Attachment (2) Work Item Specification Rev-2 10 July.pdf

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CGC KUKUI DRYDOCK
Solicitation number
70ZU0227QIBCT0001
Issued by
Not on record

About this file

This is a Work Item Specification document for the USCGC KUKUI (WLB-225A) Drydock Availability in Fiscal Year 2027, serving as the technical and performance requirements baseline for a federal drydock repair contract.

The specification details 89 work items encompassing comprehensive drydock maintenance and repair of a 225-foot Coast Guard buoy tender vessel homeported in Sitka, Alaska. Work items span hull inspection and preservation, machinery overhauls (including main reduction gear, propulsion shafting, and controllable pitch propellers), underwater body coating systems with critical inspection requirements, tank cleaning and preservation, structural plating renewal across multiple steel grades, propulsion system component replacement and alignment, cathodic protection system maintenance, and temporary support services including dining, lodging, and tenting. The specification mandates compliance with Surface Forces Logistics Center (SFLC) Standard Specifications (0000, 0740, 5550, 6310, 8634, 8635, 8636) and references Coast Guard publications, NAVSEA technical manuals, and industry standards including ASTM, SSPC, MSS, and SAE specifications. Government-furnished property is identified for 89 work items with estimated unit costs, including major components such as propeller shafts ($165,000), reduction gear service kits ($184,871), CPP propeller fluid ($1,929.40 per barrel), and thruster motors ($97,200 each). Critical inspection items requiring completion within the first 25 percent of the contract performance period include hull plating ultrasonic testing, rudder inspection and bearing clearance checks, propulsion shafting removal and inspection, and propeller system maintenance. The contract is structured as an Indefinite Delivery Requirement (IDR) with full and open competition, performance at contractor facilities, and a request for drawings deadline of November 16, 2026, with clarification questions due November 16, 2026 by 2 PM EST.

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USCGC KUKUI (WLB 203)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2027

Developed By: Sydney S Johnson

(Rev-2, 10 July 2026)

USCGC KUKUI (WLB-225A) DRYDOCK AVAILABILITY FY2027

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ........................................................................................... xix Principal Characteristics ............................................................................................................................. xxi General Requirements WORK ITEM 1: Fire Prevention Requirements «TYPE» WORK ITEM 2: Hull Plating, U/W Body, Inspect WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 4: U/W Body, Preserve, Partial, Condition A WORK ITEM 5: U/W Body, Preserve, Partial, Condition B WORK ITEM 6: U/W Body, Preserve, Partial, Condition C WORK ITEM 7: U/W Body, Preserve, 100 percent WORK ITEM 8: Hull Plating Freeboard, Preserve, Partial WORK ITEM 9: Appendages, U/W, Leak Test WORK ITEM 10: Propulsion Shaft Fairwaters And Rope Guards, Inspect WORK ITEM 11: Appendages, U/W, Internal, Preserve WORK ITEM 12: Chain Lockers, Clean and Inspect WORK ITEM 13: Voids, Non-Accessible, Leak Test WORK ITEM 14: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 15: Tanks, Ballast, Clean and Inspect WORK ITEM 16: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 17: Main Reduction Gear, Overhaul WORK ITEM 18: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 19: Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 20: SSDG Isolation Mounts, Renewal WORK ITEM 21: Fathometer Transducer, Renew WORK ITEM 22: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 23: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 24: Sea Strainers, Simplex, All Sizes, Clean and Inspect WORK ITEM 25: Sea Bay, Preserve - Partial WORK ITEM 26: Sea Bay, Clean and Inspect WORK ITEM 27: Sea Bay, Preserve 100% WORK ITEM 28: Rudders, Preserve, 100 Percent WORK ITEM 29: Rudder Stock Bearings, Check Clearances WORK ITEM 30: Rudder, Inspect And Repair WORK ITEM 31: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 32: Rudder Bearings, Renewal WORK ITEM 33: Thruster Units (Bow And Stern), Overhaul WORK ITEM 34: Thruster Unit Bearings, Renew WORK ITEM 35: Anchor Windlass, Inspect and Service WORK ITEM 36: Anchor Chains and Ground Tackle, Inspect and Repair WORK ITEM 37: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 38: Accessible Voids, Preserve, 100 Percent WORK ITEM 39: Tanks, Ballast, Preserve, 100 Percent WORK ITEM 40: Tanks, Ballast, Preserve, Partial WORK ITEM 41: Chain Locker, Preserve, 100 Percent WORK ITEM 42: Chain Lockers, Preserve, Partial iii (Rev-2)

