CLEARANCE ENVELOPE FOR POWERED BOLT NUT

(VIEW E −E) 3 − 45

3.1.4.2−1 STAY OUT ZONES FOR CBM-TO-CBM IVA SEALS IN PLACE 3 − 47

3.1.4.2−2 STAY OUT ZONES FOR CBM-TO-CBM IVA SEALS IN PLACE

(VIEWS A−A AND B−B) 3 − 48

xviii

TABLE OF CONTENTS

FIGURE PAGE

3.1.4.2−3 STAY OUT ZONES FOR CBM−TO−PE IVA SEALS 3 − 49

3.1.4.2−4 GUSSET INTRUSIONS INTO CBM−TO−PE IVA SEAL STAYOUT 3 − 50

3.1.4.2−5 LEAK CHECK PORT INTRUSIONS INTO CBM−TO−PE IVA SEAL STAYOUT 3 − 51

3.1.4.2−6 POWERED BOLT INTRUSIONS INTO ACBM−TO−PE IVA SEAL STAYOUT 3 − 52

3.1.4.2−7 CAPTURE LATCH INTRUSION INTO IVA SEAL STAYOUT ZONE 3 − 53

3.1.4.3−1 ACTIVE CBM WIRE HARNESS ENVELOPE 3 − 54

3.1.4.4−1 DEPLOYABLE COVER MODELS 3 − 55

3.1.5.1−1 COMMON BERTHING MECHANISM CENTER OF MASS AND MOMENTS OF

INERTIA 3 − 56

3.2.1.1.1−1 ACTIVE CBM−TO−MODULE INTERFACE RADIAL DISPLACEMENTS 3 − 58

3.2.1.1.2−1 DIFFERENTIAL DISPLACEMENT ALONG THE XCBM AXIS 3 − 60

3.2.1.1.3−1 DEFINITION OF BULKHEAD DEFLECTION PARAMETERS −

UNDEFORMED STATE 3 − 61

3.2.1.1.3−2 DEFINITION OF BULKHEAD DEFLECTION PARAMETERS −

DEFORMED STATE (MMAX) 3 − 62

3.2.1.1.3−3 DEFINITION OF BULKHEAD DEFLECTION PARAMETERS −DEFORMED STAT

(MMIN) 3 − 63

3.2.1.3.1−1 PASSIVE CBM−TO−MODULE INTERFACE RADIAL DISPLACEMENTS 3 − 65

3.3.2.1−1 PASSIVE CBM−TO−MODULE ATTACHMENT BOLT CIRCLES AND INDEXING

PIN LOCATIONS 3 − 67

3.3.2.1−2 ACTIVE CBM−TO−MODULE ATTACHMENT BOLT CIRCLES AND INDEXING

PIN LOCATIONS 3 − 68

3.3.2.1−3 ACTIVE CBM−TO−MODULE ATTACHMENT BOLT CIRCLES AND INDEXING

PIN LOCATIONS (VIEW A) 3 − 69

3.3.2.1−4 MODULE−TO−PASSIVE CBM ATTACHMENT BOLT CIRCLES AND HOLE

LOCATIONS 3 − 70

3.3.2.1−5 MODULE−TO−ACTIVE CBM ATTACHMENT BOLT CIRCLES HOLE LOCATIONS 3 − 71.

3.3.2.1−6 MODULE−TO−ACTIVE CBM ATTACHMENT BOLT CIRCLES AND INDEXING HOLE

LOCATIONS (VIEW B) 3 − 72

3.3.2.1−7 ATTACHMENT FASTENERS CONFIGURATION 3 − 73

3.3.2.1−8 PASSIVE CBM FLANGE DETAIL AND SEAL CONFIGURATION 3 − 74

3.3.2.1−9 ACTIVE CBM FLANGE DETAIL AND SEAL CONFIGURATION 3 − 75

3.3.2.1−10 MODULE FLANGE DETAIL AT THE CBM−TO−MODULE INTERFACE 3 − 76

3.3.2.1−11 MODULE FLANGE DETAIL AT THE CBM−TO−MODULE INTERFACE (VIEW H) 3 − 77. .

3.3.2.1.1−1 MODULE−TO−CBM INDEXING HOLE LOCATIONS 3 − 79

xix

TABLE OF CONTENTS

FIGURE PAGE

3.3.2.1.2−1 MODULE CRITICAL DIMENSIONS 3 − 80

3.3.2.1.3−1 PASSIVE CBM IVA SEAL ATTACHMENT 3 − 81

3.3.2.1.3−2 ACTIVE CBM IVA SEAL ATTACHMENT 3 − 83

3.3.2.1.4−1 NODE 1 CBM CLOCKING 3 − 85

3.3.2.1.4−2 NODE 2 CBM CLOCKING 3 − 86

3.3.2.1.4−3 NODE 3 CBM CLOCKING 3 − 86

3.3.2.1.4−4 CUPOLA PCBM CLOCKING 3 − 87

3.3.2.1.5−1 NODE 2 AND NODE 3 RADIAL PORT MATCH DRILLED HOLE LOCATION 3 − 88

3.3.4.3−1 MOTOR CONTROLLER MOUNTING AREAS 3 − 94

3.3.4.3−2 MOTOR CONTROLLER MOUNTING AREAS (VIEW A−A) 3 − 95

3.3.4.3.1−1 MOTOR CONTROLLER−TO−MODULE MOUNTING DETAILS 3 − 96

3.3.4.3.1−2 MOTOR CONTROLLER−TO−MODULE MOUNTING DETAILS

(RADIAL PORTS) (VIEW A) 3 − 97

3.3.4.3.1−3 MOTOR CONTROLLER−TO−MODULE MOUNTING DETAILS (SECTION A−A) 3 − 98. . .

