ATTACHMENT 2 - SOW_MUNRO (WMSL 418) DS FQ1 DAR 27R0.pdf

USCGC MUNRO (WMSL 755)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2027

Developed By: SFLC LREPL

(REV-0, 07 April 2026)

USCGC MUNRO (WMSL-418) DOCKSIDE AVAILABILITY FY2027

ii (REV-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xix Principal Characteristics .............................................................................................................................. xx General Requirements WORK ITEM 1: Air Conditioning Plants, Groom WORK ITEM 2: Side Boat Davit, Renew WORK ITEM 3: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 4: Ship Service Diesel Generator, Engine Major Overhaul WORK ITEM 5: RQAWTS 12 D (1-93-1 and 1-93-2), Renew WORK ITEM 6: Galley Roller Door, Repair WORK ITEM 7: Deck Covering (Polymeric), Repair and Seal WORK ITEM 8: Deck Covering (Slip-Resistant), Renew WORK ITEM 9: Tenting, Provide WORK ITEM 10: Deck Covering (Carpet), Renew WORK ITEM 11: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 12: Tanks (MP Fuel Storage and Overflow), Clean and Inspect WORK ITEM 13: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 14: Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect WORK ITEM 15: Voids (Accessible), Clean and Inspect WORK ITEM 16: Dry Provision Storeroom, Modify WORK ITEM 17: Ship’s Service Diesel Generator (SSDG), Control Panel, Upgrade WORK ITEM 18: Hydraulic System Quick Disconnect, Install WORK ITEM 19: Aft Gray Water Piping, Modify WORK ITEM 20: FWD Gray Water Tank Strainers, Install WORK ITEM 21: Fuel Valves, Replace WORK ITEM 22: Fire Prevention, Provide iii (REV-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (REV-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 26B-CB-IV-801-001, Rev -, Booklet of General Plans Coast Guard Drawing 35-LRI-II-801-001, Rev -, General Arrangement Coast Guard Drawing 418A-WMSL_100_1, Rev B, General Arrangements Coast Guard Drawing 418A-WMSL_100_6, Rev A, Inboard and Outboard Profiles Coast Guard Drawing 418A-WMSL_180_3, Rev C, SS-1-69-2 Fan Fdn Modifications Coast Guard Drawing 418A-WMSL_512_3, Rev C, HVAC Modifications for Dry Provisions Stowage

Mods Coast Guard Drawing 418A-WMSL_528_1, Rev A, Plumbing and Interior Deck Drain Diagram Coast Guard Drawing 418A-WMSL_540_1, Rev C, Fuel Oil Diagram Coast Guard Drawing 418A-WMSL_540_2, Rev A, Diesel Eng And Gas Turb LO Fill, Trans, & Service

Sys Coast Guard Drawing 418A-WMSL_551_1, Rev A, Compressed Air Diagram Coast Guard Drawing 418A-WMSL_556_3, Rev A, Bow Thruster HPU Filter Cart Quick Connections Coast Guard Drawing 418A-WMSL_556_4, Rev -, Anchor Windlass HPU Filter Cart Quick Connections Coast Guard Drawing 418A-WMSL_556_5, Rev -, GT Hydraulic Start HPU Filter Cart Quick

Connections Coast Guard Drawing 418A-WMSL_556_6, Rev-, Stern Gate HPU Filter Cart Quick Connections Coast Guard Drawing 418A-WMSL_583_1, Rev -, Folding Boom Crane HPU Filter Cart Quick

Connections Coast Guard Drawing 418A-WMSL_593_6, Rev -, Reroute Sewage Piping iwo Dry Provisions Rm Coast Guard Drawing 418A-WMSL_672_2, Rev D, Dry Provisions Storeroom Modifications Coast Guard Drawing 418A-WMSL_801_1, Rev B, Booklet of General Plans Coast Guard Drawing 750 WMSL_100_530, Rev F, Modifications incidental to the installation of Allied

Dual Pont Davit (HAMILTON, JAMES & MUNRO).