WORK ITEM 43: Accessible Void(s), Preserve, Partial, WORK ITEM 44: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 45: Tanks, Potable Water, Preserve, Partial, WORK ITEM 46: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 47: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 48: Superstructure, Preserve, 100 Percent WORK ITEM 49: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 50: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 51: Impressed Current, Cathodic Protection System, Reference Cells, Renew WORK ITEM 52: Drydock WORK ITEM 53: Temporary Services, Provide - Cutter WORK ITEM 54: Sea Trial Performance, Support, Provide WORK ITEM 55: Bilges, Preserve WORK ITEM 56: Anchor Pocket Modify WORK ITEM 57: ATON Tie-down Install WORK ITEM 58: Main Reduction Gear Filter Assembly, Replace WORK ITEM 59: Thruster Motor, Replace WORK ITEM 60: Forward Hydraulic Unit, Inspect and Service WORK ITEM 61: Dining Provide WORK ITEM 62: Lodging Provide WORK ITEM 63: Independent NACE Inspector (Level 3), Provide WORK ITEM 64: Tenting, Provide WORK ITEM 65: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 66: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 67: Propulsion Shaft Seals, Bulkhead, Overhaul WORK ITEM 68: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 69: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 70: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 71: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 72: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 73: Controllable Pitch Propeller, System Maintenance, Perform WORK ITEM 74: Controllable Pitch Propeller Hub, General Maintenance with EAL, Perform WORK ITEM 75: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 76: Controllable Pitch Propeller, Fluid Replace WORK ITEM 77: Fluxgate Digital Compass System, Upgrade WORK ITEM 78: Hull and Structural Plating, General, 10.2 lbs. Steel, Renew WORK ITEM 79: Hull and Structural Plating, General, 12.75 lbs. Steel Plate, Renew WORK ITEM 80: Hull and Structural Plating, General, 15.3 lbs. Steel Plate, Renew WORK ITEM 81: Hull And Structural Plating, General, 20.4 lbs. Steel Plate, Renew WORK ITEM 82: Hull and Structural Plating, General, 7.5 lbs., 3/16 in. Steel Plate, Renew WORK ITEM 83: Hull and Structural Plating, General, 7.65 lbs. Steel Plate, Renew WORK ITEM 84: Hull And Structural Plating, General, Cracked Steel Welds, Repairs WORK ITEM 85: Hull and Structural Plating, General, Degraded Weld, Steel, Repair WORK ITEM 86: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift . 355 WORK ITEM 87: Welin Lambie Dual Point Davit TWPIV 5.0B, Inspect, Test, and Overhaul WORK ITEM 88: TCTO (TM2100.0) ASW CLA-VAL PRV, Install WORK ITEM 89: Electric Heaters, Renew ................................................ Error! Bookmark not defined.

iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

225 WLB 111-001, Rev D; Shell Expansion

Coast Guard Drawing (DWG) 225-WLB-180-011, Rev F, Foundations Forward/Aft Thrusters

Coast Guard Drawing (DWG) 225-WLB-201-2, Rev B, Access Removal Routes

Coast Guard Drawing (DWG) 225-WLB-320-1, Rev AN, Electrical One Line Diagram

Coast Guard Drawing (DWG) 225-WLB-437-9, Rev B, Thruster Control System Block & Elem Wrg Diag Modifications

Coast Guard Drawing (DWG) 225-WLB-568-001, Rev D, Bow Thruster Arrangement and Detail