3.3.5.1−1 CBM LEAK CHECK PORT LOCATION 3 − 100

3.3.5.1−2 CBM LEAK CHECK PORT DETAIL 3 − 101

3.3.5.1−3 PCBM LEAK CHECK PORT DETAIL 3 − 102

3.3.6−1 CBM FEEDTHRU LOCATIONS (ACTIVE CBM ONLY) 3 − 103

3.3.6−2 CBM FEEDTHRU LOCATIONS (JEM−PM ACTIVE CBM ONLY) 3 − 104

3.3.7.1−1 HANDLING AND LIFT POINT LOCATIONS FOR ACBM AND PCBM STRUCTURAL

RINGS 3 − 105

3.3.7.1−2 TYPICAL HANDLING/LIFT POINT HOLE 3 − 106

3.3.8−1 CLOSEOUT PANEL TO NODE 1 RADIAL BULKHEAD INTERFACE 3 − 108

3.3.8−2 CLOSEOUT PANEL TO NODE 1, LAB AND AIRLOCK AXIAL BULKHEAD

INTERFACE 3 − 109

3.3.8−3 CLOSEOUT PANEL TO APM, MPLM, NODE 2 AND NODE 3 PCBM AXIAL BULKHEAD

INTERFACE 3 − 110

3.3.8−4 CLOSEOUT PANEL TO PMA INTERFACE 3 − 111

3.3.8−5 CLOSEOUT PANEL TO JEM PM, JEM ELM PS AND HTV AXIAL BULKHEAD

INTERFACE 3 − 112

3.3.8−6 CLOSEOUT PANEL TO NODE 2 & 3 RADIAL BULKHEAD INTERFACE 3 − 113

3.3.8−7 CLOSEOUT PANEL TO NODE 2 AND NODE 3 ACBM AXIAL BULKHEAD

INTERFACE 3 − 114

3.3.9−1 RADIAL PORT M/D CENTER DISK BRACKET HOLE DETAILS

(NODE RADIAL PORTS ONLY) 3 − 116

xx

TABLE OF CONTENTS

FIGURE PAGE

3.3.9.1−1 AXIAL ACBM GROUND STRAP HOLE DETAILS 3 − 117

3.3.10−1 PASSIVE CBM EXTERNAL ATTACHMENT PROVISIONS 3 − 119

3.3.10−2 ALIGNMENT SOCKET DETAILS (SHEET 1 OF 2) 3 − 120

3.3.10−2 ALIGNMENT SOCKET DETAILS (SHEET 2 OF 2) 3 − 121

3.3.10−3 THERMAL STANDOFF DETAILS 3 − 122

3.3.10−3.1 FOLLOWER STAY OUT ZONE 3 − 123

3.3.10−3.2 CONTAMINATION COVER STAY OUT ZONE 3 − 124

3.3.10−4 ACTIVE CBM EXTERNAL ATTACHMENT PROVISIONS 3 − 125

3.3.10−5 ALIGNMENT PIN DETAILS 3 − 126

3.3.10−6 STRIKE PLATE DETAILS 3 − 127

3.3.10−6 .1 BUMPER STAY OUT ZONE 3 − 128

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 1 OF 9) 3 − 129

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 2 OF 9) 3 − 130

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 3 OF 9) 3 − 131

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 4 OF 9) 3 − 132

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 5 OF 9) 3 − 133

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 6 OF 9) 3 − 134

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 7 OF 9) 3 − 135

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 8 OF 9) 3 − 136

3.3.10−7 PASSIVE CBM SKIRT ATTACH POINTS (SHEET 9 OF 9) 3 − 137

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 1 OF 8) 3 − 138

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 2 OF 8) 3 − 139

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 3 OF 8) 3 − 140

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 4 OF 8) 3 − 141

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 5 OF 8) 3 − 142

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 6 OF 8) 3 − 143

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 7 OF 8) 3 − 144

3.3.10−8 PCBM SKIRT SUPPORT DETAILS (SHEET 8 OF 8) 3 − 145

3.3.10−9 PCBM PASSIVE THERMAL ATTACH LOCATIONS−INTERNAL 3 − 146

3.3.10−10 PCBM PASSIVE THERMAL AND GROUNDING AVAILABLE HOLE ATTACH

LOCATIONS−INTERNAL (SECTION A−A OF RING GUSSETS) (PAGE 1 OF 2) 3 − 147. .

3.3.10−10 PCBM PASSIVE THERMAL AND GROUNDING AVAILABLE HOLE ATTACH

LOCATIONS−INTERNAL (SECTION A−A OF RING GUSSETS) (PAGE 2 OF 2) 3 − 148. .

