70Z08520RP4500400 Attachment 2, Specifications.pdf

PDF 4 MB Posted Jan 30, 2020

Attached to: USCG POLAR STAR DRY DOCK FY20
Solicitation number: 70Z08520RP4500400
Issued by: Department of Homeland Security US Coast Guard

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70Z08520RP4500400 Attachment 3, Request for Clarification Form.pdf	PDF	Jan 30, 2020
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USCGC POLAR STAR (WAGB 10)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2020

Developed By: LT Matthew F Bogdan

(Rev-0, 23 September 2019)

USCGC POLAR STAR (WAGB-400) DRYDOCK AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ............................................................................................................................. xvi General Requirements .............................................................................................................................. xvii WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Appendages (U/W), Leak Test WORK ITEM 3: Voids (Non-Accessible), Leak Test WORK ITEM 4: Tanks (Ballast), Clean and Inspect WORK ITEM 5: Voids (Accessible), Clean and Inspect WORK ITEM 6: Propulsion Shafting, Strain Gauge and Air Gap Readings (All) WORK ITEM 7: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 8: Centerline Propulsion Hub Removal and Reinstallation WORK ITEM 9: Port Propulsion Hub Removal and Reinstallation WORK ITEM 10: Starboard Propulsion Hub Removal and Reinstallation WORK ITEM 11: Shaft Handling Equipment, Maintenance WORK ITEM 12: Sea Strainers (Hayward) Open, Clean, and Inspect WORK ITEM 13: Fixed CO2 And HALON Systems Annual Certification WORK ITEM 14: Miranda Davit, Biennial Inspection and Test WORK ITEM 15: Allied K280-70 Crane, Starboard, Annual Inspect and Repair WORK ITEM 16: Allied K280-70 Crane, Port, Annual Inspect and Repair WORK ITEM 17: Allied T60-60 Crane, Annual Inspect and Repair WORK ITEM 18: Fuel Oil Purifier (FOP) Overhaul, 4000 Hour WORK ITEM 19: Disconnect Coupling, Replace WORK ITEM 20: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 21: Elevators and Dumbwaiter, Annual Certification WORK ITEM 22: Tanks (Ballast), Preserve “Partial” WORK ITEM 23: Accessible Void(s), Preserve “Partial” WORK ITEM 24: Drydock WORK ITEM 25: Temporary Services, Contractor Facility, Provide WORK ITEM 26: Dock and Sea Trial Performance, Support, Provide WORK ITEM 27: U/W Body, Preserve, Partial (OPTIONAL) WORK ITEM 28: Temporary Fuel Oil Offload and Storage Drydock (OPTIONAL) WORK ITEM 29: Hydraulic Steering Isolation Valves, Remove WORK ITEM 30: Portable Surgical Lights and Emergency Lanterns, Install WORK ITEM 31: Propulsion Shaft Seal, Clean, Inspect, and Overhaul WORK ITEM 32: Deck Coverings (Interior Carpet) Renew WORK ITEM 33: Insulation Renewal Watertight Hatch WORK ITEM 34: Marinite Panel, Renewal WORK ITEM 35: Deck Preservation WORK ITEM 36: Piping and Electrical Junction Box , Remove WORK ITEM 37: Main Diesel Engines, Align WORK ITEM 38: Deck Covering (Polymeric), Replace WORK ITEM 39: Voids (Non-Accessible), Internal Surfaces, Preserve (OPTIONAL) WORK ITEM 40: Fire Prevention and Protection, Provide WORK ITEM 41: Joiner Doors, Replace WORK ITEM 42: Joiner Bulkhead, Renew iii (Rev-0)

WORK ITEM 43: Break Waters, Repair WORK ITEM 44: Break Waters (Internal Surfaces), Preserve (Additional) WORK ITEM 45: Speed Log, Overhaul Gate Valve, Renew Transducer Hull Collar Bushing WORK ITEM 46: Ship Service Diesel Generator, Clean & Inspect WORK ITEM 47: Forecastle Plenum Modification WORK ITEM 48: Lead-Based Paint and Asbestos-Containing Material, Perform Spot Abatement WORK ITEM 49: Vent Ducting Renewal, Diesel 1 WORK ITEM 50: Deck Covering (Ceramic Tile), Repair and Seal WORK ITEM 51: Miscellaneous Piping Repairs, Various Locations WORK ITEM 52: Main Propulsion Motors, Clean & Inspect WORK ITEM 53: Main Propulsion Generators, Clean & Inspect WORK ITEM 54: Decks - Exterior, Preserve (“Non-Skid MIL-SPEC” System) WORK ITEM 55: Flex Hose Assemblies, Renew WORK ITEM 56: MGT Exhaust Stacks, Repair WORK ITEM 57: Deck Plating, Renew (OPTIONAL) WORK ITEM 58: Main Reduction Gear (MRG), Maintenance and Inspection iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