Coast Guard Drawing (DWG) 225-WLB-568-002, Rev B, Stern Thruster A & D

Coast Guard Drawing (DWG) 225-WLB-568-202, Rev P, Bow & Stern Thruster

Coast Guard Drawing 225 WLB 114-001, Rev D, Shell Appendages

Coast Guard Drawing 225 WLB 114-001, Rev D; Shell Appendages

Coast Guard Drawing 225 WLB 114-002, Rev A, Flow Accelerating Fin

Coast Guard Drawing 225 WLB 801-006, Rev C; Docking Drawing

Coast Guard Drawing 225 WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225 WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225 WLB 111-001, Rev D, Shell Expansion

Coast Guard Drawing 225 WLB 111-001, Rev D; Shell Expansion

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 201-001, Rev G, Machinery Spaces Arrangement

Coast Guard Drawing 225 WLB 243-001, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225 WLB 243-002, Rev F, Stern Tube and Bearings A&D

Coast Guard Drawing 225 WLB 243-202, Rev C, Bulkhead Type Seal

Coast Guard Drawing 225 WLB 243-206, Rev E, CPP Propeller Shaft

Coast Guard Drawing 225 WLB 243-207, Rev D, CPP Shaft Installation

Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 256-001, Rev U, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 256-001, Rev W, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 256-010, Rev A, ASW CLA-VAL PRV Installation

Coast Guard Drawing 225 WLB 320-001, Rev AN, Electrical One-Line Diagram vi (Rev-2)

Coast Guard Drawing 225 WLB 437-005, Rev H, Gyrocompass & Magnetic Compass Sys Block, WDP

& EWD

Coast Guard Drawing 225 WLB 541-001, Rev K, Fuel Oil System Diagram

Coast Guard Drawing 225 WLB 541-020, Rev -, Mods To Fuel Oil Cooling System and Associated Piping

Coast Guard Drawing 225 WLB 549-001, Rev J, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 551-001, Rev K, Compressed Air System Diagram

Coast Guard Drawing 225 WLB 551-202, Rev-, Starting Air Receiver

Coast Guard Drawing 225 WLB 551-203, Rev-, Whistle Air Receiver

Coast Guard Drawing 225 WLB 551-204, Rev-, Service Air Receiver

Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram

Coast Guard Drawing 225 WLB 556-003, Rev C, Forward Hydraulic System A&D

Coast Guard Drawing 225 WLB 556-017, Rev B, MMA Hydraulic System Diagram

Coast Guard Drawing 225 WLB 562-002, Rev F; Rudder Structural A & D

Coast Guard Drawing 225 WLB 562-002, Rev G, Rudder Structural A&D

Coast Guard Drawing 225 WLB 562-003, Rev B, Rudder Assembly for Logistics and Support

Coast Guard Drawing 225 WLB 581-001 Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 582-001, Rev E, Mooring and Towing A & D

Coast Guard Drawing 225 WLB 601-001, Rev AA, GENERAL ARRANGEMENTS INBOARD AND

OUTBOARD PROFILES

Coast Guard Drawing 225 WLB 601-001, Rev AC; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 601-001, Rev M, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 601-001, Rev T; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225 WLB 601-001, Rev V; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225 WLB 601-002 Rev R, Booklet of General Drawings

Coast Guard Drawing 225 WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225 WLB 601-002, Rev K, Booklet of General Drawings

Coast Guard Drawing 225 WLB 633-001, Rev F, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225 WLB 633-002, Rev B, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 633-002, Rev B; Cathodic protection-passive

Coast Guard Drawing 225 WLB 635-001, Rev J, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225 WLB 801-001, Rev C, Lines and Offsets

Coast Guard Drawing 225 WLB 801-003, Rev A, Curves of Form and Cross Curves of Stability

Coast Guard Drawing 225 WLB 801-005, Rev D, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225 WLB 801-006, Rev C; Docking Drawing

Coast Guard Drawing 225 WLB 801-006, Rev F, Docking Drawing

Coast Guard Drawing 225 WLB 801-020, Rev A, Tank CAPACITY - 95% Curves (203, 204, 205)

