ATTACHMENT_1_-_Specifications_-KIMBALL_PSA2_HM&E_FY20_Rev-0.pdf
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- USCGC KIMBALL (WMSL 756) Post Shakedown Availability #2 (PSA-2) Hull, Mechanical, & Electrical (HM&E) FY20
- Solicitation number
- 70Z08520RP4501600
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ATTACHMENT 1 - Specifications Rev-0, 08 July 2019
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USCGC KIMBALL (WMSL 756)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2020
Developed By: Jason P Stonehouse
(Rev-0, 08 July 2019)
ATTACHMENT 1
USCGC KIMBALL (WMSL-418) DOCKSIDE AVAILABILITY FY2020
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics ............................................................................................................................ xiii General Requirements WORK ITEM 1: Tanks (Potable Water), Clean and Inspect WORK ITEM 2: Tanks (Ballast), Clean and Inspect WORK ITEM 3: Tanks (Potable Water), Preserve “Partial”-Optional WORK ITEM 4: Galley Grease Fire Extinguishing System, Inspect And Test WORK ITEM 5: Gas Turbine Module Fixed Co2 Fire Extinguishing System, Inspect And Test WORK ITEM 6: Heptafluoropropane (HFP) Fire Extinguishing System, Inspect and Test WORK ITEM 7: Water Mist Fire Extinguishing System, Inspect And Test WORK ITEM 8: Cargo Handling Elevator, Level 2 Inspect and Repair WORK ITEM 9: Forward and Aft Capstans, Annual Maintenance WORK ITEM 10: Temporary Services, Provide – Cutter WORK ITEM 11: Deck Covering (Slip-Resistant), Renew WORK ITEM 12: Tenting, Provide WORK ITEM 13: Tank Level Indicators (Grey Water Tanks) and sounding Tube, Remove WORK ITEM 14: Tank Level Indicator (Grey Water Tanks), Install WORK ITEM 15: VCHT Room Escape Scuttle and Ladder, Install WORK ITEM 16: Deck Covering (Polymeric), Repair and Seal WORK ITEM 17: Intake Ventilation, Modify WORK ITEM 18: Tanks (Grey Water), Clean and Inspect WORK ITEM 19: Tanks (Grey Water), Preserve “Partial” -Optional WORK ITEM 20: General Welding, Provide -Optional WORK ITEM 21: Tanks (Water Mist), Preserve “Partial”-Optional WORK ITEM 22: Tank Sounding Tube, Replacement WORK ITEM 23: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 24: Tanks (Fuel Oil Service ), Clean and Inspect WORK ITEM 25: Deck Covering, Wooden Flooring Install WORK ITEM 26: Tanks (Ballast), Preserve “Partial”, -Optional iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 418A-WMSL-320-004, Rev -, Electrical Mods to Suit Installation of VCHT
Escape Scuttle Coast Guard Drawing 418A-WMSL-505-001, Rev -, Piping Modifications to Suit VCHT Room Escape
Scuttle Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)
(ASC801001G)
Coast Guard Drawing 750-WMSL-506-1, Rev F, Overflow/Air Escapes Sounding Tubes Diag.
