7444338 STREAMLINED MACC.pdf

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Install 440V/200 Amp Service For Southern Section, 1009, Navy Boat Dock, Range Management
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This document is a detailed technical specification for electrical work at Marine Corps Air Station (MCAS) Cherry Point in North Carolina. The project involves installing a 440V/200-amp electrical service for the Southern Section of the Navy Boat Dock, Work Order #7444338. The specification provides comprehensive technical requirements for electrical installation, including conduit types, wiring methods, grounding systems, device installations, and testing protocols, with specific emphasis on marine and potentially hazardous environment standards.

Key technical specifications include using stainless steel enclosures, PVC and galvanized rigid steel conduits, copper conductors, and specialized marine-grade electrical equipment. The work must be performed with minimal disruption to the Navy Boat Dock's operations, with strict access control requirements involving the Defense Biometrics Identification System (DBIDS). Contractors must comply with NFPA, UL, and NEMA standards, provide detailed documentation and testing, and ensure all electrical installations meet marine environment and safety regulations. The project requires careful coordination, precise installation techniques, and thorough quality control measures.

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INSTALL 440V200AMP SERVICE FOR SOUTHERN SECTION, 1009, NAVY BOAT

DOCK, RANGE MANAGEMENT

MCAS CHERRY POINT, NORTH CAROLINA 28533-0006

WORK ORDER #7444338

1.1 GENERAL INTENTION

The work includes electrical and incidental related work.

1.2 LOCATION

The work is located at MCAS Cherry Point approximately as indicated. The exact location will be shown by the Contracting Officer.

1.3 DETAILED REQUIREMENTS.

Please see related 7444338 DWGsAsOne for detailed information.

1.4 SPECIAL SCHEDULING REQUIREMENTS

Have materials, equipment, and personnel required to perform the work at the site prior to the commencement of the work.

The Navy Boat Dock will remain in operation during the entire construction period. The Contractor must conduct operations to cause the least possible interference with normal operations of the activity.

Permission to interrupt any activity roads, railroads, or utility service must be requested in writing a minimum of 15 calendar days prior to the desired date of interruption and in accordance with section 1.10.

1.5 CONTRACTOR ACCESS AND USE OF PREMISES

DBIDS has gone live at MCAS Cherry Point. In order to reduce wait time when exchanging your RapidGate credential, it is highly recommended each applicant pre-register at https://dbids-global.dmdc.mil/enroll#!/

Non-DoD cardholding visitors to Marine Corps Installations with a driver's license or ID issued by a state that is not compliant with the Real ID Act of 2005 will now need to provide an alternate form of acceptable identification to gain entry or be escorted by an authorized patron of the air station.

North Carolina now issues REAL ID compliant driver’s licenses, but many drivers have yet to be issued the new license.

Drivers may get a North Carolina REAL ID driver's license at any NCDMV driver's license office.

The Act established minimum security standards for license issuance and production and prohibits Federal agencies from accepting driver's licenses and identification cards from states not meeting the Act's minimum standards.

In absence of a compliant state issued driver's license or ID, one of the following federally approved forms of identification must also be provided in addition to the non-compliant driver's license or ID:

1. U.S. Passport

2. U.S. Passport Card

3. U.S. Coast Guard Merchant Mariner Card

4. Personal Identity Verification (PIV) Card

5. Personal Identity Verification - Interoperable (PIV-I)

6. U.S. State Department Driver's License

7. Veteran's Health Identification Card (Issued by the U.S.

Department of Veterans Affairs)

8. U.S. Permanent Resident Card (Form I-551)

9. U.S. Certificate of Naturalization or Certificate of

Citizenship (Form N-550)

10. Department of Homeland Security Employment Authorization

Document (Form I-766)

1.5.1 ACTIVITY REGULATIONS

Ensure that Contractor personnel employed on the Activity become familiar with and obey Activity regulations including safety, fire, traffic and security regulations. Keep within the limits of the work and avenues of ingress and egress. Wear hard hats in designated areas. Do not enter any restricted areas unless required to do so and until cleared for such entry. Mark Contractor equipment for identification.

1.5.1.1 SUBCONTRACTORS AND PERSONNEL CONTACTS

Provide a list of contact personnel of the Contractor and subcontractors including addresses and telephone numbers for use in the event of an emergency. As changes occur and additional information becomes available, correct and change the information contained in previous lists.

1.5.1.2 INSTALLATION ACCESS

Obtain access to Navy and Marine Corps installations through participation in the Defense Biometrics Identification System (DBIDS). Requirements for Contractor employee registration, and transition for employees currently under Navy Commercial Access Control System (NCACS), are available at https://www.cnic.navy.mil/om/dbids.html. No fees are associated with obtaining a DBIDS credential.

Participation in the DBIDS is not mandatory, and Contractor personnel may apply for One-Day Passes at the Base Visitor Control Office to access an installation.

1.5.1.2.1 REGISTRATION FOR DBIDS

Registration for DBIDS is available at https://www.cnic.navy.mil/om/dbids.html. Procedure includes:

a. Present a letter or official award document (i.e. DD Form

1155 or SF 1442) from the Contracting Officer that provides the purpose for access to the Base Visitor Control Center representative.

b. Present valid identification, such as a passport or Real ID Act-compliant state driver's license.

c. Provide completed SECNAV FORM 5512/1 to the Base Visitor

Control Center representative to obtain a background check.

This form is available for download at https://www.cnic.navy.mil/om/dbids.html.

d. Upon successful completion of the background check, the Government will complete the DBIDS enrollment process, which includes Contractor employee photo, finger prints, base restriction and several other assessments.

e. Upon successful completion of the enrollment process, the

Contractor employee will be issued a DBIDS credential, and will be allowed to proceed to worksite.