Coast Guard Drawing 225 WLB 901-003, Rev C, Hull Block 901 Block Assembly

Coast Guard Drawing 225 WLB 940-001, Rev F; Hull Block 940 - Modules vii (Rev-2)

Coast Guard Drawing 225 WLB 940-001, Rev G; Hull Block 940 – Panels

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shaft Arrangement

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 320-001, Rev AF, Electrical One-Line Wiring Diagram

Coast Guard Drawing 225B WLB 437-005, Rev F, Gyrocompass & Magnetic Compass Sys Block, WDP

& EWD

Coast Guard Drawing 225B WLB 601-001, Rev AB; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 111-01, Rev A, Shell Expansion

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 243-2, Rev G; Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 581-01, Rev F, Anchor Handling System Arrgt

Coast Guard Drawing 225B-WLB 583-002, Rev E, MMA Installation of Dual Point Davit

Coast Guard Drawing 225B-WLB 601-01, Rev P, General Arr, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 901-02, Rev D, Hull Block 901 Modules

Coast Guard Drawing 225-WLB 243-2, Rev F; Stern Tube and Bearings A & D

Coast Guard Drawing 225-WLB 556- 8, Rev F, CPP Hydraulic System Diagram

Coast Guard Drawing 225-WLB 561-003, Rev F; Steering Gear Arrangement

Coast Guard Drawing 225-WLB 562-001, Rev L; Steering Components Arrangement and Detail

Coast Guard Drawing 225-WLB 562-002, Rev G, Rudder Structural A & D

Coast Guard Drawing 225-WLB 562-002, Rev G; Rudder Structural A&D

Coast Guard Drawing 225-WLB 562-003, Rev B; Rudder Assembly for Logistics & Support

Coast Guard Drawing 225-WLB 562-004, Rev A; Thordon Rudder Stock Bearing Assembly and Detail

Coast Guard Drawing 225-WLB 562-5, Rev -; Pintle Bearing

Coast Guard Drawing 225-WLB 568-1, Rev D, Bow Thruster Arrangement and Detail

Coast Guard Drawing 225-WLB 568-2, Rev B, Stern Thruster A & D

Coast Guard Drawing 225-WLB 568-202, Rev P, Bow & Stern Thruster

Coast Guard Drawing 225-WLB 611-1, Rev G, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225-WLB 111-001, Rev D, Shell Expansion

Coast Guard Drawing 225-WLB 111-01, Rev D, Shell Expansion

Coast Guard Drawing 225-WLB 180-010, Rev E; FOUNDATION - GENERATORS

Coast Guard Drawing 225-WLB 233-001, Rev H; Propulsion Train Installation Drawing

Coast Guard Drawing 225-WLB 243-001, Rev B; PROPULSION SHAFTING ARRANGEMENT

Coast Guard Drawing 225-WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB 310-202, Rev _, SHIP SERVICE DIESEL GENERATOR

Coast Guard Drawing 225-WLB 561-003, Rev F; STEERING GEAR ARRANGEMENT viii (Rev-2)

Coast Guard Drawing 225-WLB 562-001, Rev L; STEERING COMPONENTS ARRANGEMENT AND

DETAIL

Coast Guard Drawing 225-WLB 562-001, Rev M; Steering Components Arrangement and Detail

Coast Guard Drawing 225-WLB 562-002, Rev G; RUDDER - STRUCT A & D

Coast Guard Drawing 225-WLB 562-002, Rev G; RUDDER STRUCTURAL A & D

Coast Guard Drawing 225-WLB 562-002, Rev G; Rudder Structural A&D

Coast Guard Drawing 225-WLB 562-004, Rev A; Thordon Rudder Stock Bearing Assembly and Detail