(ASC506001)
Coast Guard Drawing 750-WMSL-506-10, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 1240
(ASC506124-AE)
Coast Guard Drawing 750-WMSL-506-11, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 1310
(ASC506131-AE)
Coast Guard Drawing 750-WMSL-506-12, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit - 1320
(ASC506132-AE)
Coast Guard Drawing 750-WMSL-506-13, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit 1330
(ASC506133-AE)
Coast Guard Drawing 750-WMSL-506-14, Rev B, Air Escapes /Overflow/ Sounding Tubes - Unit 1340
(ASC506134-AE)
Coast Guard Drawing 750-WMSL-506-15, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 2100
(ASC506210-AE)
Coast Guard Drawing 750-WMSL-506-20, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 2200
(ASC506220-AE)
Coast Guard Drawing 750-WMSL-506-21, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 2210
(ASC506221-AE)
Coast Guard Drawing 750-WMSL-506-22, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 2220
(ASC506222-AE)
Coast Guard Drawing 750-WMSL-506-23, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 2230
(ASC506223-AE)
Coast Guard Drawing 750-WMSL-506-25, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 2300
(ASC506230-AE)
Coast Guard Drawing 750-WMSL-506-26, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 2330
(ASC506223-AE)
v (Rev-0)
Coast Guard Drawing 750-WMSL-506-27, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 3110
(ASC506311-AE)
Coast Guard Drawing 750-WMSL-506-28, Rev E, Overflow/ Air Escapes / Sounding Tubes - Unit 3120
(ASC506312-AE)
Coast Guard Drawing 750-WMSL-506-29, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 3130
(ASC506313-AE)
Coast Guard Drawing 750-WMSL-506-30, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 3140
(ASC506314-AE)
Coast Guard Drawing 750-WMSL-506-31, Rev D, Overflow / Air Escapes / Sounding Tubes - Unit 3210
(ASC506321-AE)
Coast Guard Drawing 750-WMSL-506-32, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit 3220
(ASC506322-AE)
Coast Guard Drawing 750-WMSL-506-33, Rev B, Overflow / Air Escapes / Sounding Tubes Unit - 3230
(ASC506323-AE)
Coast Guard Drawing 750 WMSL 506-34, Rev E, Overflow/ Air Escapes / Sounding Tubes - Unit 3240
(ASC506324-AE)
Coast Guard Drawing 750-WMSL-506-37, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 4110
(ASC506411-AE)
Coast Guard Drawing 750-WMSL-506-39, Rev D, Overflow/ Air Escapes / Sounding Tubes - Unit 2310
(ASC506231-AE)
Coast Guard Drawing 750 WMSL-506-4, Rev C, Ovfl / Air Escapes / Sounding Tubes Unit 1110
(ASC506111-AE)
Coast Guard Drawing 750-WMSL-506-40, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 2320
(ASC506232-AE)
Coast Guard Drawing 750-WMSL-506-43, Rev A, Overflow/ Air Escapes / Sounding Tubes - Unit 4420
(ASC506442-AE)
Coast Guard Drawing 750-WMSL-506-5, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 1120
(ASC506112-AE)
Coast Guard Drawing 750-WMSL-506-6, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 1210
(ASC506121-AE)
Coast Guard Drawing 750 WMSL 506-8, Rev C, Overflow/ Air Escapes / Sounding Tubes - Unit 1220
(ASC506122-AE)
Coast Guard Drawing 750-WMSL-506-9, Rev B, Overflow/ Air Escapes / Sounding Tubes - Unit 1230
(ASC506123-AE)
Coast Guard Drawing 750-WMSL-512-001, Rev H, HVAC System Diagram (ASC512001) Coast Guard Drawing 750-WMSL-512-008, Rev C, Vent & Air Cond Fan Rm (P) Mn Dk Unit 2140
(ASC512011)
Coast Guard Drawing 750-WMSL-512-020, Rev D, Vent & Air Cond Arrgt 1st Platf Unit 1320
(ASC512132)
Coast Guard Drawing 750-WMSL-512-024, Rev C, Vent & Air Conditioning Arr 1st Platf Unit 2120
(ASC512212)
Coast Guard Drawing 750-WMSL-512-033, Rev H, Vent & Air Conditioning Arr 2nd Dk Unit 2330
(ASC512233
Coast Guard Drawing 750-WMSL-512-037, Rev F, Vent & Air Cond Arr 2nd Dk Unit 3130
(ASC512313)
vi (Rev-0)
Coast Guard Drawing 750-WMSL-512-038, Rev G, Vent & Air Cond Arr Mn Dk Unit 3140
(ASC512314)
Coast Guard Drawing 750-WMSL-512-040, Rev F, Vent & Air Cond Arr 2nd Deck Unit 3230
(ASC512323)