Coast Guard Drawing 750-WMSL_100_11, Rev J, Unit 1110 Structure – Inner Bottom, 1st Platf & 2nd

Deck – Bow to Fr 10 (ASC100111) Coast Guard Drawing 750-WMSL_100_12, Rev K, Unit 1120 Structure - Main Deck to 01 Level - Bow to Fr 10 (ASC100112) Coast Guard Drawing 750-WMSL_100_13, Rev L, Unit 1210 Structure – Inner Bottom To 1st Platform –

Fr 10 to Fr 22 (ASC100121) v (REV-0)

Coast Guard Drawing 750-WMSL_100_16, Rev J, Unit 1240 Structure - Main Deck to 01 Level - Fr 9 to Fr 22 (ASC100124)

Coast Guard Drawing 750-WMSL_100_18, Rev L, Unit 1320 Structure – 1st Platform To 2nd Deck-Fr- 22 To Fr 35 (ASC100132)

Coast Guard Drawing 750-WMSL_100_20, Rev K, Unit 1340 Structure - Main Deck to 01 Level - Fr 22 to Fr 35 (ASC100134)

Coast Guard Drawing 750-WMSL_100_21, Rev F, Unit 2100 Struct – Inner Bottom – Fr 35 to Fr 44

(ASC100210)

Coast Guard Drawing 750-WMSL_100_23, Rev J, Unit 2120 Structure – 1st Platf to 2nd Deck Fr 35 to Fr

44 (ASC100212)

Coast Guard Drawing 750-WMSL_100_30, Rev M, Unit 2240 Structure - Main Dk to 01 Lvl - Fr 44 to Fr

52 (ASC100224)

Coast Guard Drawing 750-WMSL_100_36, Rev N, Unit 3110 Structure 1st Platform and Below Frs 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL_100_37, Rev H, Unit 3120 Structure – 1st Platf to 2nd Dk- Fr 64 to Fr

76 (ASC100312)

Coast Guard Drawing 750-WMSL_100_40, Rev M, Unit 3210 Structure – Inner Bot To 1st Platform – Fr 76 To Fr 88 (ASC100321)

Coast Guard Drawing 750-WMSL_100_43, Rev L, Unit 3240 – Main Deck To 01 Level – Fr 76 To Fr 82

(ASC100324)

Coast Guard Drawing 750-WMSL_100_44, Rev K, Unit 3320 Struct – Inner Bottom – 2nd Deck Fr 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL_100_45, Rev K, 2nd Dk to Main Dk - Fr 82 to Aft (ASC100333) Coast Guard Drawing 750-WMSL_100_49, Rev L, Unit 4220 Structure - 02 Lvl and Above - Fr 33 to Fr

44 (ASC100422)

Coast Guard Drawing 750-WMSL_100_51, Rev J, Unit 4310 Structure – 01 Level to 02 Level – Frame

44 to Frame 52 Coast Guard Drawing 750-WMSL_100_52, Rev J, Unit 4320 Structure – 02 Level and Above – Frame 48 to Frame 53 Coast Guard Drawing 750-WMSL_100_53, Rev J, Unit 4420 Structure – 01 Level and above – Frame 52 to Frame 67 Coast Guard Drawing 750-WMSL_100_538, Rev -, Unit 4130 Structure 03 Level - Pilot House - WMSL

754 & Follow Coast Guard Drawing 750-WMSL_100_83 Rev A, General Arrangements NSC5 & Follow Coast Guard Drawing 750-WMSL_100_84, Rev -, Topside Configuration for NSC 6 & Follow Coast Guard Drawing 750-WMSL_100_89, Rev A, Topside Configuration for NSC 8 and Follow

(AS8100004)

Coast Guard Drawing 750-WMSL_167_1, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001) Coast Guard Drawing 750-WMSL_167_7, Rev C, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL_202_501, Rev E, MCMS Remote Terminal Units Fire Zone No. 2

Deck Plan Coast Guard Drawing 750-WMSL_300_2, Rev C, Electrical Standard Details (ASC300003) Coast Guard Drawing 750-WMSL_320_22, Rev F, Power Operated Valve Deck Plan Wiring Diagram vi (REV-0)

Coast Guard Drawing 750-WMSL_320_4, Rev D, Power Sys Dk Plan - 1st Platf & Below, Fwd of Fr 36 & Aft of Fr 70 Cable Routing (ASC320003)

Coast Guard Drawing 750-WMSL_320_42, Rev C, Electrical One Line Diagram (NSC 6 SRD) Coast Guard Drawing 750-WMSL_320_579, Rev -, Electrical Installations Iwo New Aft Folding Cranes Coast Guard Drawing 750-WMSL_500_2, Rev E, Resilient Hanger Details & Installation (ASC500002) Coast Guard Drawing 750-WMSL_501_2, Rev E, Machinery Arrangement Coast Guard Drawing 750-WMSL_501_4, Rev D, Misc Independent Tanks Design and Details and L/M

(ASC501004)