Coast Guard Drawing 225-WLB 562-005, Rev -; Pintle Bearing

Coast Guard Drawing 225-WLB 562-005, Rev -; PINTLE BEARING

Coast Guard Drawing 225-WLB 573-01, Rev T, Buoy Handling System Arrangement

Coast Guard Drawing 225-WLB 573-11, Rev F, ATON Tie Downs

Coast Guard Drawing 225-WLB 573-12, Rev F, Replacement Tie-downs

Coast Guard Drawing 225-WLB 581-01, Rev G, Anchor Handling System Arrgt

Coast Guard Drawing 225-WLB 583-004, Rev D, MMA Installation of Dual Point Davit

Coast Guard Drawing 225-WLB 601-001, Rev AC, General Arrangements Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB 601-002, Rev T, Booklet off General Drawings

Coast Guard Drawing 225-WLB 601-01, Rev AC, General Arr, Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB 801-013, Rev D, Midship Section & Typical Sections

Coast Guard Drawing 225-WLB 801-015, Rev D, Scantling, Decks, & Platforms

Coast Guard Drawing 225-WLB 801-016, Rev C, Scantlings, Watertight Bulkheads

Coast Guard Drawing 225-WLB 801-6, Rev C; Docking Drawing

Coast Guard Drawing 225-WLB 901-02, Rev E, Hull Block 901 Modules

Coast Guard Drawing 225-WLB 940-002, Rev F, Hull Block 940 - Modules

Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Link

Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

«REF_A»

«TECHPUBS»Coast Guard Technical Publication (TP) CP-H5-0001-V0, Twin Pivot Arm Davit - TYPE TW.PIV 5.0B - Ref. No. 5558-l Thru 5558-15

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Tag-Out Procedure

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Drawing 225 WLB 633-001, Rev F, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 10017, SWBS 521, Jun 2015, Valve, 4in Relief (ASW) – Model 50-20 ix (Rev-2)

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3523, SWBS 241-A, Nov 2007, Reduction Gear - Model

96DHCMG-CP

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3524, SWBS 245, Section B, Jun 2020, Propeller System, CPP – Model 110251007

Coast Guard Technical Publication (TP) 3524, SWBS 245-A, Apr 2000, Instruction Manual for the Model 102 A Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3524, SWBS 245-A, May 2009, Propeller System, CPP - Model

Coast Guard Technical Publication (TP) 3530A, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3530B, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3556, Aug 2013, Manufacturer’s Instruction Book - SWBS Group(s) 568, Bow and Stern Thruster Units

Coast Guard Technical Publication (TP) 3556, Manufacturer’s Instruction Book-SWBS Group(s) 568, Bow and Stern Thruster – Model 125

Coast Guard Technical Publication (TP) 3556, SWBS 568, Section A, Feb 2021, Bow and Stern Thrusters

Coast Guard Technical Publication (TP) 3559, SWBS 581A, Anchor Windlass, P/S - Model BMD-389

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS Group(s) 633-638

Coast Guard Technical Publication (TP) 4634, SWBS 556, Section A, Aug 2021, Hydraulic Power Unit (HPU) – Model 39496

Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal

Coast Guard Technical Publication (TP) IB-H2-0002-V0, Nov 2024, ROPULSION SHAFTING AND

BEARINGS - MODEL 01-BCP, 587.55TS-94365A & 1K571500 - TECHNICAL MANUAL

Coast Guard Technical Publication (TP) IB-H2-0003-V0, Nov 2024, PROPELLER SYSTEM – CPP –

MODELS 102 & 110251007 – INSTRUCTION MANUALS

Coast Guard Technical Publication (TP) IB-H2-0012-V0, 17-SEP-25, Manufacturer's Instruction Book- SWBS Group(s) 241-242

Coast Guard Technical Publication (TP) IB-H2-0012-V0, Sep 2025, REDUCTION GEAR MODELS

96DHCMG-CP & 96DHCMGH-CP OPERATING & MAITENANCE INSTRUCTIONS

Culinary Operations Management, COMDTINST 4061.5 (series)