Coast Guard Drawing 750-WMSL-512-044, Rev E, Vent & Air Cond Arr 02 Lvl Unit 4120
(ASC512412)
Coast Guard Drawing 750-WMSL-512-045, Rev E, Vent & Air Cond 01 Lvl Unit 4120 (ASC512421) Coast Guard Drawing 750-WMSL-512-059, Rev C, HVAC Equipment List (ASC512004) Coast Guard Drawing 750-WMSL-512-046, Rev F, Vent & Air Cond Arr 02 Lvl Unit 4220
(ASC512422)
Coast Guard Drawing 750-WMSL-512-068, Rev C, Vent & Air Conditioning Arr Mn Dk Unit 2140
(AS3512214)
Coast Guard Drawing 750-WMSL-512-061, Rev D, Vent & Air Cond Cps Fan Rm (P) 01 Lvl Unit 4210
(ASC512020)
Coast Guard Drawing 750-WMSL-512-062, Rev C, Vent & Air Cond Fan Room 02-29-1-Q Unit 4120
(ASC512021)
Coast Guard Drawing 750-WMSL-582-001, Rev D, Anchoring, Mooring, And Towing Arrangement
(ASC582001)
Coast Guard Drawing 750-WMSL-582-002, Rev G, Mooring and Towing Arrangement (ASC582002) Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)
(ASC801001G)
Coast Guard Drawing 750-WMSL-506-512, Rev -, Ferrous Sounding Tube Replacement A&D Coast Guard Drawing 750-WMSL-522-001, Rev G, Diagram Machinery Space Water Mist (ASC522001) Coast Guard Drawing 750-WMSL-522-002, Rev -, Machinery Space Water Mist System Description
(ASC522001-02)
Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Water Mist System Schematic
(ASC555049)
Coast Guard Drawing 750-WMSL-100-514, Rev -, General Arrangements Hull 3 & Follow (AS3100001) Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow
(AS3085012)
Coast Guard Drawing 750-WMSL-100-023, Rev H, Unit 2120 Structure - 1st Platf to 2nd Deck Fr 35 to
Fr 44 (ASC100212) Coast Guard Drawing 750-WMSL-100-024, Rev H, Unit 2130 Structure 2nd Deck to Main Deck - Fr 35 to Fr 44 (ASC100213) Coast Guard Drawing 750-WMSL-100-072, Rev -, Topside Configuration for NSC 5 & Follow
(AS5100004)
Coast Guard Drawing 750-WMSL-100-084, Rev -, Topside Configuration for NSC 6 & Follow
(AS6100004)
Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow
(AS7100001)
Coast Guard Drawing 750-WMSL-100-514, Rev F, General Arrangements NSC 3 Fellow (AS3100001) Coast Guard Drawing 750-WMSL-101-508, Rev D, C & A Second Deck Hull 3 &Follow (AS3101005) Coast Guard Drawing 750-WMSL-167-502, Rev C, Hatch & Scuttle List, Ship Wide (ASC167003) Coast Guard Drawing 750-WMSL-167-504, Rev E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow
(AS3167003)
vii (Rev-0)
Coast Guard Drawing 750-WMSL-180-013, Rev E, Fdn Arr Dwg Design Unit 2120 Bklt No. 1
(ASC180212)
Coast Guard Drawing 750-WMSL-180-014, Rev D, Fdn Arr Dwg Design Unit 2130 Bklt No. 1
(ASC180213)
Coast Guard Drawing 750-WMSL-300-017, Rev C, Unit 2120 1st Platf Fr 35 to Fr 44 Arr of Elect Eqpt
(ASC300212)
Coast Guard Drawing 750-WMSL-300-018, Rev C, Unit 2130 2nd Deck Fr 35 to Fr 44 Arr of Elect Eqpt
(ASC300213)
Coast Guard Drawing 750-WMSL-304-014, Rev C, Unit 2120-1st Platf-Fr 35 to Fr 44 Wireway Arrangement and Details (ASC304212)
Coast Guard Drawing 750-WMSL-320-514, Rev C, PWR Sys S/S Gen & Swbd Intcon Dk Plan & Elem Wrg Diag (ASC3200018)
Coast Guard Drawing 750-WMSL-330-005, Rev C, Lighting System Deck Plan AMR (UL & LL), MMR (Fwd & Aft) (UL & LL) (ASC330004)
Coast Guard Drawing 750-WMSL-330-011, Rev F, Lighting System Deck Plan Second Deck - Fwd of Fr
52 (ASC330007)
Coast Guard Drawing 750-WMSL-436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009) Coast Guard Drawing 750-WMSL-493-001, Rev E, Unclassified LAN Cable Block Diagram
(ASC493001)
Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M
(ASC508001)
Coast Guard Drawing 750-WMSL-528-016, Rev E, Plumbing & Interior Deck Drains and Vent System -
Unit 2120 (ASC528212-PD) Coast Guard Drawing 750-WMSL-528-041, Rev D, Plumbing Fixture Hook-Up Detail Booklet
(ASC528004)
Coast Guard Drawing 750-WMSL-530-010, Rev B, Potable Water Unit 2120 (ASC530212-PW) Coast Guard Drawing 750-WMSL-540-001, Rev G, Fuel Oil Diagram (ASC540001) Coast Guard Drawing 750-WMSL-593-027, Rev D, Sewage System Unit 2120 (ASC593212-SS) Coast Guard Drawing 750-WMSL-593-078, Rev C, Bilge & Oil Pollution Control System Unit 2120