10/23 1 19 Added Hardware Kit as GFP

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

USCGC POLAR STAR (WAGB-400) DRYDOCK AVAILABILITY FY2021

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 400 WAGB 103-3, Rev AF, Booklet of General Plans (POLAR STAR)

Coast Guard Drawing 400 WAGB 103-9, Rev K, General Arrangment of 02 Level & Above

Coast Guard Drawing 400 WAGB 103-32, Rev D, General Arrangement Modifications Incidental to Aft Crane Replacements

Coast Guard Drawing 400 WAGB 185-120, Rev -, Port CPP Hydraulic Reservoir Tank Fabrication Details

Coast Guard Drawing 400-WAGB 501-101, Rev -, Aft Motor Room Arrangement

Coast Guard Drawing 400 WAGB 700-1, Rev L, POLAR STAR Docking Plan

Coast Guard Drawing 400-WAGB 1100-1, Rev K, Structural Details & Notes

Coast Guard Drawing 400 WAGB 1101-2, Rev R, Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-3, Rev R, Shell Plating Aft

Coast Guard Drawing 400-WAGB 1102-1, Rev M, Inner Bottom Plating Fwd

Coast Guard Drawing 400-WAGB 1105-059, Rev B, Miranda Davit Relocation Installation General Arrangement and Structural

Coast Guard Drawing 400-WAGB 1106-8, Rev J, Main Deck Plating Aft FR 143 1/2

Coast Guard Drawing 400-WAGB 1106-9, Rev D, Breakwater

Coast Guard Drawing 400-WAGB 1106-10, Rev M, 01 Level Plating FWD Frame 143 1/2

Coast Guard Drawing 400 WAGB 1106-12, Rev K, 02 Level Plating

Coast Guard Drawing 400-WAGB 1112-15, Rev D, MTG AN/UQN-4 Transducer FR 63-65

Coast Guard Drawing 400 WAGB 1112-40, Rev A, Transducer Foundation SP 6-65-0-Q

Coast Guard Drawing 400-WAGB 1204-2, Rev H, Joiner Hardware and Lock List

Coast Guard Drawing 400 WAGB 1602-2, Rev V, Arrangement & Detail Floor Plate Lower Level Mach’y Spaces

Coast Guard Drawing 400-WAGB 1602-4, Rev Q, Interior Joiner Door Details

Coast Guard Drawing 400-WAGB 1602-5, Rev Q, Interior Joiner Door Schedule

Coast Guard Drawing 400 WAGB 1901-1, Rev AC, Painting Schedule

Coast Guard Drawing 400 WAGB 1906-1, Rev K, Zinc Protectors A&D

Coast Guard Drawing 400-WAGB 2001-9, Rev -, Science Upgrade Over-The-Side Handling System Structural Arrangement and Details vi (Rev-0)

Coast Guard Drawing 400-WAGB 2001-10, Rev -, Science Upgrade Oceanographic Equipment Handling System Rigging Arrangement and Details

Coast Guard Drawing 400 WAGB 2200-2, Rev D; Rudder Arrg’t & Det

Coast Guard Drawing 400-WAGB 2601-11, Rev C, Oceanographic Winch Arrg, Rigging & Misc Dets

Coast Guard Drawing 400-WAGB 2601-13, Rev -, Science Upgrade Oceanographic Equipment Handling System Rigging Arrangement and Details