1.5.1.2.2 DBIDS ELIGIBILITY REQUIREMENTS

Throughout the length of the contract, the Contractor employee must continue to meet background screen standards. Periodic background screenings are conducted to verify continued DBIDS participation and installation access privileges. DBIDS access privileges will be immediately suspended or revoked if at any time a Contractor employee becomes ineligible.

An adjudication process may be initiated when a background screen failure results in disqualification from participation in the DBIDS, and Contractor employee does not agree with the reason for disqualification. The Government is the final authority.

1.5.1.2.3 DBIDS NOTIFICATION REQUIREMENTS

Immediately report instances of lost or stolen badges to the Contracting Officer.

Immediately collect DBIDS credentials and notify the Contracting Officer in writing under the following circumstances:

1) An employee has departed the company without having properly returned or surrendered their DBIDS credentials.

2) There is a reasonable basis to conclude that an employee, or former employee, might pose a risk, compromise, or threat to the safety or security of the Installation or anyone therein.

1.5.1.2.4 ONE-DAY PASSES

Personnel applying for One-Day passes at the Base Visitor Control Office are subject to daily mandatory vehicle inspection, and will have limited access to the installation.

The Government is not responsible for any cost or lost time associated with obtaining daily passes or added vehicle inspections incurred by non-participants in the DBIDS.

1.5.1.3 NO SMOKING POLICY

Smoking is prohibited within and outside of all buildings on installation, except in designated smoking areas. This applies to existing buildings, buildings under construction and buildings under renovation. Discarding tobacco materials other than into designated tobacco receptacles is considered littering and is subject to fines. The Contracting Officer will identify designated smoking areas.

1.5.2 WORKING HOURS

Regular working hours shall consist of an 8 1/2 hour period normally between the hours of 7:00 am to 3:30 pm, Monday through Friday, excluding Government holidays.

1.5.3 WORK OUTSIDE REGULAR HOURS

Work outside regular working hours requires Contracting Officer approval. Make application 15 calendar days prior to such work to allow arrangements to be made by the Government for inspecting the work in progress, giving the specific dates, hours, location, type of work to be performed, contract number and project title. Based on the justification provided, the Contracting Officer may approve work outside regular hours.

During periods of darkness, the different parts of the work must be lighted in a manner approved by the Contracting Officer. Make utility cutovers after normal working hours or on Saturdays, Sundays, and Government holidays unless directed otherwise.

1.5.4 OCCUPIED BUILDING

The Contractor shall be working in an existing building which is occupied. Do not enter the building without prior approval of the Contracting Officer.

The existing buildings and their contents must be kept secure at all times. Provide temporary closures as required to maintain security as directed by the Contracting Officer.

Relocate movable furniture away as required to perform the work, protect the furniture, and replace the furniture in its original location upon completion of the work. Leave attached equipment in place, and protect it against damage, or temporarily disconnect, relocate, protect, and reinstall it at the completion of the work.

The Government will remove and relocate other Government property in the areas of the building scheduled to receive work.

1.5.5 UTILITY CUTOVERS AND INTERRUPTIONS

Make utility cutovers and interruptions after normal working hours or on Saturdays, Sundays, and Government holidays.

Conform to procedures required in the paragraph "Work Outside Regular Hours."

Ensure that new utility lines are complete, except for the connection, before interrupting existing service.

Interruption to water, sanitary sewer, storm sewer, telephone service, electric service, air conditioning, heating, fire alarm, and compressed air are considered utility cutovers pursuant to the paragraph entitled "Work Outside Regular Hours."

Operation of Station Utilities: The Contractor must not operate nor disturb the setting of control devices in the station utilities system, including water, sewer, electrical, and steam services. The Government will operate the control devices as required for normal conduct of the work. The Contractor must notify the Contracting Officer giving reasonable advance notice when such operation is required.

1.6 SECURITY REQUIREMENTS

1.6.1 STATION REGULATIONS

No employee or representative of the contractor will be admitted to the work site without an Identification Badge or is specifically authorized admittance to the work site by the FEAD, Facilities Engineering & Acquisition Division.

IMPORTANT NOTE: FEAD personnel (Construction Managers, Engineers/Architects, Engineering Technicians, Contract Specialists, or Contract Surveillance Representatives) will not receive, process, re-transmit or otherwise handle IN ANY WAY Personally Identifiable

1.6.2 CONTRACTOR ACCESS TO MCAS CHERRY POINT AND OUTLYING AREAS

Documentation requirements for granting access to MCAS Cherry Point for commercial and contract employers and employees.

This document is an aid in meeting ASO 5560.6A requirements and is not a substitute for the order.