(ASC593212-PC)
Coast Guard Drawing 750-WMSL-600-014, Rev E, Fab & Instl of Hull Design, Unit 2120 (ASC600212) Coast Guard Drawing 750-WMSL-602-004, Rev E, Photo luminescent Markings (ASC602006) Coast Guard Drawing 750-WMSL-602-010, Rev E, Label Plates List - Access, Frames and Bulkheads
(ASC602012)
Coast Guard Drawing 750-WMSL-623-500, Rev G, Vertical Ladder and Ladder Rung List and Details
Ship Wide (ASC623004) Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation (ASC635001) Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation ARR & Details Thermal, Acoustic, & Fire
(ASC635002)
Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)
(ASC801001G)
Coast Guard Drawing 750-WMSL-085-016, Rev, Tank Capacity Curves (WMSL 756 ONLY) Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001) Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard and Outboard Profile Coast Guard Drawing 750-WMSL-100-083 Rev A, General Arrangements NSC5 & Follow viii (Rev-0)
Coast Guard Drawing 750-WMSL-101-004, Rev G, C & A, First Platform (ASC101004) Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship
Wide (ASC167001) Coast Guard Drawing 750-WMSL-202-19, Rev A, Tank Level & Alarm Indication Sys Cable Running
Sheets (CRS) (ASC202014) Coast Guard Drawing 750-WMSL-300-13, Rev C, Unit 1330 2nd DK-FR 22 TO FR 35 Arrangement Of
Electrical Equipment (ASC300133) Coast Guard Drawing 750-WMSL-300-58, Rev C, Unit 3130 2nd DK - FR 64 TO FR 76 Arrangement Of
Electrical Equipment (AS3300313) Coast Guard Drawing 750-WMSL-506-011, Rev D, Overflow / Air Escapes / Sounding Tubes - Unit
1310 (ASC506131-AE)
Coast Guard Drawing 750-WMSL-506-012, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit - 1320
(ASC506132-AE)
Coast Guard Drawing 750-WMSL-506-013, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit
1330 (ASC506133-AE)
Coast Guard Drawing 750-WMSL-506-027, Rev D, Ovrflw / Airescapes / Sounding Tubes - Unit 3110
(ASC506311-AE)
Coast Guard Drawing 750-WMSL-506-028, Rev E, Overflow / Airescapes / Sounding Tubes Unit 3120 Coast Guard Drawing 750-WMSL-506-029, Rev D, Overflow / Air Escapes & Sounding Tubes Unit
3130 (ASC506313-AE)
Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator ARR & INSTL (ASC572002) Coast Guard Drawing 750-WMSL-085-016, Rev, Tank Capacity Curves (WMSL 756 ONLY) NAVSEA Drawing 803-1623057, Rev G, Scuttle, WT, Flush, Quick Acting, 25 Dia 25 psi-Arrangement NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation
Details
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual Coast Guard Technical Manual (Tech Man 7141), 25-JUN-07, Ultra Fog High Pressure Sprinkler
Systems Coast Guard Technical Publication (TP) 7018, 31-MAY-07, Main Gas Turbine (MGT) - Model
7LM2500-SB-MLG10-Installtion Instructions Coast Guard Technical Publication (TP) 7019, 31-MAY-07, Main Gas Turbine - Model LM2500 -
Service Manual Coast Guard Technical Publication (TP) 9557, 06-July 17, Capstan, MIDSHIP & AFT-Model 4A0100-
Operational &Maintenance Manual Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200 Coast Guard Technical Publication (TP) 7108, 21-JUN-07, Stores Elevator - Model 20833 Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70 Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (CIB) - Auxiliary
Machinery (Vol. IV) Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol. IV) –
Rev. 1 ix (Rev-0)
Coast Guard Technical Publication 7427 (TP 7427), 2014, R-102 Restaurant Fire Suppression System – Design, Installation, Recharge and Maintenance Manual
Coast Guard Yard Project YD-75H07 WI01, Rev -, Work Instruction to Support the Installation of an Emergency Escape Scuttle from VCHT Room 3-36-2-E on USCGC Stratton
Coast Guard Yard Project YD-75H07 WI01, Rev -, Work Item 2 : VCHT Room Emergency Egress Scuttle Installation
MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical
Power for Contractor Tools and Equipment Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard
Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean
Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior
Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary
Hull Accesses TCTO WMSL-418-TB6030, 201, Installation of Flush Mount Scuttle and Vertical Ladder as Secondary
Egress Route from VCHT Room 3-36-2-E to Crew Stateroom 2-36-8-l The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal
OTHER REFERENCES
MIL-DTL-15024F General Specifications for Plates, Tags, and Bands for Identification of Equipment American National Standards Institute (ANSI/EASA) AR100, 2015, Recommended Practice for the
Repair of Rotating Electrical Apparatus American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System
Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System
Components - Health Effects x (Rev-0)
American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.
American National Standards Institute (ANSI/EASA) AR100, 2015, Recommended Practice for the Repair of Rotating Electrical Apparatus ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric) Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health
Standards Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health
Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe
Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-15024F General Specifications for Plates, Tags, and Bands for Identification of Equipment MIL-DTL-24640, Nov 2011 Cable, Electric, -20 TO +105 °C, 600 VOLTS, Lightweight, Multi-Pair, 18
AWG, TYPE 2XSW (Including Variation Type 2XSOW) MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &
Submarines (Penetrations) MIL-STD-777, Aug 2002, Schedule of Piping, Valves, Fittings, And Associated Piping Components for
Naval Surface Ships National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and
Maintenance of Water-Based Fire Protection Systems Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level
Application/Selection Guide The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, and Maintenance Painting of Steel The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Abrasive Blast Cleaning xi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST ($/UNIT)
8 N Guide rollers Guide roller, Northern
Elevator, Drawing 20793020
J184796 4 ea. $2,555.79
8 N Wire rope .25 inch dia x 40 ft, IWRC, SST 7-9 strand
J188209 40 ft. $15.00
8 N Wire Rope 34’ Long each. 0.438 in 6 x 36
Rigth regular lay, IWRC Extra improved plow steel.
J188005 4 ea. $791.38
15 N 25” D Flush Deck Quick-Acting
Watertight Scuttle, Steel, Hinge, 15 psi
NAVSEA Dwg 803-1623057 Juniper Part Number:
JE7455-SF
1 ea. $2,730.00
15 N Container, stowage, for
EEBD
P/N: B-2B-4
(JDASHIPS.COM)
2 ea. $85.00
15 N Strobe Light, Warning Alarm (Red)
P/N : FB2PST120R 1 ea. $346.75
15 N Strobe Light, Warning Alarm (Amber)
P/N : FB2PST120A 1 ea. $346.75
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars):
Work Item Title
1 Tanks (Potable Water), Clean and Inspect
2 Tanks (Ballast), Clean and Inspect
7 Water Mist Fire Extinguishing System, Inspect And Test
11 Deck Covering (Slip-Resistant), Renew
15 VCHT Room Escape Scuttle and Ladder, Install
18 Tanks (Grey Water), Clean and Inspect xiii (Rev-0)
PRINCIPAL CHARACTERISTICS
418' WMSL
PHYSICAL
Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons
MACHINERY
Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK
HULL
Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel
ABS AH 36
Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"
ELECTRICAL
Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each
TANK CAPACITIES
Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal
1 (Rev-0)
00000_0618_FLT
REC_00000_FLT_Commercial Project @ CG Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is H18690390036.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility
3 (Rev-0)
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor shall be aware of the following:
3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
4 (Rev-0)
3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."