Fire Prevention and Response

NAVSEA Dwg 2803-980209, Plates, Label

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 2351, 2020, Overhaul DC Generators & Motors x (Rev-2)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0000, (SFLC Std Spec 0000) 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740) 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042, (SFLC Std Spec 3042) 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ships Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310, (SFLC Std Spec 6310) 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard (SFLC TS) 305, 2022, Electrical and Electronic Designating and Marking xi (Rev-2)

OTHER REFERENCES

«OTHER_REF»

A-A-59323, Rev -; CLOTHS, CLEANING, LOW-LINT , 6/30/99

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing

American Society for Testing and Materials (ASTM) International F1508, 2021, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2025, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2022, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (An)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

CFR Title 41, Public Contracts and Property Management

Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D

Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set

Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In Service Maintenance Checks - Marine Diesel Engines

Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set

Cla-Val Seawater Service Hytrol Valve, Model 50-20, 2020

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment xii (Rev-2)

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Protection of the Environment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Description (CID), A-A-59323, Mar 2005, Cloths, Cleaning, Low-Lint

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/

Hotel-Motel National Master List, https://apps.usfa.fema.gov/hotel/

Institute of Electrical and Electronics Engineers (IEEE), IEEE Std 45, Recommended Practice for Electrical Installations on Shipboard.

KVH Industries, MV103DG, Technical Manual User’s Guide Installation Guidelines, 54-0043-02 Rev A.

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-15024F, General Specification for Plates, Tags, and Bands for Identification of Equipment

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-DTL-24643(series), General Specification for Cables and Cords, Electric, Low Smoke, for Shipboard Use.

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application xiii (Rev-2)

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric)

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-9000, Rev H; Lubricating Oil, Shipboard Internal Combustion Engine, High Output Diesel, 9/16/87

MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2003, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships and Submarines (Cable)

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams

Naval Ships' Technical Manual, Chapter 241, Propulsion Reduction Gears, Couplings, Clutches, and Associated Components

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Public Law 101-391, 1990, Hotel and Motel Fire Safety Act

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) AMS-G-6032, August 2020, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning xiv (Rev-2)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning)

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-2004

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev 7; Near-White Blast Cleaning xv (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

17 N USCG 225 MRG

Service Kit 3020-01-F20-5954 1 ea. 184,871

17 N Complete Turning Gear Philadelphia Gear Drawing

01070-0353 (NIIN:01-F19-

5931)

1 ea. 30,000

20 N Christie & Grey Isolation Mount

T2.S20.45.C0.100 TSC

T2 20/45 (UTS threads)

NSN: 5340-99-613-8406 8 ea. 558

20 N Christie & Grey Isolation Mount

T2.S20.55.C0.100 TSC

T2 20/55 (UTS threads)

NSN: 5340-99-501-0478 4 ea. 558

21 N *** Fathometer Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-518-7231 PN:

SS505

2 ea. 343.63

21 Y ***Fathometer Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 PN:

TH28/20-41-516CG

1 ea. $7,709.21

31 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 10,525.45 31 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,433.76 32 N Lower bearing NSN: 3120-21-912-7635 1 ea. 6,661.26 32 N Pintle bearing NSN: 3120-21-912-7634 1 ea. 3,380.38 33 N Seal Kit, Thruster NSN: 2010-01-555-9048 2 ea. 4376.00 33 N Anode, Zinc NSN: 5365-01-495-5350 18 ea. 113.75 33 N **Seal Spacer

(B125SM44178)

NSN: 2010-01-495-6823 2 ea. 700.00

33 N **Shaft Sleeve NSN: 2010-01-495-2638 2 ea 5702.40 34 Y Seal 5330-01-495-3435 5 ea.

34 N Bearing, Roller, Tapered 3110-01-495-3354 1 ea.

34 N Bearing, Roller, Tapered

3110-01-495-3344 1.ea.

34 N Bearing, Roller, Tapered

3110-01-495-3334 1 ea.

34 N Bearing, Roller, Tapered

3110-01-495-3465 1 ea.