3.3.10−11 PCBM GUSSET DETAILS − INTERNAL 3 − 149

3.3.10−12 PCBM AVAILABLE ATTACHMENT AREA − INTERNAL FACE 3 − 150

xxi

TABLE OF CONTENTS

FIGURE PAGE

3.3.10−13 TYPICAL PCBM ENVELOPES FOR MLI INSTALLATION 3 − 151

3.3.10.1−1 CLOSE−OUT ATTACHMENT HOLE LOCATIONS FOR ACTIVE AND PASSIVE CBM

STRUCTURAL RINGS 3 − 152

3.3.10.1−2 TYPICAL CLOSE−OUT ATTACHMENT HOLE CONFIGURATION 3 − 153

3.3.11−1 DEVIATION FROM DRAWING 683−13418, SHEET FOR NODE 2 AND 3 3 − 154

3.3.11−2 (1/3) DEVIATION FROM DRAWING 683−13418, SHEET 2 JEM PM

RADIAL PORT 3 − 155

3.3.11−2 (2/3) DEVIATION FROM DRAWING 683−13418, SHEET 2 JEM PM

RADIAL PORT 3 − 156

3.3.11−2 (3/3) DEVIATION FROM DRAWING 683−13418, SHEET 2 JEM PM

RADIAL PORT 3 − 157

3.3.12−1 M/OD BRACKET LOCATIONS 3 − 158

3.3.12−2 M/OD BRACKET DETAIL 3 − 159

3.3.13−1 PCBM TO CUPOLA SECONDARY STRUCTURE INTERFACES 3 − 160

3.3.13−2 PCBM TO CUPOLA SECONDARY STRUCTURE INTERFACES, BRACKET GEOMETRY

AND FASTENER ORIENTATION 3 − 161

3.3.13−3 PCBM TO CUPOLA SECONDARY STRUCTURE INTERFACES, BRACKET GEOMETRY

AND FASTENER ORIENTATION 3 − 162

3.3.13−4 PCBM TO CUPOLA SECONDARY STRUCTURE INTERFACES, BRACKET GEOMETRY

AND FASTENER ORIENTATION 3 − 163

3.3.13−5 PCBM TO CUPOLA SECONDARY STRUCTURE INTERFACES, BRACKET GEOMETRY

AND FASTENER ORIENTATION 3 − 164

3.5.2.1−1 ACBM POWER DISTRIBUTION 3 − 167

1 − 1

1.0 INTRODUCTION

The Space Station Common Berthing Mechanism (CBM) will be used on the Agenzia Spaziale Italiana (ASI) pressurized element, European Space Agency (ESA) pressurized element, the Japanese Aerospace Exploration Agency of Japan (JAXA) pressurized elements, and the National Aeronautics and Space Administration (NASA) pressurized elements, all of which are hereinafter referred to simply as PEs.

There are two types of CBMs used on the Space Station. These are referred to as the Active CBM (ACBM) and the Passive CBM (PCBM). ‘CBM’ will be used to refer to either the ACBM or the PCBM interchangeably.

1.1 PURPOSE

This document defines the physical and functional interfaces between the CBM with its local controllers and the PEs. The CBM is used as a means of structural attachment and pressurized crew transfer between PEs. The physical and functional interfaces required for the PCBM are applicable to NASA, ASI, ESA, and JAXA. The physical and functional interfaces required for the ACBM are applicable to NASA and JAXA. Interface requirements between the Active or Passive CBM and the PEs are identified in SSP 41004, Part 1.

1.2 SCOPE

The scope of this document is limited to interfaces between the CBM and the PE with the exception of defining the associated volume for inter−module jumpers.

1.3 PRECEDENCE

In the event of conflict between SSP 41162, Segment Specification for the U.S. On−orbit Segment and the contents of this Interface Control Document (ICD), the requirements of SSP 41162 shall take precedence.

1.4 DELEGATION OF AUTHORITY

This document is prepared and maintained in accordance with SSP 30459, NASA Space Station Interface Control Plan.

2 −1

2.0 DOCUMENTS

The following documents of the exact issue shown form a part of this document to the extent specified herein.

2.1 APPLICABLE DOCUMENTS

DOCUMENT NO. TITLE

1F48000−1.−−.04.NADIR.modelNode 1 Exterior − Nadir

Rev Basic

July 29, 1998

Reference Table 3.1.4.4−1

1F98912−1.−−.03.model Node 1 Exterior − Nadir

Rev Basic

July 29, 1998

Reference Table 3.1.4.4−1

683−11610−1.−−.04.model Node 1 Structural Assembly − Nadir

Rev Basic

July 29, 1998

Reference Table 3.1.4.4−1

683−11617−15.−−.01.model Node 1 Support Structure − Nadir

Rev D

July 29, 1998

Reference Table 3.1.4.4−1

683−11617−3.−−.01.model Node 1 Support Structure − Nadir

Rev D

July 29, 1998

Reference Table 3.1.4.4−1

683−11690−1.−−.04.model Node 1 Secondary Structure − Nadir

Rev A

July 29, 1998

Reference Table 3.1.4.4−1

2 −2

DOCUMENT NO. TITLE

683−11690−1.−−.06.model Node 1 Secondary Structure − Nadir

Rev A

July 29, 1998

Reference Table 3.1.4.4−1

683−11691−3.−−.01.model Node 1 Debris Shielding − Nadir

Rev C

July 29, 1998

Reference Table 3.1.4.4−1

683−13400−4.−A.01.model Node 1 CBM − Nadir

Rev A

July 29, 1998

Reference Table 3.1.4.4−1

683−14572−1.−−.03.model Node 1 CBM Deployable Cover − Nadir

Rev A

July 29, 1998

Reference Table 3.1.4.4−1

683−14576−1.−−.03.model Node 1 CBM Center Cover − Nadir

Rev B

July 29, 1998

Reference Table 3.1.4.4−1

683−23543−1.−−.03.model Node 1 CBM Closeout Shielding − Nadir

Rev A

July 29, 1998

Reference Table 3.1.4.4−1

683−27927 Bracket Assembly−Meteroid Debris Cover

Rev B

Notice 2

10 Nov 97

Reference Paragraph 3.3.12

2 −3

DOCUMENT NO. TITLE

683−55110−6.−−.01.model Node 1 Feedthroughs − Nadir

Rev D

July 29, 1998

Reference Table 3.1.4.4−1

AMS 5525F Steel Sheet, Strip, and Plate, Corrosion and Heat Resistant 15

1989 Cr − 25.5 − Ni − 1.2 Mo − 2.1 Ti − 0.006B − 0.30 V 1800 Degrees F (980 Degrees C) Solution Heat Treated

Reference Figure 3.3.2.1−7

AMS 5737L Steel Bars, Wire, Forging, and Tubing, Corrosion and Heat

1989 Resistant 15 Cr − 25.5 Ni − 1.2 Mo − 21 Ti − 0.006B −

0.30 V Consumable Electrode Melted 1650 Degrees F

(899 Degrees C) Solution and Precipitation Heat Treated

Reference Figures 3.3.2.1−7, 3.3.4.3.1−2

ASTM E380 Standard Practice for Use of the International System

Rev A of Units (SI) (The Modernized Metric System)

1 Jan 93

Reference Paragraphs 3.1.6.1, 3.1.6.2

CLT−TN−AI−040 Reduced CBM and Hatch Interface Thermal Mathematical Model for APM Analysis