3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE
MANUFACTURER:
ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA
IS DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15
READINGS:
NAME OF QP-1/NACE
INSPECTOR
SIGNATURE CERT. # DATE /
TIME
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
NAME OF QP-1/NACE
INSPECTOR
SIGNATURE CERT. # DATE /
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
11 (Rev-0)
12314_1117_FLT
REC_12314_FLT418' WMSL (756 CGC KIMBALL) (0617)
WORK ITEM 1: Tanks (Potable Water), Clean and Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the tank listed in the Table 1.
TABLE 1 - TANKS
TYPE OF TANK LOCATION CAPACITY - 95% (GALLONS) LOW SUCTION (GALLONS)
Potable Water 3-68-3-W 6227 240
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)
(ASC801001G)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water
System Components - Health Effects American National Standards Institute/American Water Works Association (ANSI/AWWA)
C652, 2011, Disinfection of Water-Storage Facilities
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
12 (Rev-0)
• 3.6 Inspection
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Fluid contents
• Piping
• RO system components
• Deck grating.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.2 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast Guard Personnel perform an initial operational test of the TLI’s for tanks listed in paragraph 1.1 (Intent), to demonstrate existing operational condition. Submit a CFR.
3.3 Plug log. The Contractor shall keep a written record of all plugs put in any tanks vents. A separate list shall be kept for each tank being entered.
3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.
3.3.2 Ensure the plug log is available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.
3.4 Tank content removal. The Contractor shall remove and dispose of all fluids and/or residues in accordance with all applicable Federal, state, and local regulations.
3.5 Tank cleaning. The Contractor shall remove tank cover(s); clean tank interior surfaces free of all foreign materials, such as sediment, sludge and bacterial growth. Remove all persistent residues, taking care not to damage any tank coating system. Remove cleaning media and residues continuously from the tank during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.
3.6 Inspection. The Contractor shall visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CIR including the following, as applicable:
• Tank structural condition.
13 (Rev-0)
• Inaccessible areas, if any.
• Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.
• Tank level indicator (TLI) and/or float switch condition (if applicable).
• Sounding tube and striker plate condition.
• Suction and discharge piping condition.
• Fastener material and condition.
3.7 Tank closing. The Contractor shall notify the COR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector, and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to ANSI/NSF 61. Renew all stud cotton grommets (as applicable) upon reinstallation of manhole cover(s).
3.7.1 The Contractor shall renew 100% of nuts and washers.
3.8 Tank disinfecting. After all other work involving the potable water system and tank closing have been completed, the Contractor shall disinfect and treat the affected potable water tank(s) and associated disturbed piping and components, as necessary, to meet or exceed the requirements of AWWA C652.
After tank disinfecting; remove and dispose of all treated water in accordance with all Federal, state and local regulations. Ensure that no one enters the tanks once disinfection is completed.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.9 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the designated tank TLI’s to be in satisfactory operating condition. Submit a CFR.
4. NOTES
This section is not applicable to this work item
14 (Rev-0)
S19_XXX_123XX_ANS_0319_756
WORK ITEM 2: Tanks (Ballast), Clean and Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean, and inspect ballast tanks as listed in Table 1.
TABLE 1: TANKS (BALLAST)
TANKS COMPONENTS CAPACITY 100%
(GALLONs)
FLUID RESIDUES
(GALLONs)
Ballast Tank 5-16-1-W
Overhead & Bulkheads Inner Bottom, Structures
15,198 67
Ballast Tank 5-16-2-W
Overhead & Bulkheads Inner Bottom, Structures
15,220 67
Note : All information and quantities are approximate for bidding purposes only.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750-WMSL-100-017, Rev K, Unit 1310 Structure - Innerbottom to 1st
Platform - Fr 22 to Fr 35 (ASC100131) Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure - Inner Bot to 1st
Platform - Fr 76 to Fr 88 (ASC100321) Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow
(AS7100001)
Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)
(ASC801001G)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets
15 (Rev-0)
MIL-HDBK-291, Sep 1986, Cargo Tank Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
• 3.6 Inspection
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall protect non-affected vessel’s equipment, components, and spaces during surface preparation and…
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