Coast Guard Drawing 400 WAGB 2901-2, Rev H, Tank Capacity Curves

Coast Guard Drawing 400 WAGB 2901-3, Rev E, Tank Capacity Tables -- POLAR STAR

Coast Guard Drawing 400 WAGB 2901-13, Rev C, Intact Trim & Stability Booklet

Coast Guard Drawing 400-WAGB 2906-1, Rev E, Structural Welding Design & Sequence

Coast Guard Drawing 400-WAGB 3301-3, Rev X, Joiner General Arrangement Main Deck

Coast Guard Drawing 400-WAGB 3301-4, Rev V, Joiner General Arrangement 01 Level

Coast Guard Drawing 400-WAGB 3301-6, Rev P, Typical Joiner Details

Coast Guard Drawing 400-WAGB 3301-7, Rev Z, Joiner Bulkhead Layout

Coast Guard Drawing 400-WAGB 3402-1, Rev E, Commissary Equipment Details Galley & Area

Coast Guard Drawing 400-WAGB 3402-2, Rev J, Commissary Equipment Details Main Galley

Coast Guard Drawing 400-WAGB 3801-20, Rev K, Vent Arrg Diesel Gen Rm 1

Coast Guard Drawing 400-WAGB 3801-21, Rev G, Vent Arr Diesel Gen. Rm 2

Coast Guard Drawing 400-WAGB 3801-22, Rev G, Vent Arr Gas Turb Rm

Coast Guard Drawing 400-WAGB 3801-23, Rev H, Vent Arr Motor & Gear Rm

Coast Guard Drawing 400-WAGB 3801-24, Rev J, Vent Arr Motor Room & JP-5 Pump Rm

Coast Guard Drawing 400-WAGB 3803-32, Rev N, Ventilation & A/C Standard Dets

Coast Guard Drawing 400-WAGB 3803-55, Rev -, Forecastle Ventilation Plenums Modifications

Coast Guard Drawing 400-WAGB-3901-1, Rev Z, Insulation Arrgt & Det

Coast Guard Drawing 400-WAGB 3901-2, Rev M, Sheet Metal Shtg Arrgt. & Details

Coast Guard Drawing 400-WAGB 3902-1, Rev B, Machinery Insulation Schedule

Coast Guard Drawing 400-WAGB 4000-2, Rev F, Machinery & Piping Standard Details

Coast Guard Drawing 400-WAGB 4000-3, Rev V, Machinery Arrgt Plan View Lower Level & List of Mach'y

Coast Guard Drawing 400-WAGB 4000-4, Rev R, Machinery Arrgt Plan View Platform Level

Coast Guard Drawing 400-WAGB 4000-7, Rev K, Machinery Arrgt Elevation Stbd - Looking Inbd

Coast Guard Drawing 400 WAGB 4112- 3, Rev L, Propulsion Motor & Generator Interconnection &

IWD

Coast Guard Drawing 400-WAGB 4200-1, Rev G, A/D Lifting Gear Motor & Gear RMS

Coast Guard Drawing 400 WAGB 4301-1, Rev AA, Arrangement of Shafting

Coast Guard Drawing 400-WAGB 4301-2, Rev F, Bulkhead Seal A&D

Coast Guard Drawing 400-WAGB 4301-3, Rev J, Shaft Tubes - Arr. & Dets C/L & P/S

Coast Guard Drawing 400-WAGB 4301-4, Rev 12, Center Tailshaft

Coast Guard Drawing 400-WAGB 4301-5, Rev 11, Wing Tailshaft

Coast Guard Drawing 400 WAGB 4301-11, Rev 4, Propeller Tailshaft Assembly

Coast Guard Drawing 400-WAGB 4301-12, Rev 6, Oil Transfer Shaft Assy

Coast Guard Drawing 400-WAGB 4301-13, Rev 3, Outer Oil Pipe Assy (Center Shaft) vii (Rev-0)

Coast Guard Drawing 400-WAGB 4301-14, Rev 3, Outer Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400-WAGB 4301-17, Rev 1, Inner Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400 WAGB 4301-23, Rev D, Static Shaft Alignment Analysis

Coast Guard Drawing 400-WAGB 4302-4, Rev B, Stern Tube Bearing and Shaft Seals (With Modified Aft Bearing) Arrgt and Details

Coast Guard Drawing 400 WAGB 4400-18, Rev -, Connecting Procedure for Operating Rod and Oil Tube

Coast Guard Drawing 400-WAGB 4400-31, Rev -, CPP Right Hand Operating Rod

Coast Guard Drawing 400-WAGB 4400-38, Rev -, CPP Left Hand Operating Rod

Coast Guard Drawing 400-WAGB 4800-10, Rev U, Arr Hyd Interconnecting Piping Fwd FR 150