51 N Reference electrode, silver & silver chloride

NSN: 5977-01-346-0750 2 ea. 1,300.02

52 Y *Transducer Cover N/A 4 ea. 50.00 xvi (Rev-2)

Plate 57 N Coast Guard (C-G)

CGDR50TDRASS01

Flush Pad-eye

Assembly: Coast Guard

(C-G) CGDR50T01

(NSN# 5365-01-612-

1273) D-Ring (Rated

Load 12,300 lbs), welded strap, fabricated bowl

NSN# 2020-01-682-7587 48

58 N WLB MRG Filter Assembly

4330-01-F21-6384 1 ea. 21,199.80

59 Y **Thruster Motor, DC NSN: 6105-01-687-0855 2 ea. 97,200.00 59 Y Thruster Motor, Blower NSN: 6105-01-461-8718 2.ea. 623.29 59 Y Coupling, Shaft, Rigid NSN: 3010-01-692-6969 2.ea. 1203.00 65 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000 65 N **Grounding Silver

Strip NSN: 5340-01-126-4569 1ea. 1,889

65 N **SST Straps NSN: 5340-01-126-4570 4ea. 28 65 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6 65 N Reduction Gear LS shaft aft seals (36000- 1231)

NSN: 5330-01-407-8055 2ea. 368

66 N 225' WLB Major Overhaul Kit

NSN: 5330-01-520-5284 1 ea. 67,931.41

66 N **225' WLB Seat (Split)

NSN: 5330-01-645-3665 1 ea. 17,913.71

66 Y *Seal Compression Tool

Onboard Tool 1 ea. 200.00

67 N **Oversized shaft seal diaphragm (Main Prop

Shaft)

NSN: 2010-01-537-2301 2 ea. 9,828.00

67 N **Oversized shaft seal diaphragm (PTO shaft)

PN: H74265-01-3 1 ea. 4,250.00

67 N **Entire New Seal (Main Prop Shaft)

NSN: 2040-01-393-7061 2 ea. 18,883.00

73 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN:

0-4-3-5

12 ea. 55.61

73 N O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878 PN:

0-2-2-5

12 ea. 50.00

74 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12 74 N Blade Bolt O-rings NSN: 5330-01-408-7251 PN:

0-3-2-1 48 ea. 2.25

74 N Blade Seal NSN: 5331-01-623-0621 PN:

2-472 KA174-75

4 ea. 55.00

74 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

75 N Item #9, Flange Bolt NSN: 5306-01-515-9158 2 ea. 1306.38 xvii (Rev-2)

76 N Environmentally Acceptable Lubricant

(EAL); Shell Biodegradable

Hydraulic Fluid 68 55 gallon barrel (330 gallons total)

NSN: N/A PN: 550057381: 6 1,929.40

76 N Flushing Fluid;

Conversion to EAL

Flushing Fluid, 55 gal barrels

NSN: N/A PN: 550057381: 2 1,100.00

76 N Filter Cart NSN: 4330-01-F21-6414 2 ea. 53,222.00 76 N Analyzer, Oil Handheld NSN: 6635-01-F21-6415 1 ea. 35,685.17 77 N Heading Sensor, Processor Box (Fluxmeter)

NSN: 6625-01-514-3574 PN:

02-0400-02

1 ea. 5,210.00

77 N Display Assembly NSN: 5980-01-676-1704 PN:

02-0401-01

1 ea. 1,201.46

77 N Junction Box Assembly (Interconnecting Box)

NSN: 5895-01-514-2455 PN:

02-0402-02

1 ea. 3,039.00

77 N Power Cable, w/ conn NSN: 5995-01-373-3391 PN:

32-0309-15

1 ea. 1,305.41

77 N Data Cable, w/ conn NSN: 6150-01-F20-6013 PN:

32-0308-15

1 ea. 1,045.00

77 N Sensor Cable, w/ conn NSN: 5995-01-373-3390 PN:

32-0313-25

1 ea. 2,535.10

77 N Extension Cable, Remote Display, w/ conn

NSN: 6450-01-F20-6014 PN:

