ATTACHMENT_1_Specifications_STRATTON_DS_FQ1_FY19.pdf
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USCGC STRATTON (WMSL 752)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2019
Developed By: Jason P Stonehouse
(Rev-0, 07 February 2018)
USCGC STRATTON (WMSL-418) DOCKSIDE AVAILABILITY FY2019
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... vii Consolidated List of Critical Inspection Items .......................................................................................... viii Principal Characteristics ............................................................................................................................... ix General Requirements WORK ITEM 1: Tanks (Mp Fuel Stowage and Overflow), Clean And Inspect-Optional WORK ITEM 2: Tanks (Ballast), Clean and Inspect-Optional WORK ITEM 3: Temporary Services, Provide - Cutter WORK ITEM 4: General Welding, Provide-Optional WORK ITEM 5: Flexible Hoses, Renew WORK ITEM 6: Surfaces, Preserve WORK ITEM 7: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 8: Insulation Renewal WORK ITEM 9: Piping and Valve Insulation, Renew WORK ITEM 10: Deck Covering (Slip-Resistant), Renew WORK ITEM 11: Components and Outfits (Superstructure), Preserve WORK ITEM 12: Grey and Black Water Piping, Modify iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 750 WMSL 085-021, Rev C, Tank Capacity Curves) Coast Guard Drawing 750 WMSL 100-061, Rev-, Inboard and Outboard Profile Coast Guard Drawing 750 WMSL 101-004, Rev G, C & A, First Platform (ASC101004) Coast Guard Drawing 750 WMSL 167-001, Rev J, Manhole List Installation and Fabrication Details Coast Guard Drawing 750 WMSL 801-004, Rev A, Booklet of Drawings Coast Guard Drawing 750-WMSL 801-1, Rev -, Booklet of General Plans (ASC801001) Coast Guard Drawing 750-WMSL 085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow
(AS3085012)
Coast Guard Drawing 750-WMSL 100-061, Rev A, Inboard and Outboard Profiles (AS3100002) Coast Guard Drawing 750-WMSL 100-062, Rev B, Topside Configuration for NSC 3 Only (AS3100004) Coast Guard Drawing 750-WMSL 505-6, Rev -, List of Hoses (ASC505006) Coast Guard Drawing 750-WMSL -508-001, Rev C, Piping and Machinery Insulation Schedule and L/M
(ASC508001)
Coast Guard Drawing 750-WMSL 514-001, Rev C, Chilled Water System Schematic (ASC514014) Coast Guard Drawing 750-WMSL 571-001, Rev D, FAS Arrangement Installation and Details
(ASC571001)
Coast Guard Drawing 750-WMSL 583-002, Rev D, Small Boat Stbd, Hdlg Sys, Arr & Details
(ASC583002)
Coast Guard Drawing 750-WMSL 801-004, Rev A, Booklet of General Plans NSC 3 SRD
(ASC801001C)
Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements NSC 3 Only (ASC100001C) Coast Guard Drawing 750-WMSL-506-001, Rev F, Overflow/Air Escapes Sounding Tubes Diagram
(ASC506001)
Coast Guard Drawing 750-WMSL-506-510, Rev C, VCHT & Gray Water Vent Piping Modifications Coast Guard Drawing 750-WMSL-512-036, Rev C, Vent & Air Cond Arrgt 1st Platf Unit 1320
(ASC512132)
Coast Guard Drawing 750-WMSL-512-037, Rev F, Vent & Air Conditioning Arr 2nd Deck, Unit 2130
(ASC512213)
Coast Guard Drawing 750-WMSL-512-059, Rev C, HVAC Equipment List (ASC512004) v (Rev-0)
Coast Guard Drawing 750-WMSL-512-073, Rev A, HVAC System Diagram WMSL 752 Only
(ASC512001C)
Coast Guard Drawing 750-WMSL-516-002, Rev G, Chilled Water System Diagram (ASC516002) Coast Guard Drawing 750-WMSL-516-016, Rev B, Chilled Water Unit 3140 (ASC516314-Cw) Coast Guard Drawing 750-WMSL-516-025, Rev D, Chilled Water Unit 4420 (ASC516442-Cw) Coast Guard Drawing 750-WMSL-516-036, Rev C, Chilled Water Unit 2140 (AS3516214-Cw Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation (ASC635001) Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans (ASC801001) Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans NSC 3 SRD
(ASC801001C)
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Surface Forces Logistics Center Standard Specification 0000, (SFLC Std Spec 0000) 2014 Edition, General Requirements Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740) 2014 Edition, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041, (SFLC Std Spec 3041) 2014 Edition, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042, (SFLC Std Spec 3042) 2014 Edition, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean
Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310, (SFLC Std Spec 6310) 2014 Edition, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services Surface Forces Logistics Center Standard Specification 8636, (SFLC Std Spec 8636) 2014 Edition, Temporary Hull Accesses U.S. Coast Guard Naval Engineering Technical Standard (TS) 502-2, Sep 2016, Hoses and Expansion
Joints.
OTHER REFERENCES
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal
Insulation for Piping and Machinery Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-15024F, General Specification for Plates, Tags, and Bands for Identification of Equipment MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application vi (Rev-0)
Mascoat, Application Instructions for Mascoat Marine-DTM, https://www.mascoat.com/evo_elements/pdf/02-Mascoat-Marine-DTM-Application-Instructions.pdf
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Standard J1273, Recommended Practices For Hydraulic Hose Assemblies
Society of Automotive Engineers (SAE) Standard J1475, 2009, Hydraulic Hose Fittings for Marine Applications
Society of Automotive Engineers (SAE) Standard J1942, 2009, Hose and Hose Assemblies for Marine Applications
Society of Automotive Engineers (SAE) Standard J1942-1, 2010, Qualified Hoses for Marine Applications
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning vii (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
This section is not applicable to this package.
viii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title ix (Rev-0)
PRINCIPAL CHARACTERISTICS
418' WMSL
PHYSICAL
Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons
MACHINERY
Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK
HULL
Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel
ABS AH 36
Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"
ELECTRICAL
Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each
TANK CAPACITIES
Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal
1 (Rev-0)
00000_0917_FLT
REC_00000_FLT_Commercial Project @ CG Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, 3 (Rev-0) and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. The Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor shall be aware of the following:
3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
4 (Rev-0)
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:
International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine
979. Column 3: Various.
3.7.2 SFLC Standard Specification 0000 General Requirements.
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TOUCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,
ROLLED)
AVERAGE DFT
11 (Rev-0)
12300_0316_FLT
REC_12311_FLT_418’ WMSL (752 CGC STRATTON) (0717)
WORK ITEM 1: Tanks (Mp Fuel Stowage and Overflow), Clean And Inspect-Optional
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tanks:
TABLE 1 - TANKS
TYPE OF TANK LOCATION CAPACITY - 95% (GALLONS) LOW SUCTION (GALLONS)
Diesel Storage 5-24-0-F 27,174 173
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750 WMSL 100-061, Rev-, Inboard and Outboard Profile Coast Guard Drawing 750 WMSL 101-004, Rev G, C & A, First Platform (ASC101004) Coast Guard Drawing 750 WMSL 085-021, Rev C, Tank Capacity Curves) Coast Guard Drawing 750 WMSL 167-001, Rev G, Manhole List Installation and Fabrication
Details Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans (ASC801001)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets
12 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:
• Fuel
• Piping
• Tank access cover
3.1.4.1 Remove all remaining tank contents (approximately 2% of original CAPACITY - 95%), after the existing tank contents have been emptied by the vessel’s crew until loss of suction (using the vessel’s existing transfer systems). Document a complete chain of custody record of the removed tank contents from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.
3.1.4.2 Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations.
3.1.4.3 Provide the following to support Coast Guard personnel to refuel equipment:
• boom around cutter
• tagout crane way equipment
• Oil transfer supervisor.
NOTE
Vessel may come in with less tank fluid contents than specified above.
Initial and post repair operational tests apply only to tanks that possess TLIs.
13 (Rev-0)
Coast Guard personnel will operate all shipboard machinery and equipment.
3.1.5 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel test TLIs for tanks listed in paragraph 1.1 (Intent) to demonstrate existing operational condition. Submit a CFR.
3.1.6 Plug log. The Contractor shall keep a written record of all plugs put in any tank vents. A separate list shall be kept for each tank being entered.
3.1.6.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.
3.1.6.2 The plug log shall be available to the Coast Guard Inspector when the inspector is performing his close-out inspection on each tank.
3.2 Cleaning requirements. The Contractor shall remove tank cover(s) and clean tank interior surfaces free of all foreign materials, such as residual fuel or water, sediment, sludge, rust, or biological growth, taking care not to damage the coating system (if applicable). Remove cleaning media and residues continuously during the washing process. Remove any residual wash media; and wipe up residual moisture with clean lint-free cloths.
3.3 Tank content and waste disposal. The Contractor shall dispose of residual tank contents and any cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.
3.4 Inspection. The Contractor shall visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CFR including the following, as applicable:
• Tank structural condition.
• Inaccessible areas.
• Condition of tank coating, including; measurements taken, percentage, location, and type of coating failure (if tank interior surfaces are coated).
• Tank level indicator (TLI) and/or float switch condition, as applicable.
• Sounding/vent tube and striker plate condition (including vent check valve and waster piece).
• Suction and discharge piping condition.
• Fastener material and condition (correct fastener material is stainless steel).
3.4.1 Measure a total of 10 “pits” within each tank as designated by the Coast Guard Inspector using a Contractor supplied ‘Pit Gauge’. Include pit measurement results in CFR specified above, showing where pit measurements were taken and the depth of the pit.
3.4.2 Ultrasonic thickness (UT) measurement. The Contractor shall take a total of 50 UT measurements of tank plating, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
14 (Rev-0)
3.5 Tank closing. The Contractor shall ensure that the tank(s) remain open for at least 24 hours after completion of any KO-authorized repair and preservation procedures. Notify the COR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to AMS-C-6183.
Chase threads on studs to ensure even installation of the access covers. Renew any damaged nuts.
3.5.1 The Contractor shall renew 100% of nuts and washers.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.6 Operational test – post repairs. After completion of work, the Contractor shall witness Coast Guard personnel test all designated tank TLIs and vent check valves to prove satisfactory operating condition.
Submit a CFR.
4. NOTES
4.1. Tank content removal. The Ship’s force will pump down the tanks to the maximum extent possible with the installed pumping system.
4.2 Tank inspection. The Coast Guard Inspector will visually inspect the tank interior immediately prior to closing.
4.3 Tank content restoration. The Ship’s force will procure new fluids and refill all tanks at the appropriate time.
15 (Rev-0)
12316_0617_FLT
REC_12316_FLT_418’ WMSL (CGC STRATTON) (0717)
WORK ITEM 2: Tanks (Ballast), Clean and Inspect-Optional
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tanks:
TABLE 1 - TANKS
TYPE OF STRUCTURE LOCATION CAPACITY - 95% (GALLONS) LOW SUCTION (GALLONS)
Ballast Tank 5-22-0-W 12,123 34
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750 WMSL 167-001, Rev J, Manhole List Installation and Fabrication
Details Coast Guard Drawing 750 WMSL 801-004, Rev A, Booklet of Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets
3. REQUIREMENTS
3.1.1 CIR.
16 (Rev-0)
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.1.5 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast Guard Personnel perform an initial operational test of the TLI’s for tanks listed in paragraph 1.1 (Intent), to demonstrate existing operational condition. Submit a CFR.
3.1.6 Plug log. The Contractor shall keep a written record of all plugs put in any tanks vents. A separate list shall be kept for each tank being entered.
3.1.6.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.
3.1.6.2 The plug log shall be available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.
3.2 Content removal. The Contractor shall remove access cover(s); remove and dispose of all fluids and/or residues in accordance with all applicable Federal, state, and local regulations. Plug all inlet and outlet piping in the tank to prevent contaminants from entering the tank. Use plugs with an attached lanyard, ring or other system that will ensure plugs are not lost in the pipe openings. Maintain a plug accountability log outside the tank(s) to prevent any of the installed temporary plugs from being lost inside the tank or forgotten inside at tank closure.
3.3 Cleaning. The Contractor shall clean the designated structure’s (see paragraph 1.1 (Intent)) interior surfaces free of all foreign materials, such as sediment, sludge and fungal growth. Remove all persistent residues, taking care not to damage the tank coating system. Remove cleaning media and residues continuously from the compartment during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.
3.4 Inspection. The Contractor shall visually inspect all interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CFR including the following, as applicable:
• Structural condition.
• Inaccessible areas, if any.
17 (Rev-0)
• Condition of coating, including measurements taken, percentage, location, and type of coating failure.
• Tank level indicator (TLI) and/or float switch condition.
• Sounding tube and striker plate condition.
• Suction and discharge piping condition.
• Fastener material (stainless steel) and condition.
3.4.1 Ultrasonic thickness (UT) measurement. The Contractor shall take a total of 50 UT measurements of tank plating, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Use Coast Guard Drawing as guidance. Submit a CFR
3.5 Closing. The Contractor shall ensure that the compartment(s) remain open for at least 24 hours after completion of any KO-authorized tank repairs and preservation. Notify the COR at least 24 hours prior to closing the compartment(s). After satisfactory inspection by the Coast Guard Inspector, and completion of all authorized repairs, close the manhole cover(s) with new gasket material conforming to ASTM D1330 and new cotton grommets on each stud (as applicable).
3.5.1 The Contractor shall renew 100% of nylon insert/nylock nuts and washers.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.6 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the designated tank TLI’s to be in satisfactory operating condition. Submit a CFR.
4. NOTES
This section is not applicable to this work item.
18 (Rev-0)
86350_0617_FLT
REC_86350_FLT_418 WMSL (752 CGC STRATTON) (0617)
WORK ITEM 3: Temporary Services, Provide - Cutter
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide temporary services to the Cutter, during the performance of this availability.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against
19 (Rev-0) contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Temporary service particulars. The Contractor shall provide the below listed temporary services, in accordance with SFLC Std Spec 8635.
TABLE 1 - SERVICE SELECTION
*SUB-
PARAGRAPH TITLE Y/N
3.3.1 Office space N
3.3.2 Telephone and internet access N
3.3.3 Parking N
3.3.4 Duty section berthing: __ male, __ female. Duty section berthing shall be provided for {Note: Choose one and delete the rest: (1) The entire duration of the availability,
(2) during disruption of berthing areas or (3) ______ days}
N
3.3.5 Electrical power (including all requirements in associated sub-paragraphs) N
3.3.6 Hull grounding straps (not applicable when cutter is waterborne) N
3.3.7 Compressed air (including all requirements in associated sub-paragraphs) N
3.3.8 Hazardous material/hazardous waste disposal (see Tables 2 and 3 below) N
3.3.9 Heavy lift equipment: {__day(s)/or __ hour(s)} N
3.3.10 Water supply N
3.3.10.1 Potable water: {___ gallons per day, at __ psig.}{ or _____ gallons, bulk} N
3.3.10.2 Hot-circulating water N
3.3.10.3 Cooling water N
3.3.10.4 Firemain system (including all requirements in associated sub-paragraphs) N
3.3.11 Steam (including all requirements in associated sub-paragraphs) N
3.3.12 Refuse disposal N
3.3.13 Sewage and grey water disposal (including all requirements in associated sub-paragraphs) Y
3.3.14 Storage – General (including all requirements in associated sub-paragraphs): N
3.3.14 Dry stores. N
3.3.14 Paint and flammable stores. N
3.3.14 Refrigerated stores. N
3.3.15 Small boat storage (including all requirements in associated sub-paragraphs) N *Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 8635.
TABLE 2 - HAZARDOUS WASTE DISPOSAL – LIQUIDS (GALLONS)
PAINT THINNERS ENGINE COOLANT BILGE WATER
0 0 0
TABLE 3 - HAZARDOUS WASTE DISPOSAL – SOLIDS
OILY
FILTERS
OILY RAGS
(LBS)
EMPTY 1-GAL
CONTAINER*
EMPTY 5-GAL
CONTAINER*
EMPTY 55-GAL
CONTAINER*
0 0 0 0 0
20 (Rev-0)
*Previously housed hazardous materials.
3.2.1 Extended temporary services. If the performance period of the contract is extended by the KO, the contractor shall continue to provide all temporary services as specified herein for the extension period.
3.3 Sanitary facilities for vessel-personnel. The Contractor shall provide vessel-personnel with a sanitary facility, within a five minute walking distance from the vessel, to include the amenities listed in Table 4 (Sanitary Facility Amenities). The Contractor shall provide showers while completing Grey and Black water piping modifications.
• Shower stalls are equipped with privacy screens.
• Sinks are provided with fresh hot and cold water.
• Electrical convenience GFI receptacles, in accordance with NFPA 70, National Electric Code
(NEC), are located in vicinity of sinks.
• Toilets have doors or privacy dividers.
• Separate showers for males and females.
• Lockers are capable of being locked.
TABLE 4 – SANITARY FACILITY AMENITIES
SHOWER STALL TOILETE SINK CHAIR LOCKER PORTABLE TOILETS (QTY)
8 8 4 4 8 8
21 (Rev-0)
07400_JAH_1014_FLT
WORK ITEM 4: General Welding, Provide-Optional
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide general welding services and to clad weld designated areas.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
22 (Rev-0)
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Requirement. The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on Coast Guard vessels and equipment in accordance with SFLC Std Spec 0740.
3.3 Welding Repair. For bidding purposes this specification will be broke down by the following:
3.3.1 The contractor shall provide a bid to perform 2 sq. ft. of clad welding at a designated location. The bid shall include the costs of set up, gas free certification and additional ventilation as required, but no additional amount for interferences shall be included.
3.3.2 The contractor shall provide a bid to perform an additional 2 sq. ft. of clad welding at the same location as in paragraph 3.3.1. No additional set up shall be required. No additional gas free certification or ventilation shall be required. This section of the bid may be authorized up to 5 additional times. All welding shall take place in the same area with no additional set up, gas free certification or ventilation required.
3.4 Touch-up preservation, general. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.).
23 (Rev-0)
50500_LCM_1217_752
WORK ITEM 5: Flexible Hoses, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew the flexible hoses and associated fittings listed in Table 1.
TABLE 1– LIST OF EQUIPMENTS FOR HOSE RENEWAL
EQUIPMENT HOSE LOCATION MATERIAL HOSE LISTING *
Folding Boom Crane No.2 Port Weather Deck Aft Frame 88 Synthetic Rubber Table 3
Folding Boom Crane No.3 STBD Weather Deck Aft Frame 88 Synthetic Rubber Table 4
Folding Boom Crane No.4 Port Weather Deck Aft Frame 88 Synthetic Rubber Table 5
Dual Point Davit Boat Deck Frame 47 Synthetic Rubber Table 6
Centerline Winch Weather Deck, Frame 88 Synthetic Rubber Table 7
*For the contractor bidding purpose, approximate length and size of hoses are listed Table 3 through Table 7.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750-WMSL 505-6, Rev -, List of Hoses (ASC505006)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014,…
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