Coast Guard Drawing 750-WMSL_508_1, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL_512_534, Rev D, HVAC Equipment List Coast Guard Drawing 750-WMSL_512_59, Rev D, HVAC Equipment List (ASC512004) Coast Guard Drawing 750-WMSL_520_1, Rev H, Seawater Cooling System Diagram (ASC520001) Coast Guard Drawing 750-WMSL_520_20, Rev B, Seawater Cooling System Diagram WMSL 750 Only Coast Guard Drawing 750-WMSL_520_4, Rev E, Salt Water Cooling Unit 1320 Coast Guard Drawing 750-WMSL_520_504, Rev D, Seawater Cooling Piping Mods IWO Dual Point

Davit Installation Coast Guard Drawing 750-WMSL_520_506, Rev F, Auxiliary Seawater Piping Mods FWD of FR 52 Coast Guard Drawing 750-WMSL_528_15, Rev E, Plumbing & Interior Deck Drains and Vent System

Unit 2110 (ASC528211-PD) Coast Guard Drawing 750-WMSL_528_502, Rev -, Forward Gray Water Tank Transfer to Aft Tank Coast Guard Drawing 750-WMSL_528_503, Rev A, Aft Gray Water Tank Strainer Install Coast Guard Drawing 750-WMSL_528_504, Rev -, FWD Gray Water Tank Strainer Install Coast Guard Drawing 750-WMSL_540_54, Rev B, Fuel Transfer Unit 4310 Coast Guard Drawing 750-WMSL_556_505, Rev -, Steering Gear Hydraulic Filter Cart Quick

Connections Coast Guard Drawing 750-WMSL_583_2, Rev D, Small Boat Starboard Handling System Arrangement

& Details Coast Guard Drawing 750-WMSL_583_508, Rev -, Installations IWO Aft Folding Cranes Coast Guard Drawing 750-WMSL_583_518, Rev D, Hydraulic Piping Mods IWO Dual Point Davit

Installation Coast Guard Drawing 750-WMSL_600_30, Rev K, Fab & Instl of Hull Outfit Design, Unit 3140

(ASC600314)

Coast Guard Drawing 750-WMSL_631_2, Rev M, Paint Schedule (ASC631002) Coast Guard Drawing 750-WMSL_634_1, Rev H, Deck Covering Schedule (ASC634001) Coast Guard Drawing 750-WMSL_635_2, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL_635_502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire

(WMSL 754 & Follow) Coast Guard Drawing 750-WMSL_640_502, Rev -, Furniture Schedule (WMSL 754 & Follow) Coast Guard Drawing 750-WMSL_85_25, Rev -, Compartment Areas & Volumes NSC 3 & follow

(AS3085012)

Coast Guard Drawing 750-WMSL-100-040, Rev M, Unit 3210 Structure – Inner Bot To 1st Platform – Fr

76 To Fr 88 (ASC100321) vii (REV-0)

Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes And Links Coast Guard Fleet Drawing FL_1702_11, Rev -, Inspection of Sheaves NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems NAVSEA Drawing 803-1623053, Rev -, Scuttle, WT, Raised, Quick Acting, 12 Dia 15 psi-Arrangement NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems

COAST GUARD PUBLICATIONS

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel

BOAT DAVIT - MODELS DDP11000CTS & SP2200 (S/N: 2328-753, 2329-751, 2332-750) -

TECHNICAL MANUAL

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual Coast Guard Technical Publication (TP) 14025, Rev A, Apr 2025, Ship Service Diesel Generator Sets

Caterpillar 3512B Marine Auxiliary Technical Manual Volume 1 Coast Guard Technical Publication (TP) 14025, SWBS 311, Nov 2022, Ships Service Diesel Generator

Sets, Caterpillar 3512B Marine Auxiliary Technical Manual Volume I Coast Guard Technical Publication (TP) 7119, Rev A, SWBS 311, Dec 2023, Ship Service Diesel

Generators Model 3512B Coast Guard Technical Publication (TP) 7368C, SWBS 311, Feb 2022, Ship Service Diesel Generators

(SSDG) Model 3512B Parts Manual Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models DDP11000CTS

& SP2200 (S/N – 2313 & 2315) We need the serial number of the new Davit Coast Guard Technical Publication (TP) 7903, SWBS 583, Oct 2021, Aft Boat Handling System –Model

FB90-28

Coast Guard Technical Publication (TP) S9514-F1-MMA-010, SWBS 514, Jun 2020, Air Conditioning

Plant - 130-Ton Capacity, HFC-134A - Description, Operation & Maintenance - REV 2 Fire Prevention and Response MIL-PRF-1149E, 2019, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