Coast Guard Drawing 400-WAGB 4800-17, Rev. F, Steering Gear Inter. Hyd. Piping A&D

Coast Guard Drawing 400-WAGB 4800-52, Rev. -, SLEP Steering Gear Hydraulic Piping Mods

Coast Guard Drawing 400-WAGB 4803-1, Rev AA, Arrgt of Firemain 3rd Dk & Below

Coast Guard Drawing 400-WAGB 4803-7, Rev V, Arr. Firemain 2nd Dk. Aft. Fr. 113

Coast Guard Drawing 400-WAGB 4803-9, Rev V, Diagram of Firemain, Flushing and Sprinkling Systems

Coast Guard Drawing 400 WAGB 4803-12, Rev G, Arrgt of CO2 Fixed Flood Sys

Coast Guard Drawing 400 WAGB 4803-13, Rev C, Diagram of CO2 System

Coast Guard Drawing 400-WAGB 4803-17, Rev -, AFFF Piping System Diagrammatic

Coast Guard Drawing 400-WAGB-4809-1, Rev R, Diagram S.T., A.E. and Overflows Tank Top

Coast Guard Drawing 400-WAGB-4809-3, Rev AK, Arr. S.T., A.E. & Ovfls. Aft. Fr. 113

Coast Guard Drawing 400-WAGB 4823-1, Rev D, Seachest & Strain Compts Fwd

Coast Guard Drawing 400-WAGB 4823-2, Rev H, Seachest & Strain Compts Aft

Coast Guard Drawing 400-WAGB 5200-2, Rev H, Turbine Stack Arrgt & Det

Coast Guard Drawing 400-WAGB 5200-4, Rev P, Arrgt & Dets of Hangers for Gas Turb

Coast Guard Drawing 400-WAGB 6000-17, Rev U, Electrical Distribution System One-Line Diagram

(WAGB 10)

Coast Guard Drawing 400-WAGB 6201-1, Rev T, SS Generators & Switchboards Interconn & IWD

Coast Guard Drawing 400-WAGB 6202-40, Rev N, Central Hydraulic Sys E & IWD

Coast Guard Drawing 400-WAGB 6401-1, Rev P, Lights System, Schematic Diagram

Coast Guard Drawing 400-WAGB 6401-16, Rev AA, Lights Sys 01 Level

Coast Guard Drawing 400-WAGB 6401-28, Rev -, Lighting System Modifications – Surgical Lights Arrg and Wiring Diagram for Wardroom

Coast Guard Drawing 400 WAGB 6504-5, Rev G, Carbon Dioxide Release Alarm Sys Ckt "FR" E &

IWD

Coast Guard Drawing 400-WAGB 6713-3, Rev -, KEL-320N Depth Sounder Installation

Coast Guard Drawing 400 WAGB 8201-2, Rev H, Boat Handlg & Stow 39' Asb Mn Dk

Coast Guard Drawing 400-WAGB 8201-22, Rev -, Modifications Incidental to Installation of Miranda (MRT3900) Davit

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

NAVSEA Drawing 804-5959320, Rev A, Doors, Joiner, Metal viii (Rev-0)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M9000.6F, Naval Engineering Manual

Coast Guard Technical Publication (TP) 2029, Manufacturer's Instruction Book - SWBS Group(s) 243-

Coast Guard Technical Publication (TP) 2037, Manufacturer's Instruction Book - SWBS Group(s) 540-

Coast Guard Technical Publication (TP) 2038, Manufacturer's Instruction Book - SWBS Group(s) 625-

Coast Guard Technical Publication (TP) 2042, Manufacturer's Instruction Book - SWBS Group(s) 665-

Coast Guard Technical Publication (TP) 3102, Manufacturer's Instruction Book-SWBS Group(s) 313-332

Coast Guard Technical Publication (TP) 3213A, Manufacturer's Instruction Book-SWBS Group(s) 591

Coast Guard Technical Publication (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 3442, FOP Model USPX 413 – Operation, Maintenance & Repair Manual

Coast Guard Technical Publication (TP) 3443A, Lube Oil Purifier (LOP) Model WHPX 405

Coast Guard Technical Publication (TP) 4391, Manufacturer's Instruction Book-SWBS Group(s) 235-241

Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243

Coast Guard Technical Publication (TP) 4397A, Ship Service Diesel Generator (SSDG) - Generator

Coast Guard Technical Publication (TP) 4411, Manufacturer's Instruction Book-SWBS Group(s) 561

Coast Guard Technical Publication (TP) 4668, Miranda Davit - Model MRT 3900

Coast Guard Technical Publication (TP) 4978, Telescoping Boom Crane, Model T60-60

Coast Guard Technical Publication (TP) 4979, Knuckle Boom Model K280-70

Coast Guard Technical Publication (TP) 4986, Modified Controllable Pitch Propeller System

Coast Guard Technical Publication (TP) 4989, Rev -, Main Reduction Gear Drives

Coast Guard Technical Publication (TP) 9168, Pallet Truck - Model E16N-1266-120

Coast Guard Technical Publication Damage Control Manual for USCGC POLAR STAR, including plates.

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), General Requirements

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085) General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), Electrical Power for Contractor's Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 2350 (SFLC Std Spec 2350), Inspect, Test and Recondition DC Generators & Motors In-Place

Surface Forces Logistics Center Standard Specification 2351 (SFLC Std Spec 2351), Overhaul DC Generators & Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), Shipboard Electrical Cable Test ix (Rev-0)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 3101 (SFLC Std Spec 3101), Overhaul AC Synchronous Machines

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Inspect, Repair, And Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard 583-2 (SFLC Tech Std 583-2), Shipboard Boat Hoisting Systems

Surface Forces Logistics Center Technical Standard 583-3 (SFLC Tech Std 583-3), Boat Cradles and Lifting Appliances

Surface Forces Logistics Center Technical Standard 589 (SFLC Tech Std 589), Cranes

Surface Forces Logistics Center Technical Standard 613 (SFLC Tech Std 613), Wire rope, Synthetic Rope, and Rigging

OTHER REFERENCES

Allied Systems Company Condition Found Report.

Allied Systems Company USCG First Article Crane Performance Test; Knuckle Boom Crane; Model No.: K280-70

Allied Systems Company USCG In-Plant Crane Performance Test; Telescoping Boom Crane, Model

T60-60 SN: 2216

Allis Chalmers Corporation (DWG) 9016-T-3; Dowel Pin

Allis Chalmers Corporation (DWG) 9024-F-1; Outer Oil Pipe Detail (Center Shaft)

Allis Chalmers Corporation (DWG) 9024-H-1, Outer Oil Pipe Detail (Wing Shaft)

Allis Chalmers Corporation (DWG) 9024-J-2, Outer Oil Pipe Assy (Center Shaft)

Allis-Chalmers Corporation (DWG) 9025-AG-3, Spacer Ring Rev.(02)

American Society of Mechanical Engineers (ASME) B16.34, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) A53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc- Coated Welded and Seamless

ASTM International (ASTM) D1330, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means x (Rev-0)

ASTM International (ASTM) D5363, Standard Specification for Anaerobic Single-Component Adhesives

(AN)

ASTM International (ASTM) F992, Standard Specification for Valve Label Plates

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric)

Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 160, Section 062, Releases, Lifesaving Equipment, Hydraulic and Manual

Code of Federal Regulations (CFR) Title 49 Part 173.34 Halon 1301 Fixed Cylinders

Code of Federal Regulations (CFR) Title 46, Part 199, Section 190, Lifesaving Appliances for Certain Inspected Vessels

Commercial Item Description (CID) A-A-59313, Thread Compound; Anti-seize, Zinc Dust-Petrolatum

Elwell-Parker GM4VH, Operating Instruction and Service Manual Part1 & Part 2

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth- Insert

Hayward Industrial Products, Inc. Operating Instructions Model 570 Pipeline Strainer

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-21016, May 1990, Adhesive, Resilient Deck Covering

MIL-D-18873, Jul 1982, Deck Covering Magnesia Aggregate Mixture

MIL-D-21631, Dec 1990, Deck Covering, Latex Concrete

MIL-D-23134, Jul 1999, Deck Underlay and Covering, Insulating, Magnesia Aggregate Mixture

MIL-D-16791, Rev G; Detergents, General Purpose (Liquid, NonIonic), 1/15/93

MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-I-24092, Rev A; Insulating Resin, Solventless, Baking, Semi-Rigid, for Dip Processing, Grade SH, Class 155 to 200 Thermal Class, 9/21/93

MIL-PRF-1149, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer

MIL PRF-16173, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials

MIL-S-45180, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-271, Military Standard: Requirements for Nondestructive Testing Methods

MIL-STD-777, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

MIL-STD-1310, Sep 2009, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety xi (Rev-0)

MIL-STD-2003-1, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Cable)

MIL-STD-2003-2, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Equipment)

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Penetrations)

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5773932, Acoustic & Thermal Insulation for Ducts

NAVSEA S9538 AR MMC 010, Volumes 1 and 2 Technical Manual for Davit, Winch, and HPU, Rescue Boat (RHIB), Type MRT 3900 BH7800 961045 1

Naval Sea Systems Command (NAVSEA) Technical Directive S6430-AE-TED-010 Piping Devices, Flexible Hose Assemblies

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Chapter 16, Cofferdams

Naval Ship's Technical Manual (NSTM) Chapter 244, Propulsion Bearings and Seals

Naval Ships’ Technical Manual (NSTM) Chapter 541, Ship Fuel and Fuel Systems

Naval Ship’s Technical Manual (NSTM) Chapter 556, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 634, Dec 2001, Deck Covering

NFPA Standard 51B, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work

NFPA Standard 312, Standard for Fire Protection of Vessels During Construction, Repair, and Lay-up

SAE International Surface Vehicle Information Report J1942-1 – Qualified Hoses for Marine Applications, Dec. 1, 2016

SNT-TC-1A, 2016, Recommended Practice for Personnel Qualification and Certification in Nondestructive Testing

Standard Service Module 131-106-004 Polar Class Re-installation of Hayward Strainers

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning

The Society for Protective Coatings (SSPC) Paint Application Specification No. 2 (SSPC-PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, Waterjet Cleaning of Metals – Very Thorough Cleaning

UL 10 D; Standard for Fire Tests of Fire Protective Curtain Assemblies

UL 1784 Standard for Air Leakage Tests of Door Assemblies and Other Opening Protectives xii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

8 Y *POLAR Propeller Flange-end

Lifting Fixture, including 4(ea) 4in x 6in bolts for one Fixture

N/A 1 5,000.00

8 Y *POLAR Propeller Shipping Cradles

6500 lbs, 12'W x 17' L N/A 2 4,250.00

8 Y *POLAR Propeller Cylinder-end

Lifting Fixture, including 8(ea) 1.5in x 4in bolts

N/A 1 5,000.00

8 Y POLAR Righthand Controllable

Pitch Propeller: 60,000 lbs Escher Wyss 1 3,500,000.00

8 Y **Centrax Bulkhead Carbon sealing

Elements Tyton Div Fematics, Canada 2 10,250.00

8 Y **Half Cage and Roller Assembly

(Lower) Cooper Bearing Co. 2 120,000.00

8 Y **Bottom Half Outer Race Cooper Bearing Co. 2 90,000.00

8 Y **Inner Race Halves (Lower) Cooper Bearing Co. 2 40,000.00

8 Y **Inner Race Halves (Upper) Cooper Bearing Co. 2 400,000.00

8 Y **Half Cage and Roller Assembly

(Upper) Cooper Bearing Co. 2 10,250.00

8 Y **Top Half Outer Race Cooper Bearing Co. 2 10,250.00

8 Y *Ovako Bolt Removal Tool N/A 1 1,500.00

9 Y *POLAR Propeller Flange-end

Lifting Fixture, including 6(ea) 4in x 6in bolts for one Fixture

N/A 1 5,000.00

*POLAR Propeller Shipping Cradles: 38,800 lbs, 12'W x 17' L

N/A 2 4,250.00

9 Y *POLAR Propeller Cylinder-end

Lifting Fixture, including 8(ea) 1.5in x 4in bolts

N/A 1 5,000.00

POLAR Lefthand Controllable Pitch Propeller: 60,000 lbs

Escher Wyss 1 3,500,000.00

**Centrax Bulkhead Carbon sealing Elements

Tyton Div Fematics, Canada 1 10,250.00

10 Y POLAR Propeller Flange-end Lifting

Fixture, including 6(ea) 4in x 6in bolts for one Fixture

N/A 1 5,000.00

*POLAR Propeller Shipping Cradles: 38,800 lbs, 12'W x 17' L

N/A 2 4,250.00 xiii (Rev-0)

10 Y *POLAR Propeller Cylinder-end

Lifting Fixture, including 8(ea) 1.5in x 4in bolts

N/A 1 5,000.00

POLAR Righthand Controllable Pitch Propeller: 60,000 lbs

Escher Wyss 1 3,500,000.00

**Centrax Bulkhead Carbon sealing Elements 36.19”

Tyton Div Fematics, Canada 1 10,250.00

15 N

* Linerider SKM312 3/4" w/

Mounting Arm P/N: 048-312-060-002 1 10,686.28

16 N

* Linerider SKM312 3/4" w/

Mounting Arm P/N: 048-312-060-002 1 10,686.28

19 N Sleeve, Disconnect Coupling NSN: 3010-01-247-0674 1 63,504.00 19 N Flange, Disconnect Coupling NSN: 3040-01-247-4592 1 84,229.00 19 N Hub, Disconnect Coupling NSN: 3010-01-247-4589 1 78,625.00 19 N Tapered Bolts NSN: 5306-01-F19-5873 16 1,800.00 19 N Nuts for Tapered Bolts NSN: 5310-01-F19-5874 16 300.00 19 N Disconnect Coupling Hardware Kit PN: PT 134491-7 1 7,273.00

30 N Surgical Light, Portable 6530-01-670-2416 /

SYM.107.1

1 5,640.00

30 N Lantern, Electric 6230-01-671-4952 /

SYM.101.2LS

4 190.00

30 N Holder, Light 6230-00-843-5991 /

M16377/55-001 4 205.74

30 N Fuse Box 5920-00-355-4729 /

M24646/18-001 2 99.39

30 N Fuse, Cartridge 5920-00-280-4432 /

F09A250V3AS

4 1.46

30 N Switch, Rotary 5930-01-263-5024 /

M15743/3-001 1 149.14

30 N Switch, Rotary 5930-01-312-1149 / 2640B-

1 292.37

30 N Connector, Receptacle, Electrical

5935-01-303-4742 / 2632BU-

4 130.44

30 N Connector, Plug, Electrical

5935-01-328-5851 / 2606BU-

4 137.19

30 N Battery, Non-rechargeable 6135-01-333-6737 / 908A 2 31.89 31 N Sealing Elements 5330-01-076-7646/B144242 6 ea. 1,023 31 N **Inflatable Ring 5330-01-326-4574/D144241 3 ea. 2,721

31 N Garter Spring 5360-01-077-8192/B132069- A

6 ea.

31 N Barbed Staple 5315-00-812-0142/A44244 6 ea. 10

45 Y

***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161

1 3,500.00

52 N Filter, Air NSN: 2940-01-433- 3271/332502-008

240 ea 30.13

52 N Brush, carbon, ratchet tension adjustment

NSN: 5977-01-431-0592/ 11-

501722-393-3-01

6 ea. 18.40

52 N Main Motor Cooler Zinc Anode

NSN 5430-01-046851/101-J-

4 ea. 339.59

52 N Brush, Grounding

ACN 0000-XF-C05-

1112/29D0284G07

4 ea unknown xiv (Rev-0)

53 Y Generator Brushes Westinghouse P/N

120A502G02, NSN 5977-01-154-7102

As needed

9.25

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):l

Work Item

Title

1 Hull Plating (U/W Body), Inspect

2 Appendages (U/W), Leak Test

3 Voids (Non-Accessible), Leak Test

6 Propulsion Shafting, Strain Gauge and Air Gap Readings (All)

7 Hull Plating (U/W Body), Ultrasonic Testing

8 Centerline Propulsion Hub, Removal & Reinstallation

9 Port Propeller Hub Removal And Reinstallation

10 Starboard Propeller Hub Removal And Reinstallation

11 Shaft Handling Equipment, Maintenance

14 Miranda Davit, Biennial Inspection and Test

15 Allied K280-70 Crane, Starboard, Annual Inspect and Repair

16 Allied K280-70 Crane, Port, Annual Inspect and Repair

17 Allied T60-60 Crane, Level 1 Inspect and Repair

32 Propulsion Shaft Seal, Clean, Inspect, and Overhaul

46 Ship Service Diesel Generator, Clean & Inspect

52 Main Propulsion Motors, Clean & Inspect

53 Main Propulsion Generators, Clean & Inspect

54 Decks - Exterior, Preserve (“Non-Skid MIL-SPEC” System)

58 Main Reduction Gear (MRG), Maintenance and Inspection xvi (Rev-0)

PRINCIPAL CHARACTERISTICS

400' WAGB

PHYSICAL

Length overall 399' 0" Length between perpendiculars 352' 0" Beam, extreme 83' 7" Depth amidships to main deck 43' 2-7/8" Draft to bottom of keel @ full load 31.81' Full load displacement 12,844 long tons Effective keel length 273' Mast height above DWL @ 28' draft 138' 1-1/8"

HULL

Frame spacing 16" Material Hull CG A537 M Flight deck HY 80 Superstructure AS-A-131

MACHINERY

Propulsion, diesel 6 ALCO 16-251 diesels Propulsion, gas turbines 3 FT4A GT Pratt & Whitney gas turbines Propellers 3 Escher-Wyss CP propellers 16' diameter Generators 3 ALCO Diesel, 750 KW, 440V AC, 3 phase

1 GM diesel, 400 KW, 440V AC, 3 phase (emergency) Sewage equipment 4 holding tanks with pumps

4 (2 P & 2 S) deck discharge stations Rudder One Anchor & chain Two 9,000 lb navy stockless, 165 fathom chain each

TANKS

Diesel Oil or JP-5 (@95%) 1,359,739 gal.

JP-5 (helo) (@ 95%) 45,983 gal.

9250 lube oil (@ 95%) 23,000 gal.

Fresh water (@ 95%) 26,000 gal.

xvii (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

xviii (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Preservation Plan. The Contractor shall submit a preservation plan in accordance with SFLC Std Spec 6310 Paragraph 3.2 at the arrival conference.

3.3.2 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.3 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station xix (Rev-0) environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Schedule and Progress. The Contractor shall provide planning document(s) IAW SFLC Std Spec 0000 and hold a weekly progress meeting for all stakeholders. The Contractor shall also hold a daily production meeting.

Dates and times shall be mutually agreed upon with the Coast Guard at the Arrival Conference.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

3.8 Instrument/Tooling Calibration. The requirement for instrument/tooling calibration called out in SFLC Std Spec 0000 Paragraph 3.2.6.1.2 shall be modified to the following: The Contractor shall ensure that all measurements and readings are taken with calibrated measurement and test instruments on QA forms at the time of the inspection. Upon COR or KO request, the Contractor shall provide calibration information for any applicable measurement and test instruments/equipment used in performance of this contract.

3.9 Valves. The Contractor shall provide adequate containment (flanging, etc) to facilitate performance of work contained herein. The Contractor shall assume all valves on the cutter leak by.

3.10 Gas Free Certification. The Contractor shall clean as required to obtain gas free certifications for hot work required in the specification.

xx (Rev-0)

3.11 Operational Test Notification. The Contractor shall notify the Coast Guard by email 24 hours in advance of all operational tests or work requiring a Coast Guard Operator. The COR or KO may waive the 24 requirement for notification upon request.

3.11.1 Weekend/Federal Holliday Operational Tests. Operational tests or work requiring a Coast Guard operator that will occur on a Saturday, Sunday, or Federal Holiday shall be submitted no later than 1600 the working day prior. This requirement may be waived by the COR or KO upon request.

3.12 Call Out Process. All QA inspections/check points shall be called out by email 24 hours in advance to an email list designated by the COR. The COR or KO may waive the 24 requirement for notification upon request.

3.12.1 Weekend/Federal Holliday Call Outs. Call outs for inspections that will occur on a Saturday, Sunday, or Federal Holiday shall be submitted no later than 1600 the working day prior. This requirement may be waived by the COR or KO upon request.

3.13 CFR Submission. The Contractor is not required to sign CFRs.

3.13.1 All CFRs that include a recommended repair shall include proposed change language to the specification.

3.13.2 The Contractor shall maintain a spreadsheet racking all CFR deliverables required by the contractor. The spreadsheet will be provided to the COR weekly.

3.14. Critical Inspection Report (CIR) Deadline.

3.14.1 CIRs listed in paragraph 3.2.5 of work items 15, 16, and 17 are due within two weeks of the cutter’s arrival at the Contractor’s facility. This supersedes the timeline for CIRs stated in Std Spec 0000 paragraph 1.3.

3.14.2 All other CIRs are due within the first 25 percent of the contract period in accordance with SFLC Std Spec 0000 paragraph 1.3.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

xxi (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

xxii (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

xxiii (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here