The Pass & Identification Office at Building 251 will issue credentials to authorized contractors. Sub-Contractors and suppliers must coordinate through the Prime-Contractor:

Criminal Activity. In accordance with ASO 5560.6A, the below list of criminal activities within an applicant's record are considered not in the best interest of the Marine Corps and will be grounds for automatic denial of access aboard the Installation:

a. Conviction of any felony offense.

b. Conviction of any misdemeanor offense, which was the result of a plea bargain of a felony offense.

c. Conviction of any offense involving a weapon.

d. Conviction of any drug offense involving manufacturing or trafficking.

e. More than one misdemeanor conviction of drug related offenses over the applicant's lifetime or one misdemeanor drug related offense within the last five years.

f. Conviction of any assault charge.

g. Conviction of any offense involving theft or larceny.

h. Conviction of any offense of domestic violence.

i. Conviction of any offense related to the abuse/neglect of a child.

j. Conviction of any sexual in nature related offense or registration as a sex offender.

k. Commission of any grievous criminal offense/misconduct while aboard any Federal installation, including blatant disregard for rules and regulations of the Installation, but excluding minor traffic offenses.

l. Other than Honorable, Bad Conduct, and Dishonorable discharges from the U.S. Military.

m. Those identified as undocumented citizens.

n. Those on the National Terrorist Watch List.

o. Any individual who attempts to hide or purposely fails to disclose all past criminal history during the vetting process.

p. Any individual that the Provost Marshal's Office determines to present a risk to the security and safety of the Installation and whose access is deemed not in the best interest of the Marine Corps.

q. Any individual who has been debarred from the

Installation by the Installation Commander or is currently listed as debarred from any other Federal installation.

r. Any individual with an outstanding warrant for their arrest or apprehension.

s. Any individual with a pending criminal court case that, if convicted, would result in access denial in accordance with the criteria listed above.

1.6.3 STAGING AREA

The contractor staging area will be (PM to coordinate). Amount of material on site shall be kept to a minimum and shall only be material that is pertinent to the work currently being performed. All stockpiling of equipment and materials shall be closely coordinated with the Government and shall not disrupt activities at the site.

1.7 MINIMUM INSURANCE REQUIREMENTS

Provide the minimum insurance coverage required by FAR 28.307-2 Liability, during the entire period of performance under this contract. Provide other insurance coverage as required by North Carolina Law.

1.8 SUPERVISION

The complexity of this project will require one person to fill the roles of the Superintendent, Quality Control Manager, and Site Safety and Health Officer.

1.9 SUBMITTALS

The following items shall have submittals delivered to the COR for approval by the government prior to the commencement of site work.

All materials used in detailed requirement section.

1.10 PLANNED OUTAGES AND SERVICE DISRUPTIONS

Planned outages and service disruptions are requested by the contractor for approval by the Government when necessary to facilitate and/or accomplish contract work. Affected services include utilities (steam, water, waste water, and electrical service), communications (telephone, network, industrial control systems, and fire/security alarm systems, fire protection equipment, infrastructure, and road closures.

Disruption of these services cannot be allowed without written approval of the government.

The contractor is required to 1) request the outage in writing and 2) demonstrate sufficient contingency preparedness in the event that service cannot be restored due to a failure in accomplishment of contract work.

All outages require Contractor’s written request fifteen (15) days prior to commencement of such work. The request shall be submitted to the COR with the date, time, duration, and scope of the outage.

As supporting documentation for the request, the contractor is require to submit a contingency plan for all reasonably foreseen risks related to the contractor’s performance of the work that would impact disrupted services in excess of the approved outage. This plan must demonstrate the following at a minimum.

1. Understanding of key personnel and communications methods to include phone numbers.

2. Analysis of reasonable risks during the contract work that would impact disrupted services in excess of the approved outage.

3. An effective recovery plan to restore minimum essential services in the event of these risks materializing.

4. Requested government support.

The government will similarly produce risk-based contingency plans for restoration of essential services caused by reasonably foreseen factors that are not related to the performance of the contract. In these cases, the government may request the contractor make additional preparations to support essential and high risk services. Such requests are considered within the scope of this contract but will be priced and negotiated via modification as conditions warrant.

Approvals will be issued by the Public Works Officer or his/her designee and transmitted via the COR.

1.11 GOVERNMENTAL SAFETY REQUIREMENTS

Personal protective equipment (PPE) is governed in all areas by the nature of the work the employee is performing. Use personal hearing protection at all times in designated noise hazardous locations or when performing noise hazardous tasks.

Safety glasses must be worn or carried/available on each person. Mandatory PPE includes: hard hats, long pants, appropriate safety shoes, and appropriate class reflective vest.

Comply with the Safety and Health Requirements Manual (EM 385- 1-1), NFPA 70, NFPA 70E, NFPA 241, the Accident Prevention Plan (APP), the Activity Hazard Analysis (AHA), Federal and State OSHA regulations, and other related submittals and activity fire and safety regulations. The most stringent standard prevails. Contractor shall use the latest version of EM 385.

An APP in accordance with EM 385-1-1, Appendix A, is required.

An AHA in accordance with EM 385-1-1, Section 1, is required for each activity or task.

The contractor is responsible for any required permits.

1.12 EXECUTION

If during the course of the work, conditions are encountered which are not covered in the contract or are different from conditions that would be reasonably anticipated, the contractor shall immediately notify the Contracting Officer. If such conditions are hazardous or the continuation of work would cause a hazardous condition to develop, the contractor shall stop work and proceed as directed by the Contracting Officer as directed by provisions contained in other sections of this specification. This may include modifications to, or the development of a new, Health and Safety Plan for this project, and alternate or additional appropriate abatement procedures.

1.13 CLOSEOUT SUBMITTALS

1.13.1 SPARE PARTS DATA

Submit two copies of the Spare Parts Data list. Indicate manufacturer's name, part number, nomenclature, and stock level required for maintenance and repair. List those items that may be standard to the normal maintenance of the system.

1.13.2 WARRANTY MANAGEMENT PLAN

Develop a warranty management plan which contains information relevant to FAR 52.246-21 Warranty of Construction. Submit two sets of the warranty management plan. Include within the warranty management plan all required actions and documents to assure that the Government receives all warranties to which it is entitled. The plan narrative must contain sufficient detail to render it suitable for use by future maintenance and repair personnel, whether tradesmen, or of engineering background, not necessarily familiar with this contract. The term "status" as indicated below must include due date and whether item has been submitted or was accomplished. Assemble approved information in a binder and turn over to the Government upon acceptance of the work. The construction warranty period must begin on the date of project acceptance and continue for the full product warranty period. The warranty management plan must include, but is not limited to, the following:

a. Roles and responsibilities of personnel associated with the warranty process, including points of contact and telephone numbers within the organizations of the Contractors, subcontractors, manufacturers or suppliers involved.

b. For each warranty, the name, address, telephone number, and email of each of the guarantor's representatives nearest to the project location.

c. A list and status of delivery of Certificates of Warranty for extended warranty items, including roofs, HVAC balancing, pumps, motors, transformers, and for commissioned systems, such as fire protection and alarm systems, sprinkler systems, and lightning protection systems.

d. As-Built Record of Equipment and Materials list for each warranted equipment, item, feature of construction or system indicating:

(1) Name of item.

(2) Model and serial numbers.

(3) Location where installed.

(4) Name and phone numbers of manufacturers or suppliers.

(5) Names, addresses and telephone numbers of sources of spare parts.

(6) Warranties and terms of warranty. Include one-year overall warranty of construction, including the starting date of warranty of construction. Items which have extended warranties must be indicated with separate warranty expiration dates.

(7) Cross-reference to warranty certificates as applicable.

(8) Starting point and duration of warranty period.

(9) Summary of maintenance procedures required to continue the warranty in force.

(10) Cross-reference to specific pertinent Operation and

Maintenance manuals.

(11) Organization, names and phone numbers of persons to call for warranty service.

(12) Typical response time and repair time expected for various warranted equipment.

e. Procedure and status of tagging of equipment covered by extended warranties.

f. Copies of instructions to be posted near selected pieces of equipment where operation is critical for warranty or safety reasons.

1.13.3 OPERATION & MAINTENANCE MANUALS

Provide four electronic copies of the Operation and Maintenance Manual files. Submit to the Contracting Officer for approval 30 days before the Beneficial Occupancy Date (BOD). Update and resubmit files for final approval at BOD

INSTALL 440V 200AMP SERVICE FOR NAVY BOAT DOCK 7444338

SECTION 26 27 29

MARINA ELECTRICAL WORK

05/21

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM B1 (2013) Standard Specification for Hard-Drawn Copper Wire

ASTM B8 (2023) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft

ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials

NATIONAL ELECTRICAL CONTRACTORS ASSOCIATION (NECA)

NECA NEIS 1 (2015) Standard for Good Workmanship in Electrical Construction

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures

NEMA KS 1 (2013) Enclosed and Miscellaneous Distribution Equipment Switches (600 V Maximum)

NEMA RN 1 (2005; R 2013) Polyvinyl-Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit

NEMA ST 20 (2014) Dry-Type Transformers for General Applications

NEMA TC 2 (2020) Standard for Electrical Polyvinyl Chloride (PVC) Conduit

NEMA TC 14 (2002) Standard for Reinforced Thermosetting Resin Conduit (RTRC) and Fittings

NEMA WD 1 (1999; R 2020) Standard for General Color Requirements for Wiring Devices

SECTION 26 27 29 Page 1

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023) National Electrical Code

NFPA 303 (2021) Fire Protection Standards for Marinas and Boatyards

UL SOLUTIONS (UL)

UL 50 (2024) UL Standard for Safety Enclosures for Electrical Equipment, Non-Environmental Considerations

UL 83 (2017; Reprint Mar 2020) UL Standard for Safety Thermoplastic-Insulated Wires and Cables

UL 467 (2022) UL Standard for Safety Grounding and Bonding Equipment

UL 486A-486B (2018; Reprint Jul 2023) UL Standard for Safety Wire Connectors

UL 489 (2016; Rev 2019) UL Standard for Safety Molded-Case Circuit Breakers, Molded-Case Switches and Circuit-Breaker Enclosures

UL 498 (2017; Reprint Jun 2024) UL Standard for Safety Attachment Plugs and Receptacles

UL 510 (2020; Dec 2022) UL Standard for Safety Polyvinyl Chloride, Polyethylene and Rubber Insulating Tape

UL 514B (2012; Reprint Mar 2024) UL Standard for Safety Conduit, Tubing and Cable Fittings

UL 514C (2014; Reprint Apr 2024) UL Standard for Safety Nonmetallic Outlet Boxes, Flush-Device Boxes, and Covers

UL 651 (2011; Reprint May 2022) UL Standard for Safety Schedule 40, 80, Type EB and A Rigid PVC Conduit and Fittings

UL 870 (2016; Reprint Nov 2023) UL Standard for Safety Wireways, Auxiliary Gutters, and Associated Fittings

UL 943 (2016; Reprint Sep 2023) UL Standard for Safety Ground-Fault Circuit-Interrupters

UL 1203 (2023; Reprint May 2024) UL Standard for Safety Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations

SECTION 26 27 29 Page 2

1.2 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Transformers

Wireways

SD-03 Product Data

Receptacles

Enclosed Circuit Breakers

Disconnect Switches

Conduit and Fittings (each type)

Grounding and Bonding Equipment

Device Plates

Wires and Cables

Outlet Boxes and Covers

Transformers

Splice and Termination Components

Wireways

Cabinets, Junction Boxes, and Pull Boxes

Mounting Straps

Conduit Support

SD-06 Test Reports

Transformer Tests

600-volt Wiring Test

Grounding System Test

Submit test results for approval in report format.