NOTE

OTHER REFERENCES

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes viii (REV-0)

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior Deck Covering Systems

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

OTHER REFERENCES

Allied Systems Drawing Number 68992, 2013, General Arrangement Allied Systems Drawing Number 70082, 2013, Installation Drawing American National Standards Institute (ANSI/EASA) AR100, 2020, Recommended Practice for the

Repair of Rotating Electrical Apparatus American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of

Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion Caterpillar Application and Installation Guide, EMCP 4.1, 4.2 Generator Set Control Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) ix (REV-0)

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose

Assemblies Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine Applications Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning x (REV-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N Resilient mount type

6E2000 Mil Spec MIL- M-17508, Barry

Controls 3114-4Â

NSN: 5342-00-598-8825Â 18 ea. 460.00

2 N Allied Systems Dual Point Davit with Control Console

DDP11000CTS & SP2200

NSN:2030- 016306123

1 ea. 480,000

2&3 Y *CB-OTH Mark IV (CG Drawing 26B-CB-

IV-801-001)

N/A 1 ea. N/A

3 Y *Long Range Interceptor II (LRI-II)

Cutter Boat (CG Drawing 35-LRI-II-

801-001)

N/A 1 ea. N/A

3 N Filter, Return (HPU) for Item 9

4330-01-520-6778 / YMD-

8861-R (18LZ5)

1 ea. 101

3 N Filter, Return (HPU) for Item 19

2940-01-670-3448 / YMD-

10416-R (8ZZ5)

1 ea. 78

3 N Filter, Pressure (#2 & #4 Cranes)

2590-01-693-8313 / YMD-

12209-R

4 ea. 1017

3 N Filter, Pressure (#3 Crane)

4330-01-694-1197 / YMD-

12234-R

1 ea. 615

3 N Filter, Breather (HPU) 2815-01-624-2316 / YMD-

12201 (D-AB-2)

1 ea. 77

4 Y CRANKSHAFT NSN: 2815-01-511-2837 PN:

128-6786

1 42,164.08

4 N WIRING HARNESS PN: 445-7604 1 5,000.00

4 N WIRING HARNESS PN: 445-7605 1 5,000.00

4 N WIRING HARNESS PN: 260-0003 1 5,000.00

4 Y CYLINDER PACK PN: 10R-4343 12 2,986.49

4 Y TURBOCHARGER NSN: 2950-01-505-2590 PN:

509-1016 2 12,649.08

4 Y FUEL INJECTORS NSN: 2910-01-576-1910 PN:

392-0217

12 1979.73

4 N VULKAN COUPLING PN: 2X4103A003 1 4,515.00

4 Y HEAD GP-CYL BSC PN: 3356220 12 2,732.87

4 N SEAL-O-RING NSN: 5330-01-517-8234 PN:

0336031 3 1

4 Y ROCKER ARM AS NSN: 2815-01-517-8234 PN:

2816159

12 242.69

4 Y ROCKER ARM AS NSN: 2815-01-521-1641 PN: 24 185.36

xi (REV-0)

2302621

4 Y DAMPER GP-BASIC PN: 1463740 1 9,516.38

4 Y SPRING-INJECTOR NSN: 5360-01-506-9425 PN:

1003878 12 45.14

4 N BEARING-

CAMSHAFT

PN: 1011198 14 64.52

4 N PLATE-THRUST PN: 1011365 1 36.53

4 N WASHER-THRUST NSN: 3120-01-517-8256 PN:

1011368 2 1

4 N BUSHING PN: 1011372 1 71.91

4 N SEAL-O-RING NSN: 5331-01-419-3124 PN:

1092332 6 27.91

4 N SEAL-O-RING NSN: 5331-01-477-1958 PN:

1097411

2 40.68

4 Y LIFTER AS PN: 2827944 12 273.23

4 N SEAL-O-RING PN: 1123102 4 6.28

4 N GASKET NSN: 5330-01-506-6825 PN:

1228856 2 2.74

4 N BUSHING PN: 1259751 2 53.86

4 N SEAL-INTEGRAL NSN: 5331-014771961 PN:

1272176 12 6.34

4 N BUSHING NSN: 3120-01-464-9251 PN:

1275400

2 47.50

4 N HARNESS AS-

WIRING

NSN: 6150-01-508-1233 PN:

1326469

12 17.15

4 N SEAL-O-RING (WAS

6V4589)