Reference Paragraph 3.3.3.2

CLS−TN−AI−0049 CBM and Hatch Static Mathematical Model Description

Reference Paragraph 3.2.2

D 683−13418 Insert Installation Berthing Mechanism

Rev G

Feb 99

Reference Paragraph 3.3.11

D 683−85132 CBM Structural Mathematical Model Description

Reference Paragraph 3.2.2

2 −4

DOCUMENT NO. TITLE

D 683−85133 CBM Thermal Mathematical Model Description

Reference Paragraph 3.3.3.2

FED−STD−H28 Screw Thread Standards for Federal Services, Change Notice 3

3 Dec 90

Reference Figure 3.3.4.3.1−2

MIL−L−8937 Lubricant, Solid Film, Heat Cured, Corrosion Inhibiting, NATO Code No. S−1738 (Superceded by MIL−L−46010)

Reference Figure 3.3.2.1−7

MIL−L−46010 Lubricant, Solid Film, Heat Cured, Corrosion Inhibiting

Rev B, Amend 2

9/5/90

Reference Figure 3.3.4.3.1−2, 3.3.5.1−2, 3.3.5.1−3

MIL−S−8879 Screw Threads, Controlled Radius Root with Increased Minor

Rev C, Amend 1 Diameter, General Specification

9/2/92

Reference Figure 3.3.2.1−7, 3.3.5.1−2, 3.3.7.1−2, 3.3.5.1−3, 3.3.10.1−2

MIL−STD−865 Selective (Brush Plating), Electrodeposition

Rev C

11/1/88

Reference Figure 3.3.4.3.1−1

MIL−STD−1246 Product Cleanliness levels and Contamination Control Program

Rev Latest

Reference Paragraph 3.2.1

MS 33537 Insert, Screw Thread, Helical Coil, Inch Series, Coarse and

Rev E Fine Thread, Standard Assembly Dimensions

6/11/91

Reference Figure 3.3.2.1−4, 3.3.2.1−6, 3.3.2.1.3−1, 3.3.2.1.3−2

2 −5

DOCUMENT NO. TITLE

MS 51835 Inserts and Studs, Locked In−Key Locked, Hole Dimensions

Rev A for Assembly

11/25/70

Reference Figure 3.3.4.3.1−2, 3.3.9.1−1

MSFC−STD−486 Threaded Fasteners, Torque Limits for, Standard

Rev B

Reference Figure 3.3.2.1−7

QQ−P−35C Passivation Treatments for Corrosion Resistant Steel

Rev C

10/28/88

Reference Figure 3.3.2.1−7, 3.3.4.3.1−2

SSP 30459 International Space Station Interface Control Plan

Rev F

3/23/94

Reference Preface, Paragraph 1.4

SSP 41004 Common Berthing Mechanism to Pressurized Elements

Rev D Interface Control Document (ICD), Part 1

27 Mar 97

Rev F (Node 1, PMA 1 and

PMA 2 only)

3/27/98

IRN 41004−1465,

1594, 1481, 1555

Reference Paragraph 1.1, Figure 3.1.4−8, Paragraph 3.1.5.1, 3.1.5.3, 3.3.5.2, 3.4.1, 3.4.2, 3.5.2.1.2

SSP 41140 Node Element 1 to U.S. Habitation Element ICD, Part 2

Reference Figure 3.3.6−1

SSP 41015 Common Hatch Pressurized Element ICD

Reference Paragraph 3.1.4

2 −6

SSP 41142 NASA Space Station Node Elements to Cupola Element, Part 2

Reference Figure 3.3.6−1

SSP 41143 NASA Space Station Node Element 2 to U.S. Laboratory Element ICD, Part 2

Reference Figure 3.3.6−1

SSP 41145 NASA Space Station Node Element 1 to Airlock Element ICD, Part 2

Reference Figure 3.3.6−1

SSP 41151 Space Station Manned Base to Japanese Experiment

Rev A Module IRD

10/17/95

Reference Paragraph 3.6

SSP 41175 Space Station Management and Control to International Space Station, General Software ICD

Reference Paragraph 3.6

SSP 41178−27 Software Interface Control Document Part 1 Internal

Basic Multiplexer/Demultiplexer to International Space Station Book

June 10, 1996 27, Common Berthing Mechanism Interface

Reference Paragraph 3.6

SSP 42000 United States On-Orbit to Japanese Experiment Module ICD

Rev K

6/13/96

Reference Paragraph 3.5.3, 3.5.4

SSP 42001 Space Station Manned Base to Columbus to Attached

Rev K Pressurized Module ICD

July 1997

Reference Figure 3.3.6−1, Paragraph 3.5.4

2 −7

DOCUMENT NO. TITLE

SSP 42007 U.S. On-Orbit Segment to Italian Mini-Pressurized Logistics

Rev D Module ICD, Part 2

Rev F (Node 1, PMA 1 and

PMA 2 only)

13 Feb 98

IRNs 42007−0311, 0253, 0600, 0719 and 1465

Reference Figure 3.3.6−1

SSP 42097 Pressurized Mating Adapter to U.S. Pressurized Elements ICD

Reference Figure 3.3.6−1

SSP 44030 Z1 to Node 1 ICD, Part 2

Reference Figure 3.3.6−1

SSP 50144−4 Prime Contractor Software Interface Control Document, Part 1, Rev A Primary Node Control Software to International Space Station

30 May 97 Book 4, Common Berthing Mechanism Interface. (Node 1)

Rev A (Node 1, PMA 1 and

PMA 2 only)

30 May 97

IRN 50144−4−0004

Reference Paragraph 3.6

SSQ 21635 Connectors and Accessories, Electrical, Circular, Miniature, Rev B IVA/EVA Compatible, Space Quality, General Specification

7/16/93

Rev H (Node 1, PMA 1 and

PMA 2 only)

1 Aug 97

DCN 001, 011, 012, 013 and

014, 015

Reference Table 3.3.4.1−1, 3.3.4.1−2, 3.3.4.2−1, 3.3.4.2−2

2 −8

2.2 REFERENCE DOCUMENTS

DOCUMENT NO. TITLE

SSP 41162 U. S. On−Orbit Segment Specification

Reference Paragraph 1.3

AMS 5844 Iron−Nickel Alloy bars, forgings and rings

Reference Figure 3.3.2.1−7

AMS 5732 Steel, Corrosion and Heat Resistant, bars, wire, forgings, tubing, and rings

Reference Figure 3.3.2.1−7

MIL−A−8625 Anodic Coatings for Aluminum and Aluminum Alloys

Reference Figures 3.3.2.1−8, −9, 3.3.10−2, 3.3.10−3, 3.3.10−3.1, 3.3.10−3.2, 3.3.10−5, 3.3.10−6, 3.3.10−10, 3.3.10−11, 3.3.10−12

MIL−C−5541 Chemical Conversion Coatings on Aluminum and Aluminum Alloys

Reference Figures 3.3.2.1−8, 3.3.2.1−9, 3.3.2.1−10, 3.3.2.1−11, 3.3.7.1−2, 3.3.10−10

3 − 1

3.0 INTERFACE

3.1 GENERAL

Two types of CBMs are used on the International Space Station: Active CBMs and Passive CBMs.

3.1.1 INTERFACE DESCRIPTION

The CBM−to−Pressurized Element (PE) interface consists of the bolted flange and CBM utilities. The on−orbit module−to−module utility jumper envelope is also included in this ICD.

3.1.2 INTERFACE RESPONSIBILITIES

Providers of the CBM and modules ensure conformation to the interface defined in this document.

3.1.3 COORDINATE SYSTEMS

The CBM coordinate system is shown in Figure 3.1.3−1, Common Berthing Mechanism Coordinate System.

3 − 2

FIGURE 3.1.3−1 COMMON BERTHING MECHANISM COORDINATE SYSTEM

COMMON BERTHING

MECHANISM

Module

BERTHING

MECHANISM

+XCBM

+ZCBM

A

A

+ZCBM

RCBM

VIEW A−A

LOOKING INBOARD AT MODULE

CL

+YCBM

NOTE 1) RCBM defines radial coordinate system.

NOTE 2) This is a local coordinate system for the CBM and relates only to the drawings referenced or contained in this document.

θCBM

Ref (0, 0, 0)

Ref (0, 0, 0)

3 − 3

3.1.4 ENVELOPE INTERFACES

The Passive CBM static envelope is shown in Figure 3.1.4−1, Static Envelope of Passive CBM (Side View), and Figure 3.1.4−2, Static Envelope of Passive CBM (End View). The Active CBM static envelope on an axial port without thermal/debris cover is shown in Figure 3.1.4−3, Static Envelope of Active CBM on Axial Port Without Thermal/Debris Cover (Side View), and Figure 3.1.4−4, Static Envelope of Active CBM on Axial Port Without Thermal/Debris Cover (End View). The Active CBM static envelope on an axial port with thermal/debris cover is shown in Figure 3.1.4−5, Static Envelope of Active CBM on Axial Port With Thermal/Debris Cover (Side View). Figure 3.1.4−5.1 and Figure 3.1.4−5.2 show the node 2 forward and the node 3 nadir end cone secondary structure interface with the thermal/debris skirt. The Active CBM static envelope on a resource node radial port without thermal/debris cover is shown in Figure 3.1.4−6, Static Envelope of Active CBM on Resource Node Radial Port Without Thermal/Debris Cover. The Active CBM static envelope on a resource node radial port with thermal/debris covers closed is shown in Figure 3.1.4−7, Static Envelope of Active CBM on Resource Node Radial Port With Thermal/Debris Covers Closed. The Active CBM static and dynamic envelope on a node radial port with thermal/debris covers opened and skirts are shown in Figures 3.1.4−7.1, 3.1.4−7.2, and 3.1.4−7.3, Static and Dynamic Envelopes of Active CBM on Resource Node with Thermal/Debris Covers Open and Skirts, Section A−A, and Section B−B.

The Active CBM static envelope on a JEM radial port without thermal/debris cover is shown in Figure 3.1.4−8, Static Envelope of Active CBM on Japanese Experiment Module Radial Port Without Thermal/Debris Cover. The Active CBM static envelope on a JEM radial port with thermal/debris cover is shown in Figure 3.1.4−9, Static Envelope of Active CBM on Japanese Experiment Module Radial Port With Thermal/Debris Cover, Module−to−Module Utility Jumper Envelope Active and Passive CBM−to−Module Interface, Figure 3.1.4−10, and Module−to−Module Utility Jumper Envelope, (Section A−A), and Figure 3.1.4−11, Module−to−Module Utility Jumper Envelope, (Section B−B), Figure 3.1.4−12. CBM hardware (alignment guides, ready−to−latches, capture latch assemblies, and motor controllers) can be removed and stored after berthing if the hardware is identified to interfere with jumper installation.

For CBMs using the Centerline Berthing Camera System (CBCS), see SSP 41015, Part 2, paragraph 3.1.4.5 for stay out envelope necessary for camera viewing purposes. For applicability of which CBMs this applies to, see SSP 41015 Part 1 paragraph 3.2.1.1.2.3.

3 − 4

Module

∅ 82.0 (2083)

PASSIVE CBM

ENVELOPE

+XCBM

16.15 (410.2)

NOTE: 1) Envelope includes 5 inches (127) of space for alignment guides.

2) See Figures 3.1.4−10, 3.1.4−11, and 3.1.4−12 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for CBM envelope from XCBM = 0 to module feed thru plane.

4) Envelope includes PCBM Skirt for PEs (not applicable to PMAs).

XCBM = 0

∅ 86.30 (2192)

See Note 4

FIGURE 3.1.4−1 STATIC ENVELOPE OF PASSIVE CBM (SIDE VIEW)

3 − 5

∅ 86.30 (2192)

PASSIVE CBM

ENVELOPE

+Z CBM

+Y CBM

1: See Figures 3.1.4−10 and 3.1.4−11 for the allowable penetrations into this envelope for utility jumpers in the berthed condition.

2: Envelope includes PCBM skirt for Pressurized Elements.

NOTES

FIGURE 3.1.4−2 STATIC ENVELOPE OF PASSIVE COMMON BERTHING MECHANISM

(END VIEW)

3 − 6

FIGURE 3.1.4−3 STATIC ENVELOPE OF ACTIVE CBM ON AXIAL PORT

WITHOUT THERMAL/DEBRIS COVER (SIDE VIEW)

Module

ACTIVE CBM

ENVELOPE

WITHOUT THERMAL

DEBRIS COVER

+XCBM

∅ 82.0 (2083)

10.15 (257.8)

NOTE: 1) Envelope includes 5 inches (127) of space for alignment guides.

2) See Figures 3.1.4−10 and 3.1.4−11 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for CBM envelope from XCBM = 0 to module feed thru plane.

XCBM = 0

3 − 7

82.0 (2083)

ACTIVE CBM

ENVELOPE

WITHOUT THERMAL

DEBRIS COVER

+Z CBM

+Y CBM

FIGURE 3.1.4−4 STATIC ENVELOPE OF ACTIVE COMMON BERTHING MECHANISM ON

AXIAL PORT WITHOUT THERMAL/DEBRIS COVER (END VIEW)

NOTE: See Figures 3.1.4−10 and 3.1.4−11 for the allowable penetrations into this envelope for utility jumpers in the berthed condition.

3 − 8

Module

ACTIVE CBM ENVELOPE

WITH THERMAL DEBRIS SKIRT

+XCBM

∅ 86.7 (2202)

∅ 94.26 (2394.2)

17.62

(447.5)

8.7 (221)

1) Deleted

2) See Figures 3.1.4−10, 3.1.4−11, and 3.1.4−12 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for the CBM envelope from XCBM = 0 to module feed thru plane.

FEEDTHRU

INTERFACE PLANE

(PRESSURE BULKHEAD)

XCBM = 0

58°

NOTE:

∅ 101.60 (2580.6)

0.23

5.2

(132.1) + .00

−.03 5.8

+ 0.0

− 0.76

FIGURE 3.1.4−5 STATIC ENVELOPE OF ACTIVE CBM ON AXIAL PORT

WITH METEOROID/DEBRIS SKIRT (SIDE VIEW)

3 − 9

FIGURE 3.1.4−5.1 ANGULAR POSITION OF THERMAL DEBRIS / SKIRT ATTACH POINTS

3 − 10

Section B−B

0.27 +0.30 (7.62)

−0.00 (0.00) (Note 4)

(Note 1)

R

.3

8+ 0.

00.25 − 0.261 (Note 3)

Note 1: Local thickness in attachment area.

Note 2: Anchor Nut in this side. (MS 210 60L4) Note 3: Minimum distance between hole center and end cone secondary structure edge shall be twice the hole diameter.

Note 4: Distance between hole center and Xcbm= 0 reference plane.

FIGURE 3.1.4−5.2 AXIAL AND RADIAL POSITION OF THERMAL / DEBRIS SKIRT ATTACH

POINTS

3 − 11

FIGURE 3.1.4−6 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE

RADIAL PORT WITHOUT THERMAL/DEBRIS COVER

1) Envelope includes 5 inches (127) of space for alignment guides.

2) See Figures 3.1.4−10 and 3.1.4−11 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for CBM envelope from XCBM = 0 to module feed thru plane.

NOTE:

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇ

ÇÇ

ÇÇ

Ç Ç

Ç Ç Ç

ÇÇ

ÇÇ

ÇÇ

10.15 (257.8)

83.5 (2121)

82.0 (2083)

Active CBM Envelope without Thermal/Debris Cover

64.0 (1626)

5.95 (151.1)

Module Static Envelope (Ref)

13.05 (331.5)

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feedthrough Interface Plane

REF

88.0 (2235) at Bumper Location∅

11.15 (283.2)

3 − 12

FIGURE 3.1.4−7 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE

RADIAL PORT WITH THERMAL/DEBRIS COVERS CLOSED

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

13.05 (331.5)

83.25 (2114.5) OD

Active CBM Envelope with Thermal/Debris Cover Closed

83.5 (2121)

10.55 (268.0)

1) See Figure 3.3.2.1.2−1 for the CBM envelope from XCBM = 0 to module feedthrough plane.

2) Highest point (10.55) at the alignment guides only. Petal configuration detail not provided.

3) Deleted

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feedthrough Interface Plane

(See Note 1)

REF

NOTE:

Note 2 11.15

(283.2)

88.0 (2235) at Bumper Location∅

ÉÉ

ÉÉ

3 − 13

FIGURE 3.1.4−7.1 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON RESOURCE

NODE RADIAL PORT WITH THERMAL/DEBRIS COVERS OPEN AND SKIRTS

(See Figure 3.1.4−7.2)

Module mated with Resource Node

(See Figure 3.1.4−7.3)

(305)

(1298)

(1542)

3 − 14

FIGURE 3.1.4−7.2 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON

RESOURCE NODE RADIAL PORT WITH THERMAL/DEBRIS COVERS OPEN AND

SKIRTS (SECTION B−B)

Applicable during berthing operations only.

Module Center Line

Skirt terminates at module to CBM interface

Module mated with Resource Node Radial Port

Resource Node Radial Port

Berthing Stayout Zone

Module

(min) (259.1)

(1100)

(1090)

(986)

(30)

(2223) REF

(1242)

Skirt Max at center

REF

Rotated 90 CCW

− Stayout Zone

10.30 (max) (261.6)

3 − 15

FIGURE 3.1.4−7.3 STATIC AND DYNAMIC ENVELOPE OF ACTIVE CBM ON

RESOURCE NODE RADIAL PORT WITH THERMAL/DEBRIS COVERS OPEN AND

SKIRTS (SECTION B−B)

(1100)

(1090)

(986)

(2223) REF

(1298)

Module

Skirt terminates at module to CBM interface

Module mated with Resource Node Radial Port

Resource Node Radial Port

Berthing Stayout Zone

(347)

(1438)

(1542)

Module M/D shield

− Stayout Zone

REF

(min)

(259.1)

Center Line

10.30 (max) (261.6)

Applicable during berthing operations only.

3 − 16

11.15 (283.2)

ÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉ

ÉÉ

ÉÉ

ÉÉ

ÉÉ ÉÉ

ÉÉ

ÉÉ

ÉÉ

ÉÉ10.15 (257.8)

82.5 (2095.5)

82.0 (2083)

Active CBM Envelope without Thermal/Debris Cover

64.0 (1626)

5.95 (151.1)

JEM Static Envelope (Ref)

17.9 (455.9)

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feedthrough Interface Plane

REF

88.0 (2235) at Bumper Location∅

FIGURE 3.1.4−8 STATIC ENVELOPE OF ACTIVE CBM ON JAPANESE

EXPERIMENT MODULE RADIAL PORT WITHOUT THERMAL/DEBRIS COVER

(SIDE VIEW)

1) Envelope includes 5 inches (127) of space for alignment guides.

2) See Figures 3.1.4−10, 3.1.4−11, and 3.1.4−12 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for CBM envelope from XCBM = 0 to module feed thru plane.

4) For top view of JEM ACBM radial port, see Figure 3A.2.1.1.1−1 of SSP 41004, Part 1.

Note:

3 − 17

1) See Figure 3.3.2.1.2−1 for the CBM envelope from XCBM = 0 to module feed thru plane.

2) This figure does not contain the new thermal/debris cover. The new cover is still being designed and will have to be incorporated through the Preliminary Interface Revision Notice (PIRN) process.

3) Deleted

4) This figure does not contain the new bumper.

NOTE:

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉ

ÉÉÉÉ ÉÉ

ÉÉ

ÉÉ

10.15 (257.8)

84.5 (2146)

82.0 (2083)

Active CBM Envelope With Thermal/Debris Cover

86.0 (2184)

15.40 (391.2)

FIGURE 3.1.4−9 STATIC ENVELOPE OF ACTIVE CBM ON JAPANESE EXPERIMENT

MODULE RADIAL PORT WITH THERMAL/DEBRIS COVER

84.5 (2146)

82.0 (2083)

86.0 (2184)

27°

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feed Thru Interface Plane

(See Note 1)

3 − 18

FIGURE 3.1.4−10 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE ACTIVE AND

PASSIVE CBM−TO−MODULE INTERFACE

25o

MODULE BULKHEAD

MOTOR

ENVELOPE

= UTILITY JUMPER ENVELOPE

+YCBM

−ZCBM

AA

B

B

1) Feedthrough pattern shown on this figure is for reference only.

2) One quarter shown: Bilaterally symmetrical about YCBM and ZCBM axes.

3) Motor Controllers are removed from vestibules prior to jumper installation.

4) Closeout Panel attaching hardware and MLI envelope included in the utility jumper envelope.

5) Utility Jumper Envelope can be expanded to 40� post Berth.

MOTOR

ENVELOPE

Note:

11.25o

25�

See note 5)

3 − 19

FIGURE 3.1.4−11 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE (SECTION A−A)

ÍÍÍ

ÍÍÍ

UTILITY JUMPER

ENVELOPE

= ÈÈÈ

ÈÈÈ

UTILITY JUMPER ENVELOPE,

MODULE/CBM STRUCTURE

MAY ENCROACH THIS AREA

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

Passive

CBM

Active

CBM

Module Bulkhead

Module Bulkhead

See Figure 3.1.4.2−1 IVA Seal

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

See Figure 3.3.2.1.2−1

See Figure 3.3.2.1.2−1

IMV Flange

IMV Flange

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

ÈÈÈÈ

R 35.45 (900.4) Ref

R 37.45 (951.2)

25.0 (635) Ref

R 37.45 (951.2)

Note: Closeout panel attaching hardware and MLI envelope included in utility jumper envelope.

3 − 20

FIGURE 3.1.4−12 MODULE−TO−MODULE UTILITY JUMPER ENVELOPE

(SECTION B−B)

ÍÍÍÍ

ÍÍÍÍ

UTILITY JUMPER

ENVELOPE

See Note 2

= ÈÈÈÈ

ÈÈÈÈ

UTILITY JUMPER ENVELOPE,

MODULE/CBM STRUCTURE

MAY ENCROACH THIS AREA

Note 1: Envelope does not include motor connector and assorted cabling.

Note 2: Closeout panel attaching hardware and MLI envelope included in utility jumper envelope.

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ

ÈÈÈÈÈÈÈÈÈÈÈÈÈ

ÈÈÈÈÈÈÈÈÈÈÈÈÈ

ÈÈÈÈÈÈÈÈÈÈÈÈÈ

ÈÈÈÈÈÈÈÈÈÈÈÈÈ

Passive CBM

Active CBM

Module Bulkhead

Module Bulkhead

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ÈÈÈÈÈÈÈÈÈÈÈÈÈ

ÈÈÈÈÈÈÈÈÈÈÈÈÈ

See Figure 3.1.4.2−1

IVA SEAL

See Figure 3.3.2.1.2−1

See Figure 3.3.2.1.2−1

Motor Envelope

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R 37.45 (951.2)

R 35.45 (900.4) Ref

Hatch Opening

Ref

R 35.13 (892.3)See

Note 1

3 − 21

1) Envelope includes 5 inches (127) of space for alignment guides.

2) See Figures 3.1.4-10 and 3.1.4-11 for the allowable penetrations into this envelope for utility jumpers/hardware.

3) See Figure 3.3.2.1.2−1 for CBM envelope from XCBM = 0 to module feed thru plane.

NOTE:

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

ÇÇ

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ÇÇ

84” (Node Static Envelope)

82.0 (2083)

Active CBM Envelope without Thermal/Debris Cover

64.0 (1626)

5.95 (151.1)

9.637 (244.78)

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feedthrough Interface Plane

REF

88.0 (2235) at Bumper Location∅

11.15 (283.2)

REF.

Node Static Envelope (Ref.) without M/D

(2133.6)

10.15 (257.8)

FIGURE 3.1.4−13 STATIC ENVELOPE OF ACTIVE CBM ASI NODES

MODULE RADIAL PORTS WITHOUT THERMAL/DEBRIS COVER

3 − 22

FIGURE 3.1.4−14 STATIC ENVELOPE OF ACTIVE CBM ON RESOURCE NODE

RADIAL PORT WITH THERMAL/DEBRIS COVERS CLOSED

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

83.25 (2114.5) OD

Active CBM Envelope with Thermal/Debris Cover Closed

83.5 (2121)

10.55 (268.0)

1) See Figure 3.3.2.1.2−1 for the CBM envelope from XCBM = 0 to module feedthrough plane.

2) Highest point (10.55) at the alignment guides only. Petal configuration detail not provided.

3) Deleted

XCBM = 0

3.35 (85.1)

3.25 (82.6) REF

Feedthrough Interface Plane

(See Note 1)

REF

NOTE:

Note 2 11.15

(283.2)

88.0 (2235) at Bumper Location∅

É É É

9.637 (244.78)

Node Static Envelope (Ref.)

without M/D

3 − 23

3.1.4.1 CBM HARDWARE ENVELOPES

Clearance envelopes for the alignment guides, capture latches, actuation system controller assembly (referred to as motor controller), powered bolt motors, and Ready-to-Latch are shown in Figure 3.1.4.1−1, Active CBM Clearance Envelope for Passive CBM Alignment Guides;

Figure 3.1.4.1−2, Active CBM Clearance Envelope for Passive CBM Alignment Guides (View A−A); Figure 3.1.4.1−3, Active CBM Capture Latch Clearance Envelope; Figure 3.1.4.1−4, Active CBM Capture Latch Clearance Envelope (View A−A); Figure 3.1.4.1−5, Active CBM Capture Latch Clearance Envelope (View B−B); Figure 3.1.4.1−6, Motor controller Clearance Envelope; Figure 3.1.4.1−7, Typical Motor Controller Axial Hatch Beam Clearance Envelope (View A−A); Figure 3.1.4.1−8, Powered Bolt Centerline Locations; Figure 3.1.4.1−9, Powered Bolt Motor Clearance Envelope; Figure 3.1.4.1−10, Powered Bolt Motor Clearance Envelope (View A−A); Figure 3.1.4.1−11, Active CBM Ready-to-Latch Clearance Envelope; Figure 3.1.4.1−12, Ready-to-Latch Clearance Envelope (View A−A); and Figure 3.1.4.1−13, Ready-to-Latch Clearance Envelope (View B−B); Figure 3.1.4.1−14, Passive CBM Clearance Envelope for Active CBM Alignment Guides; Figure 3.1.4.1−15, Passive CBM Clearance Envelope for Active CBM Alignment Guides (View A−A); Figure 3.1.4.1−16, Active CBM Capture Latch and Fitting Clearance Envelope for Passive CBM; Figure 3.1.4.1−17, Passive CBM Capture Latch and Fitting Clearance Envelope (View A−A); Figure 3.1.4.1−18, Passive CBM Capture Latch and Fitting Clearance Envelope (View B−B); Figure 3.1.4.1−19, Motor Controller and M/D Center Cover Passive CBM Hardware Clearance Envelope; Figure 3.1.4.1−20, Motor Controller and M/D Center Cover PCBM Hardware Clearance Envelope (View D−D); Figure 3.1.4.1−21, Passive CBM Clearance Envelope for Powered Bolt Nut; and Figure 3.1.4.1−22, PCBM Clearance Envelope for Powered Bolt Nut (View E−E).

3 − 24

25°

2 PL

11.25°

2 PL

15.5°

2PL

FIGURE 3.1.4.1−1 ACTIVE CBM CLEARANCE ENVELOPE FOR PASSIVE CBM

ALIGNMENT GUIDES

70.90 REF∅

= Stay Out Area θCBM =

(1800.9)

See Figure 3.1.4.1−2

R 30.5 (775)

45°, 135°, 225°, 315°

3 − 25

FIGURE 3.1.4.1−2 ACTIVE CBM CLEARANCE ENVELOPE FOR PASSIVE CBM

ALIGNMENT GUIDES (VIEW A−A)

Active CBM

= Stay Out Area

5.15 REF

(130.8)

= Stay Out Area

Ç Ç

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Ç Ç Ç Ç

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R 30.5 (775)

REF

3 − 26

FIGURE 3.1.4.1−3 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE

+ΖCBM

+YCBM

θCBM = 0°

44°

134°224°

314°

∅ = 77.296 REF

(1963.3)

∅ = 70.90 REF

(1800.9)

See Figure 3.1.4.1−4

A B

B

A

See Figure 3.1.4.1−5

= Stay Out Area

3 − 27

FIGURE 3.1.4.1−4 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE

(VIEW A−A)

Active CBM

R 3.92 (99.6)

1.87 (47.5)

= Stay Out Area

RCBM = 35.05 (890.3)

XCBM

=5.15

(130.8)

REF

XCBM

0.00

REF

3 − 28

FIGURE 3.1.4.1−5 ACTIVE CBM CAPTURE LATCH CLEARANCE ENVELOPE (VIEW B−B)

θCBM = 44°, 134°, 224°, 314°

CAPTURE

LATCH

MOTOR CL

= Stay Out Area

XCBM

=5.15

(130.8)

REF

XCBM

0.00

REF

1.10 (27.9)

2.75 (69.9)

4.3 (109.2)

2.2 (55.9)

1.5 (38.1)

5.4 (129.6)

3.82 (97.03)

4.85 (123.2)

1.87 (47.5)

2.4 (61)

∅ .60 (15.2)

1.10 (27.9)

2.7 (68.6)

2.10 (53.3)

∅ 3.0 (76.2)

3 − 29

FIGURE 3.1.4.1−6 MOTOR CONTROLLER CLEARANCE ENVELOPE

FOR TYPICAL MOTOR

CONTROLLER ENVELOPE

10.0 (254)

10.0 (254)

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