SECTION 26 27 29 Page 3

1.3 QUALITY ASSURANCE

1.3.1 Grounding System Tests

Submittal must include written results of each test and indicate location of rods as well as resistance and soil conditions at the time measurements were made.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Materials, equipment, and devices must, as a minimum, meet requirements of UL where UL standards are established for those items, and requirements of NFPA 70 and NFPA 303 .

2.2 CONDUIT AND FITTINGS

Rigid Galvanized Steel conforming to the following:

2.2.1 Rigid Nonmetallic Conduit

PVC Type EPC-80 and EPC-40 in accordance with NEMA TC 2, or fiberglass conduit in accordance with NEMA TC 14.

2.2.2 Plastic-Coated Rigid Steel Conduit

NEMA RN 1, Type 40 40 mils thick.

2.2.3 Fittings for Metal Conduit and Liquidtight Flexible Metal Conduit

UL 514B . Ferrous fittings must be cadmium or zinc coated in accordance with UL 514B .

2.2.3.1 Fittings for Rigid Metal Conduit

Threaded type. Split couplings unacceptable.

2.2.4 Fittings for Rigid Nonmetallic Conduit

UL 514B and UL 651 .

2.2.5 Expansion Joints

Provide conduit expansion joints having 6 inch expansion at each expansion joint in the pier and in each conduit run exceeding 250 feet. Provide expansion joints having 2 inch expansion in each conduit run of less than 250 feet.

2.3 OUTLET BOXES AND COVERS

UL 514C .

2.3.1 Outlet Boxes in Hazardous Locations

UL 1203 . Suitable for wet locations.

SECTION 26 27 29 Page 4

2.4 CABINETS, JUNCTION BOXES, AND PULL BOXES

Volume greater than 200 cubic inches, UL 50 , NEMA 4X stainless steel.

2.5 WIRES AND CABLES

Must meet applicable requirements of NFPA 70 and UL for type of insulation, jacket, and conductor specified or indicated. Do not provide wires and cables manufactured more than 12 months prior to date of delivery to site.

2.5.1 Conductors

No. 8 AWG and larger diameter must be stranded; No. 10 AWG and smaller must be solid, except that conductors for remote control, alarm, and signal circuits, Classes 1, 2, and 3, must be stranded. Conductors must be copper. Conductor sizes and ampacities shown are based on copper.

2.5.1.1 Minimum Conductor Sizes

Minimum size for branch circuits must be No. 12 AWG; for Class 1 remote-control and signal circuits, No. 14 AWG; for Class 2 low-energy, remote-control and signal circuits, No. 18 AWG; and for Class 3 low-energy, remote-control, alarm, and signal circuits, No. 22 AWG.

2.5.2 Color Coding

Provide for service, feeder, branch, control, and signaling circuit conductors. Color must be green for grounding conductors and white for neutrals; except where neutrals of more than one system are installed in same raceway or box, other neutral must be white with colored, except green, stripe. Color of ungrounded conductors in different voltage systems must be as follows:

a. 120/208 volt, three phase:

(1) Phase A - black

(2) Phase B - red

(3) Phase C - blue

b. 277/480 volt, three phase:

(1) Phase A - brown

(2) Phase B - orange

(3) Phase C - yellow

c. 120/240 volt, single phase: red and black

d. On three-phase, four-wire delta system, high leg must be orange, as required by NFPA 70 .

2.5.3 Insulation

Unless otherwise required by NFPA 70 , power and lighting wires must be 600-volt, Type THWN, XHHWexcept that grounding wire may be Type TW;

SECTION 26 27 29 Page 5 remote-control and signal circuits must be Type TW, THW, or TF.

Conductors must conform to UL 83 . Where lighting fixtures require 90-degree C conductors, provide only conductors with 90-degree C insulation or better.

2.5.4 Bonding Conductors

ASTM B1, solid bare copper wire for sizes No. 8 AWG and smaller diameter;

ASTM B8, Class B, stranded bare copper wire for sizes No. 6 AWG and larger diameter.

2.5.5 Splice and Termination Components

UL 486A-486B , for wire connectors, and UL 510 for insulating tapes.

Connectors for No. 10 AWG and smaller diameter wires must be insulated, pressure type in accordance with UL 486A-486B , twist-on splicing connector. Provide solderless terminal lugs on stranded conductors.

2.5.5.1 Watertight Pin Connectors

Connectors must be rated 600 volts, and individual pins must have ampere rating equal to or greater than the cable to which they are joined.

Connectors must be molded-to-cable, quick-disconnect, polarized type having full male shroud so that when male and female assemblies are joined the shroud must provide a completely sealed connection. Connector material must be neoprene resistant to oil, dust, acids, and sunlight and must be watertight.

2.6 DEVICE PLATES

Provide UL listed, one-piece device plates for outlets to suit the devices installed. Plates must be nylon or lexan, minimum 0.10 inch wall thickness. Plates must be same color as receptacle with which they are mounted. Screws must be stainless steel machine type with countersunk heads in color to match finish of plate. Use of sectional-type device plates will not be permitted. Plates must be gasketed and UL listed for wet locations.

2.7 DISCONNECT SWITCHES

NEMA KS 1. Switches serving as motor-disconnect means must be horsepower rated. Provide heavy duty-type switches where indicated, where switches are rated greater than 240 volts, and for double-throw switches. Provide switches in NEMA 4X stainless steel enclosure in accordance with NEMA ICS 6 .

2.8 RECEPTACLES

UL 498 and NEMA WD 1, heavy-duty, grounding type. Bodies must be of brown thermosetting plastic supported on a metal mounting strap. Provide screw type, side wired wiring terminals. Connect grounding pole to mounting strap.

2.8.1 Duplex Receptacles

Receptacles must be 20 amperes, 125 volts, specification grade.

2.8.2 Weatherproof Receptacles

Provide in nonmetallic box with gasketed, weatherproof, nonmetallic cover

SECTION 26 27 29 Page 6 plate and gasketed cap over each receptacle opening. Provide caps with a spring-hinged flap. Provide UL listed receptacle for use in wet locations.

2.8.3 Ground-Fault Protection of Equipment (GFPE) and Ground-Fault Circuit Interrupter (GFCI) Receptacles

UL 943 . Receptacles providing shore power must have individual GFPE set to open at currents not exceeding 30 milliamperes.

GFCI protection for personnel, duplex type for mounting in standard outlet box. Device must be capable of detecting current leak of 5 milliamperes or greater and tripping in accordance with UL 943 for Class A GFCI devices.

2.9 ENCLOSED CIRCUIT BREAKERS

UL 489 . Individual molded case circuit breakers with short-circuit current rating of 10,000 amperes symmetrical minimum. Circuit breakers must be bolt-on type. Plug-in circuit breakers and series rated circuit breakers are not acceptable. Enclosure must be NEMA 4X stainless steel type. Provide solid neutral.

2.10 TRANSFORMERS

NEMA ST 20 , general purpose, dry-type, self-cooled, sealed. Provide transformers in NEMA 3R stainless steel enclosure. Transformer must have 220 degrees C insulation system for transformers 15 kVA and greater and must have 180 degrees C insulation for transformers rated 10 kVA and less, with temperature rise not exceeding 115 degrees C under full-rated load in maximum ambient of 40 degrees C. Transformer of 115 degrees C temperature rise must be capable of carrying continuously 115 percent of nameplate kVA without exceeding insulation rating. Transformers must be quiet type with maximum sound level of 3 decibels less than NEMA standard level for transformer ratings indicated.

2.11 MOUNTING STRAPS

PVC coated steel, two-hole type designed for rigid steel conduit support.

PVC coating must be between 20 and 40 mil thickness.

2.12 GROUNDING AND BONDING EQUIPMENT

UL 467 . Ground rods must be copper-clad steel, with minimum diameter of 3/4 inch and minimum length of 10 feet.

2.12.1 Grounding Connections

Make grounding connections which are buried or otherwise normally inaccessible, excepting specifically those connection for which access for periodic testing is required, by exothermic weld or high compression connector.

a. Make exothermic welds strictly in accordance with the weld manufacturer's written recommendations. Welds which are "puffed up" or which show convex surfaces indicating improper cleaning are not acceptable. Mechanical connectors are not required at exothermic welds.

b. Make high compression connections using a hydraulic or electric compression tool to provide the correct circumferential pressure.

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Provide tools and dies as recommended by the manufacturer. Use an embossing die code or other standard method to provide visible indication that a connector has been adequately compressed on the ground wire.

2.13 HAZARDOUS LOCATIONS

Electrical materials, equipment, and devices for installation in hazardous locations must be specifically approved by UL or Factory Mutual Research Corporation (FM) for particular class, division, and group of hazardous locations involved. Equipment must be waterproof and suitable for marine environment.

2.14 WIREWAYS

UL 870 . Material must be stainless steel, 16 gage for size4 by 4 inches, 14 gage for size12 by 12 inches. Provide in length indicated with gasketed hinged cover NEMA 4X enclosure in accordance with NEMA ICS 6 .

2.15 FIELD FABRICATED NAMEPLATES

Provide field fabricated nameplates in accordance with the following:

a. ASTM D709.

b. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified or as indicated on the drawings.

c. Each nameplate inscription: identify the function and, when applicable, the position.

d. Nameplates: melamine plastic, 0.125 inch thick, white with black center core.

e. Surface: matte finish. Corners: square. Accurately align lettering and engrave into the core.

f. Minimum size of nameplates: one by 2.5 inches.

g. Lettering size and style: a minimum of 0.25 inch high normal block style.

2.16 ARC FLASH WARNING LABEL

Provide arc flash warning labels on electrical equipment likely to require examination, servicing, or maintenance while energized. Some typical types of equipment include pad-mounted transformers, switchgears, switchboards, panelboards, and disconnect switches. Place label on the outside of the enclosure warning of potential electrical arc flash hazards and appropriate PPE required. Provide label format as indicated.

PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations must conform to requirements of NFPA 70 and to requirements specified herein.

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3.1.1 Underground Service

Underground service conductors and associated conduit must be continuous from service equipment to the power system connection.

3.1.2 Overhead Service

Overhead service conductors must terminate at service equipment weatherhead.

3.1.3 Hazardous Locations

Perform work in hazardous locations, as defined by NFPA 70 , in strict accordance with NFPA 70 for particular class, division, and group of hazardous locations involved. Provide conduit and cable seals where required by NFPA 70 . Conduit must have tapered threads.

3.1.4 Service Entrance Identification

Label or identify service entrance disconnect devices, switches, and enclosures.

3.1.4.1 Nameplates

Where work results in service disconnect devices in more than one enclosure, as permitted by NFPA 70 , label each enclosure, new and existing, as one of several enclosures containing service entrance disconnect devices. Label, at minimum, must indicate number of service disconnect devices housed by enclosure and must indicate total number of enclosures that contain service disconnect devices. Provide laminated nameplates with letters no less than 0.25 inch in height; and engrave on black-on-white matte finish. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.

3.1.5 Wiring Methods

Provide insulated conductors installed in rigid conduit, except where specifically indicated or specified otherwise or required by NFPA 70 to be installed otherwise. Grounding conductor must be separate from electrical system neutral conductor. Provide insulated, green equipment grounding conductors for circuits installed in conduit and raceways. Minimum conduit size must be 1/2 inch in diameter for low-voltage lighting and power circuits.

3.1.5.1 Plastic-Coated Galvanized Rigid Steel

Use only for service entrance conduit and as required by NFPA for hazardous locations.

3.1.5.2 PVC Schedule 40 and PVC Schedule 80

a. Do not install PVC Schedule 40 in areas subject to physical damage.

b. Do not install PVC Schedule 80 in areas subject to severe physical damage.

c. Do not install in hazardous areas.

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3.1.5.3 Service Entrance Conduit, Overhead

PVC, Type EPC-40, plastic-coated galvanized rigid steel from service entrance to service weatherhead.

3.1.5.4 Service Entrance Conduit, Underground

PVC, Type EPC-40, plastic-coated galvanized rigid steel. Encase underground portion in a minimum of 3 inches of concrete. Install a minimum of 18 inches below slab or grade.

3.1.5.5 Liquidtight Flexible Metal Conduit

Install in accordance with NFPA 70 .

3.1.5.6 Underground Conduit Other Than Service Entrance

PVC, Type EPC-40, plastic-coated rigid steel, or fiberglass. Convert nonmetallic conduit, other than PVC Schedule 40 or 80, to plastic-coated rigid conduit before rising through pier deck. Plastic coating must extend minimum 6 inches above pier deck.

3.1.6 Conduit Installation

Run conduit exposed on side of wood and existing concrete pier structures, supported by hangers under pier structure. Install conduit parallel with or at right angles to structural members.

3.1.6.1 Conduit Support

Support conduit by nonmetallic pipe straps, wall brackets, hangers, or trapeze. Fasten by stainless steel wood screws to wood and by concrete inserts or expansion bolts on concrete. Threaded C-clamps may be provided on rigid steel conduit only. Load applied to fasteners must not exceed one-fourth proof test load. Fasteners attached to concrete ceiling must be vibration resistant and shock resistant. Holes cut to depth of more than 1 1/2 inches in reinforced concrete beams or to depth of more than 3/4 inch in concrete joints must not cut main reinforcing bars. Fill unused holes. Where conduit crosses expansion joints, provide suitable expansion fitting that maintains conduit electrical continuity by bonding jumpers or other means.

3.1.6.2 Directional Changes in Conduit Runs

Make changes in direction of runs with symmetrical bends or molded fittings. Make field-made bends and offsets with conduit-bending machine suitable for type of conduit used. Do not install crushed or deformed conduits. Avoid trapped conduits. Prevent dirt or trash from lodging in conduits, boxes, fittings, and equipment during construction. Free clogged conduits of obstructions.

3.1.6.3 Expansion Joints

Install as recommended by the manufacturer for the temperature conditions at time of installation.

3.1.6.4 Pull Wire

Install in empty conduits in which wire is to be installed by others.

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Pull wire must be plastic having minimum 200 pound tensile strength.

Leave minimum 12 inches of slack at each end of pull wire.

3.1.6.5 Telephone and Signal System Conduits

Install in accordance with specified requirements for conduit and with additional requirement that no length of run must exceed 150 feet for trade sizes 2 inches and smaller and must not contain more than two 90 degree bends or equivalent. Provide pull or junction boxes where necessary to comply with these requirements. Inside radii of bends in conduits one inch trade size and larger must be minimum five times nominal diameter. Terminate conduit in terminal cabinet with two locknuts and plastic bushing.

3.1.6.6 Conduit Installed in Concrete

Locate so as not to adversely affect structural strength of slabs.

Install conduit within middle one-third of concrete slab. Do not stack conduits. Space conduits horizontally minimum three diameters, except at cabinet locations. Curved portions of bends must not be visible above finish slab. Increase slab thickness as necessary to provide minimum one inch cover over conduit. Where embedded conduits cross expansion joints, provide suitable watertight expansion fittings and bonding jumpers when using metallic conduits. Conduit larger than one inch trade size must be parallel with or at right angles to main reinforcement; when at right angles to reinforcement, conduit must be close to one of supports of slab.

3.1.6.7 Locknuts and Bushings

Fasten conduits to sheet metal boxes and cabinets with two locknuts where required by NFPA 70 , where insulated bushings are provided, and where bushings cannot be brought into firm contact with the box; otherwise, provide minimum single locknut and bushing. Locknuts must have sharp edges for digging into wall of metal enclosures. Install bushings on ends of conduits, and provide insulating type where required by NFPA 70 .

3.1.6.8 Conduit and Cable Connections

Provide watertight connectors for conduit and cable connections to boxes and cabinets.

3.1.7 Boxes, Outlets, and Supports

Provide boxes in wiring or raceway systems wherever required for pulling of wires, making connections, and mounting of devices or fixtures. Boxes for metallic raceways must be stainless steel type 304, hub type, and when specifically indicated. Boxes in other locations must be nonmetallic boxes provided with nonmetallic conduit system. Each box must have volume required by NFPA 70 for number of conductors enclosed in a box. Provide gaskets for boxes. Provide separate boxes for flush or recessed fixtures when required by fixture terminal operating temperature. Fasten boxes and supports with wood screws on wood and with bolts and expansion shields on concrete. Threaded studs driven in by powder charge and provided with lockwashers and nuts or nail-type nylon anchors may be provided in lieu of wood screws, expansion shields, or machine screws. Support boxes directly from structure or by stainless steel hangers. Where stainless steel bar hangers are provided, attach bar to raceways on opposite sides of box, and support raceway with approved-type fastener maximum 24 inches from box.

When penetrating reinforced concrete members, avoid cutting reinforcing

SECTION 26 27 29 Page 11 steel.

3.1.7.1 Boxes

Boxes for use with raceway systems must be minimum 1 1/2 inches deep, except where shallower boxes required by structural conditions are approved. Boxes must be minimum 4 inches square, except that 4 by 2 inch boxes may be provided where only one raceway enters outlet. Telephone outlets must be minimum of 4 inches square by 1 1/2 inches deep.

3.1.7.2 Pull Boxes

Construct of at least minimum size required by NFPA 70 compatible with nonmetallic raceway systems, except where stainless steel boxes are required in locations specified herein. Furnish boxes with screw-fastened covers. Where several feeders pass through common pull box, tag feeders to indicate clearly electrical characteristics, circuit number, and panel designation.

3.1.8 Mounting Heights

Mount panelboards, circuit breakers, and disconnecting switches so maximum height of operating handle is 78 inches above finished structure. Mount receptacles a minimum of 18 inches above finished structure. In no case must entire or part of panelboards, boxes, cabinets, receptacles, and other electrical devices be mounted below the electrical datum plane as defined in NFPA 303 . Measure mounting heights of wiring devices and outlets to center of device or outlet.

3.1.9 Conductor Identification

Provide within each enclosure where tap, splice, or termination is made.

For conductor sizes No. 6 AWG and smaller diameter, color coding must be by factory-applied, color-impregnated insulation. For conductor sizes No.

4 AWG and larger diameter, color coding must be by plastic-coated, self-sticking markers; colored nylon cable ties and plates; or heat shrink-type sleeves. Identify control circuit terminations.

3.1.10 Splices

Make splices in accessible locations. Make splices in conductor sizes No.

10 AWG and smaller diameter with insulated, pressure-type connector. Make splices in conductor sizes No. 8 AWG and larger diameter with solderless connector, and cover with insulation material equivalent to conductor insulation.

3.1.11 Covers and Device Plates

Install gasketed plates with alignment tolerance of 1/16 inch.

3.1.12 Grounding and Bonding

NFPA 70 . Ground-exposed, noncurrent-carrying metallic parts of electrical equipment, metallic raceway systems, grounding conductor in metallic and nonmetallic raceways, and neutral conductor of wiring systems. Where ground-fault protection is employed, ensure that connection of ground and neutral does not interfere with correct operation of fault protection.

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3.1.12.1 Resistance

Maximum resistance-to-ground of grounding system must not exceed 5 ohms under dry conditions. Where resistance obtained exceeds 5 ohms, contact Contracting Officer for further instructions.

3.1.13 Equipment Connections

Provide power wiring for the connection of motors and control equipment under this section. Except as otherwise noted or specified, automatic control wiring, control devices, and protective devices within the control circuitry are not included in this section, but must be provided under the section specifying associated equipment.

3.2 REPAIR AND SERVICE OF EXISTING STRUCTURES AND EQUIPMENT

Perform repair of existing structures and equipment, demolition, and modification of existing electrical distribution systems as follows:

3.2.1 Workmanship

NECA NEIS 1 . Lay out work in advance. Exercise care where cutting, channeling, chasing, or drilling of existing surfaces is necessary for proper installation, support, or anchorage of conduit, raceways, or other electrical work. Repair damage to structure, piping, and equipment using skilled craftsmen of trades involved.

3.3 FIELD QUALITY CONTROL

Furnish test equipment and personnel. Notify Contracting Officer 5 working days prior to each tests.

3.3.1 Devices Subject to Manual Operation

Operate each device subject to manual operation at least five times, demonstrating satisfactory operation each time.

3.3.2 Transformer Tests

Perform tests classified as routine in accordance with NEMA ST 20 on each transformer.

3.3.3 600-Volt Wiring Test

Test wiring rated 600 volts and less to verify that no short circuits or accidental grounds exist. Perform insulation resistance tests on wiring No. 6 AWG and larger diameter using instrument which applies voltage of approximately 500 volts to provide direct reading of resistance. Minimum resistance must be 250,000 ohms.

3.3.4 Grounding System Test

Test grounding system to ensure continuity and resistance to ground is not excessive. Test each ground rod for resistance to ground before making connections to rod; tie grounding system together and test for resistance to ground. Make resistance measurements in dry weather, not earlier than 48 hours after rainfall. Submit written results of each test to Contracting Officer, and indicate location of rods as well as resistance and soil conditions at time measurements were made.

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3.4 SCHEDULE

Some metric measurements in this section are based on mathematical conversion of inch-pound measurements, and not on metric measurement commonly agreed to by the manufacturers or other parties. The inch-pound and metric measurements are as follows:

PRODUCTS INCH-POUND METRIC

a. Device plate (thickness)

0.10 inch 2.54 mm

b. Mounting straps (thickness)

20 and 40 mil 0.5 and one mm

c. Ground rod

Diameter 3/4 inch 19 mm

Length 10 feet 3050 mm

d. Wireways 2 1/2 by 2 1/2 inches 63.5 by 63.5 mm

4 by 4 inches 100 by 100 mm

8 by 8 inches 200 by 200 mm

12 by 12 inches 300 by 300 mm

e. Boxes

Depth 1 1/2 inches 38 mm

Size 4 inches (square) 100 mm

-- End of Section --

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File details come from the government source that posted it. Updated .