32-0316-25

1 ea. 1,392.00

77 N Data Key Plug NSN: 5935-01-485-7325 PN:

02-0782

1 ea. 561.60

77 N Power Supply, 24VDC PN: 24WB125 1 ea. 210.00 87 N 4 Year Davit In-Place

Overhaul Kit

NSN: 3950-01-F18-5354 P/N:

892-02053 1 ea. 130,816.35

87 Y Cylinder Assembly NSN: 3040-99-239-4845 P/N:

5727-1501

2 ea. 20,718.88

87 Y Hook, Release, Boat Davit

NSN: 4030-01-467-1005 P/N:

APR-356-CBH

2 ea. 5,858.19

87 Y Accumulator, Complete Assembly

NSN: 3040-99-355-4929 P/N:

885-02012

2 ea. 13,750.83

88 - 4” Cla-Val Model 50-20 Pressure Relief Valve, Globe Pattern, CL150 NAB Bodied / Monel

Internal Trim / 316 SST Pilot Equipped with

KO-1 Anti-Cavitation Trim, CK2 Isolation

Valves

NSN 4820-01-722-8444 1 $19,360.00

89 N U4 HEATER VALAD 20743.0-3NM. 1 3500.00

xviii (Rev-2)

89 N U5 HEATER VALAD 20948.0-3NM 1 3500.00

89 N U6 HEATER INDEECO 232-FOIL model

1.4 kW, 450V, 1.7A 1 4500.00

89 N U11 HEATER VALAD 20743.0-3NM (3

kW)

1 3500.00

89 N U13 HEATER VALAD 20741.5-3NM 1 3500.00

89 N U14 HEATER VALAD 20741.5-3NM 1 3500.00

89 N U19 HEATER VALAD 20743.0-3NM

(3kW) 1 3500.00

89 N U20A HEATER VALAD 20744.0-3NM 1 3500.00

89 N U20B HEATER VALAD 20744.0-3NM 1 3500.00

89 N U21 HEATER VALAD 20744.0-3NM 1 3500.00

89 N U22 HEATER VALAD 20744.0-3NM 1 3500.00

89 N D26 PREHEATER 10.58 KW 1 2500.00

89 N C14 HEATER 1.05 KW 1 4500.00

89 N C23 HEATER 1.06 KW (Explosion Proof) 1 4500.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xix (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating, Side Scan, Ultrasonic Testing

3 Hull Plating, U/W Body, Inspect

4 Hull Plating, U/W Body, Ultrasonic Testing

7 Appendages, U/W, Leak Test

11 Voids, Non-Accessible, Leak Test

21 Sea Strainers, Duplex, All Sizes, Overhaul

22 Sea Strainers, Simplex, All Sizes, Clean and Inspect

24 Sea Bay, Clean and Inspect

27 Rudder Stock Bearings, Check Clearances

28 Rudder, Inspect And Repair

29 Rudder and Rudder Stock, Remove and Inspect

33 Anchor Windlass, Inspect and Service

34 Anchor Chains and Ground Tackle, Inspect and Repair

48 Impressed Current Cathodic Protection System, Inspect and Maintain

50 Drydock

53 Bilges, Preserve

58 Forward Hydraulic Unit, Inspect and Service

63 Propulsion Shafting; Remove, Inspect, and Reinstall

64 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

65 Propulsion Shaft Seals, Bulkhead, Overhaul

68 Propulsion Shaft Bearings, External, Check Clearances xx (Rev-2)

70 Controllable Pitch Propellers, Clean and Inspect

71 Controllable Pitch Propeller, System Maintenance, Perform

72 Controllable Pitch Propeller Hub, General Maintenance with EAL, Perform

75 Fluxgate Digital Compass System, Upgrade

84 Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift

85 Welin Lambie Dual Point Davit TWPIV 5.0B, Inspect, Test, and Overhaul xxi (Rev-2)

PRINCIPAL CHARACTERISTICS

225' WLB (A-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1929.74 Long Tons SW Light ship displacement 1544.38 Long Tons SW Minimum operating displacement 1906.70 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-2)

00000_0226_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-2)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

3 (Rev-2)

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm.

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