PN: 1367227 4 6.67

4 N SHIELD AS-

EXHAUST

PN: 1406468 1 727.43

4 N SHIELD AS-

EXHAUST

PN: 1406469 1 754.38

4 N BUSHING PN: 1409597 2 76.14

4 N HOSE-ELBOW NSN: 4730-01-507-1292 PN:

1417143 1 14.67

4 N GASKET-PLATE PN: 1445692 12 23.22

4 N SEAL-PLATE PN: 1492209 65 101.13

4 N SEAL-RING PN: 1515257 2 104.57

4 N BUTTON NSN: 2815-01-517-8778 PN:

1546389 36 10.09

4 Y PUMP AS-FUEL

PRIMING

PN: 1623906 1 324.77

4 N GASKET NSN: 5330-01-521-3861 PN:

1637826

1 5.50

4 N HOSE AS PN: 1874606 1 66.34

4 N SEAL-O-RING NSN: 5331-00-580-1226 PN:

1H9696 1 0.63

4 N BELLOWS AS PN: 2071364 10 774.65

4 N BELLOWS AS PN: 2071390 2 636.94

4 Y LIFTER AS-VALVE PN: 5744543 24 273.48

xii (REV-0)

4 N SEAL-O-RING PN: 2147566 12 4.54

4 N SEAL-O-RING NSN: 5331-01-513-5210 PN:

2147568 40 3.56

4 N HOSE-TEE PN: 2176692 1 72.40

4 N SEAL-O-RING PN: 2287090 2 5.44

4 N SEAL-O-RING PN: 2287097 1 15.89

4 N GASKET NSN: 5330-01-584-5361 PN:

2301072 2 2.23

4 Y SHAFT AS PN: 2302633 12 315.13

4 Y GEAR-FLYWHEEL PN: 2330643 1 1161.30

4 N SEAL-INTEGRAL NSN: 5330-01-066-5364 PN:

2348937 2 21.34

4 N SEAL-O-RING NSN: 5331-01-521-3862 PN:

2353546

3 27.63

4 N SEAL-O-RING PN: 2385080 3 5.92

4 N SEAL-O-RING PN: 2385081 13 6.67

4 N SEAL PN: 2407032 12 69.21

4 N GASKET NSN: 5330-01-524-2224 PN:

2415928 12 2.34

4 N GASKET PN: 2416236 1 4.82

4 N GASKET NSN: 5330-01-584-5312 PN:

2432288 4 8.50

4 N SEAL-O-RING (WAS

125-9794)

PN: 2594598 1 28.16

4 N SEAL-O-RING (was 3P-0654)

NSN: 5330-00-367-5657 PN:

2594600

1 2.25

4 N SENSOR GP-

TEMPERATURE

PN: 2639597 12 817.36

4 Y BRIDGE FLOAT NSN: 6115-01-555-8293 PN:

2657537

12 46.79

4 Y BRIDGE FLOAT NSN: 6115-01-555-8294 PN:

2657538

12 34.48

4 N HOSE PN: 2693129 1 41.09

4 N SEAL-O-RING (was

3P-0655)

NSN: 5331-01-352-9338 PN:

2697885 3 1

4 N SEAL NSN: 5330-015066835 PN:

2720758

12 20.90

4 N SEAL PN: 2720759 12 30.60

4 N SEAL-VALVE

COVER

PN: 2720760 12 29.10

4 N SHIELD PN: 2843920 2 171.25

4 N SEAL-O-RING NSN: 5331-015872007 PN:

2986387 1 31.60

4 N LOCKNUT PN: 2K4973 4 0.70

4 N LOCKNUT PN: 2N2766 4 7.27

4 N GASKET NSN: 5330-012098048 PN:

2W0752 2 1.77

4 N GASKET PN: 3094550 1 238.81

xiii (REV-0)

4 N HOSE AS PN: 3095088 1 75.46

4 N SEAL-O-RING (was

7X-1547)

PN: 3103954 1 33.26

4 N SEAL-O-RING (was 6J-2245)

PN: 3237347 12 6.54

4 N GASKET-CYLINDER

HEAD

PN: 3628264 12 78.79

4 N GASKET-HEAT

EXCHANGER

NSN: 5330-00-074-3505 PN:

3H5939

1 4.38

4 N SEAL-O-RING NSN: 0000-XF-C34-9124 PN:

3J1907

3 1

4 N SEAL-O-RING NSN: 5331-01-049-1292 PN:

3J7354

2 0.16

4 N SEAL-O-RING NSN: 5331-00-948-6482 PN:

3K0360

5 0.84

4 N GASKET NSN: 5330-01-021-9052 PN:

3P6061

1 6.66

4 N SEAL AS-WATER PN: 4200652 48 3.93

4 N SEAL AS-WATER PN: 4200653 48 4.57

4 N GASKET PN: 4289129 12 62.71

4 N GASKET NSN: 5331-01-655-6797 PN:

4289130 20 70.67

4 N SEAL-O-RING (was 6V-4368)

PN: 4477206 4 17.49

4 Y CAMSHAFT AS PN: 4522501 1 4,055.19

4 Y CAMSHAFT AS PN: 4522502 1 3,721.33

4 Y CAMSHAFT AS PN: 4522503 1 4,055.19

4 Y CAMSHAFT AS PN: 4522504 1 3,778.94

4 N GASKET (was 8N-

9885)

PN: 4973911 2 15.08

4 N GASKET-COPPER PN: 5310-00-246-0266 PN:

4B8407

8 1.52

4 N SEAL-O-RING NSN: 5331-00-599-0936 PN:

4F7387

1 3.05

4 N GASKET NSN: 5330-013984225 PN:

4H7869

3 5.01

4 N GASKET NSN: 5330-01-053-4834 PN:

4N1320

2 2.81

4 N SEAL-O-RING NSN: 0000-XF-C36-0329 PN:

4S5898

12 1

4 N SHIELD AS-

EXHAUST (was 143-

0504)

PN: 5051567 1 707.94

4 N SHIELD AS-

EXHAUST (was 143-

0505)

PN: 5051568 1 1,268.79

4 N PLATE-SPACER PN: 5197297 12 385.38

4 N SEAL PN: 5328532 4 25.40

4 N HOSE AS PN: 5755643 2 76.57

xiv (REV-0)

4 N SEAL-O-RING NSN: 5331-00-576-5291 PN:

5B4399

1 4.31

4 N SEAL-O-RING NSN: 5331-00-165-1961 PN:

5D5957

9 1.40

4 N SEAL-O-RING NSN: 5331-01-317-9502 PN:

5P0840

27 5.29

4 N HOSE PN: 5P1469 5 0.60

4 N SEAL-O-RING NSN: 5331-01-036-8537 PN:

5P4892 7 12.11

4 N SEAL-O-RING NSN: 5331-01-045-5605 PN:

5P5846

1 1.13

4 N SEAL-O-RING NSN: 5330-01-273-1535 PN:

5P7530

12 9.18

4 N SEAL-O-RING NSN: 5331-01-351-5348 PN:

5P7818

1 25.03

4 N SEAL-O-RING NSN: 5331-01-317-9503 PN:

5P8210

2 8.90

4 N BOLT-HIGH

TEMPERATURE

PN: 5P8880 4 10.84

4 N GASKET NSN: 5330-00-297-6548 PN:

6F4868

2 3.82

4 N SEAL-O-RING PN: 6J2680 7 4.43

4 N SEAL-O-RING NSN: 5331-01-287-6293 PN:

6K6307 1 7.50

4 N SEAL-BONDED PN: 6V0405 4 4.20

4 N SEAL-O-RING NSN: 5331-01-004-5034 PN:

6V1454 2 0.88

4 N SEAL-O-RING PN: 6V3348 11 9.81

4 N SEAL-O-RING NSN: 5331-01-005-3702 PN:

6V3907 6 3.86

4 N SEAL-O-RING PN: 6V3908 1 29.21

4 N SEAL-O-RING NSN: 5331-01-317-9507 PN:

6V3917 4 37.75

4 N SEAL-O-RING NSN: 5331-00-020-0203 PN:

6V5048

9 0.25

4 N SEAL-O-RING NSN: 5331-01-351-2742 PN:

6V5064

2 7.50

4 N SEAL-O-RING NSN: 5331-01-317-9504 PN:

6V5066

5 5.84

4 N SEAL-O-RING NSN: 5330-01-303-3824 PN:

6V5101

13 25.92

4 N SEAL-O-RING NSN: 5331-01-429-4566 PN:

6V5103

4 41.55

4 N SEAL-O-RING PN: 6V6228 36 7.92

4 N SEAL-O-RING NSN: 5331-014132754 PN:

6V6609 2 1.25

4 N SEAL-O-RING PN: 6V8001 1 23.33

4 N SEAL-O-RING NSN: 5331-01-483-9434 PN:

6V8002 1 25.25 xv (REV-0)

4 N SEAL-O-RING NSN: 5330-00-143-8562 PN:

6V8260

1 1

4 N SEAL-O-RING NSN: 5331-01-317-9506 PN:

6V9027

1 1.16

4 N SEAL-O-RING NSN: 5331-01-352-9337 PN:

6V9769

12 2.55

4 N WASHER AS-

THRUST

NSN: 3120-01-322-6009 PN:

7C3258

2 117.36

4 Y VALVE-CHECK NSN: 4820-01-417-1578 PN:

7E3921

1 115.69

4 N BOLT-HIGH

TEMPERATURE

NSN: 5306-01-290-8082 PN:

7L6443

80 11.44

4 N GASKET NSN: 5330-01-209-8018 PN:

7N3049

1 48.67

4 N WASHER-THRUST PN: 7N3218 2 66.09

4 N GASKET NSN: 5330-01-208-2922 PN:

7N3368 1 3.58

4 N GASKET NSN: 5330-01-209-4114 PN:

7N4320

2 11.15

4 N GASKET NSN: 5330-01-210-4988 PN:

7N4932

1 2.62

4 N GASKET NSN: 5330-01-208-6754 PN:

7N4945

3 1.54

4 N GASKET-MANIFOLD NSN: 5330-01-208-7589 PN:

7N5080

12 2.84

4 N WASHER-THRUST NSN: 3120-01-322-2933 PN:

7N5246

2 61.95

4 N SEAL-

RECTANGULAR

PN: 7N6806 4 1.29

4 N WASHER-THRUST PN: 7N7539 2 108.03

4 N SEAL-O-RING NSN: 5330-01-317-9474 PN:

7X4805 3 3.71

4 Y ROD END NSN: 3120-01-350-6917 PN:

7X7875

2 28.20

4 N SEAL-O-RING NSN: 5331-01-449-6223 PN:

8C0562

3 2.53

4 N SEAL-THREAD (was 5R-7136)

PN: 8J6775 2 7.02

4 N GASKET NSN: 5331-01-207-0274 PN:

8N2559

1 34.05

4 N SEAL-O-RING NSN: 5331-01-352-9339 PN:

8T1919

14 4.71

4 N SEAL-O-RING NSN: 5331-01-303-1535 PN:

8T2928

3 3.12

4 N SEAL-O-RING NSN: 5331-01-303-1536 PN:

8T2929

3 3.19

4 N RING-RETAINING NSN: 0000-XF-C25-6854 PN:

9F7707

36 2.10

4 N GASKET NSN: 5330- 00-429-3727 PN: 2 1.08

xvi (REV-0)

9L1480

4 N BOLT-HIGH

TEMPERATURE

NSN: 5306-01-429-3096 PN:

9L7373 52 3.35

4 N SEAL-O-RING NSN: 5331-00-951-1574 PN:

9M2610

1 17.60

4 N SEAL PN: 9X7523 2 13.97

4 N BOLT-LOCKING PN: 9X8872 48 0.60

4 N GASKET NSN: 5330-01-317-9529 PN:

9Y8389 2 2.97

4 N SEAL PN: 1073759 2 417.40

4 Y CORE AS-

AFTERCOOLER

PN: 2828217 1 6,037.79

4 N SEAL-O-RING NSN: 5331-01-317-9506 PN:

6V9027

1 1.16

4 N MAIN BEARING PN: 149-6035 7 273.32

4 N THRUST PLATE PN: 7C-6209 2 503.69

4 N SEAL-CRANKSHAFT

(was 113-8432)

PN: 5697728 1 234.78

4 N SEAL-CRANKSHAFT

(was 113-8433)

PN: 5697729 1 227.48

4 N BEARING-

CONNECTING ROD

NSN: 3120- 01-297-7501 PN:

1077330

12 185.26

4 Y PUMP GP-F XFR NSN: 4320-01-609-8802 PN:

313-7770

1 1,214.08

4 Y INJECTOR GP-FUEL NSN: 2910-01-576-1910 PN:

392-0217

12 2531.50

4 Y PUMP GP-ENG OIL NSN: 2815-01-337-8842 PN:

4P5638

1 3,645.18

4 N SEAL-O-RING (was 3P-0654)

NSN: 5330-00-367-5657 PN:

2594600

2 2.25

4 N SEAL-O-RING (was 7X-1547)

PN: 3103954 2 33.26

4 N SEAL-O-RING NSN: 5331-01-350-5345 PN:

5P8872

1 35.42

4 Y CORE GP-O CLR PN: 4W4980 1 4,722.77

4 N SEAL-O-RING NSN: 5331-01-419-3124 PN:

1092332 2 27.91

4 N GASKET NSN: 5330-01-543-6637 PN:

2473796

2 10.58

4 N BOLT NSN: 5306-00-260-4508 PN:

0S1594

4 17.04

4 N SEAL-O-RING (was 5P-9890)

NSN: 5331-01-564-9568 PN:

1123540

4 8.37

4 N SEAL-O-RING NSN: 5331-01-564-9567 PN:

1367227

2 0.80

4 N BOLT PN: 1653932 2 1.09

4 N BOLT (was 0T-0573) NSN: 5306-01-564-4362 PN:

1653934 2 1.46

4 N SEAL PN: 1782437 2 155.86

xvii (REV-0)

4 N SEAL-O-RING NSN: 5331-01-604-9024 PN:

1808424

3 1

4 N BOLT PN: 1A5964 4 2.03

4 N HOSE AS NSN: 4720-01-543-1695 PN:

2525658 2 24.37

4 N GASKET NSN: 5330-01-543-6619 PN:

2528374

2 11.21

4 N BOLT NSN: 5306-01-684-3553 PN:

3008579

8 25.51

4 N NUT-FLANGE PN: 3102233 8 2.88

4 N GASKET NSN: 5330-01-584-5356 PN:

3419211 8 2.37

4 N HOSE AS PN: 3836859 1 64.55

4 N GASKET-EXHAUST NSN: 5330-01-684-3696 PN:

4537800 4 5.40

4 N GASKET NSN: 5330-01-506-6843 PN:

4P4460

2 1.26

4 N HOSE AS PN: 5326587 1 58.42

4 N BOLT-HIGH

TEMPERATURE

PN: 6V1943 12 1.90

4 N SEAL-O-RING NSN: 5331-01-351-2742 PN:

6V5064

1 7.5

4 N SEAL-O-RING NSN: 5331-01-413-2754 PN:

6V6609

7 1.25

4 N BOLT-HIGH

TEMPERATURE

NSN: 5306-01-525-1412 PN:

6V6753

8 5

4 N GASKET NSN: 5330-01-208-2922 PN:

7N3368

1 3.58

4 N GASKET NSN: 5330-01-377-5325 PN:

7N7559

2 7.38

4 N SEAL-O-RING NSN: 5331-00-973-8301 PN:

8L2786

2 0.55

4 Y TURBO GP-BASIC NSN: 2950-01-505-2590 PN:

5091016

2 12,649.08

4 N SEAL (was 149-5462) PN: 2714926 1 15.52

4 N SEAL-O-RING PN: 5H6734 1 10

4 Y PUMP GP-WATER PN: 4160610 1 1,000

4 N SEAL-O-RING NSN: 5331-01-521-3862 PN:

2353546 1 27.63

4 N GASKET NSN: 5330-01-333-9921 PN:

5N1940

1 6

4 N SEAL-O-RING PN: 6V3348 1 10

4 Y AUXILIARY WATER

PUMP GP

4243625 1 3,686.84

5 N 12 in D Raised Quick- Acting Watertight

Scuttle, w/ Coaming 6in x 3/16in, Steel, 15 psi

Juniper P/N : JE31890-

SRQXB02

2 ea. 7,000.00 (incl.

S&H)

16 N Switch, Thermostatic NSN: 5930-01-342-3911 (PN: 2 ea. 100.00 xviii (REV-0)

444-10)

17 Y EMCP 4.2B NSN: 2990-01-725-4554 PN:

592-5156 3 ea. 3,250.00

19 N Strainer, Sediment (3 inch IPS, Simplex Basket, 1/2 -inch

Perforated)

NSN: 4730-01-428-3199 2 ea. 5,500.00

21 N Flowserve Durco 8- BX2-L1111A1v1nz

Performance Butterfly Valve with Gear Wheel

Operator

NSN: 4820-01-F24-6975 2 ea. 5,302.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xix (REV-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Side Boat Davit, Renew

3 Folding Boom Cranes, Biennial

4 Ship Service Diesel Generator, Eng Major Overhaul

5 RQAWTS 12 D (1-93-1 and 1-93-2), Renew

8 Deck Covering (Slip-Resistant), Renew

11 Tanks (Aviation Fuel Service), Clean and Inspect

12 Tanks (MP Fuel Storage and Overflow), Clean and Inspect

14 Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect

15 Voids (Accessible), Clean and Inspect xx (REV-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (REV-0)

00000_0226_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (REV-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, at the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

3 (REV-0)

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Strenx 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037. The EPA ID for the Coast Guard Facility is CA7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection

4 (REV-0)

of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

5 (REV-0)

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (REV-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (REV-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK

ITEM # WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

8 (REV-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATI…