Specifications_HEALY_DD19_Draft_18Sept18.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: David E Kent

(Rev-0, 01 May 2018)

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2019

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Tanks (Grey & Black Water Holding), Preserve 100% WORK ITEM 6: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 7: Tanks (Potable Water), Clean and Inspect WORK ITEM 8: Propulsion Shaft Alignment(DD), Check WORK ITEM 9: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 10: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 11: Lube Oil Purifier (LOP) Overhaul WORK ITEM 12: U/W Body, Preserve (Partial) WORK ITEM 13: Acoustic Windows, Renew WORK ITEM 14: Multibeam Ice Windows, Remove and Reinstall WORK ITEM 15: Fathometer Transducer, Renew WORK ITEM 16: Underwater (Speed) Log Transducer(s), Service and Inspect WORK ITEM 17: Rtd Sensors And Thermocouples, Calibrate WORK ITEM 18: Boiler Annual Maintenance WORK ITEM 19: Main Seawater Strainer, Overhaul WORK ITEM 20: Main Seawater Strainer, Cover Groove Repairs WORK ITEM 21: Valves, Overhaul WORK ITEM 22: Valves, Renew WORK ITEM 23: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 24: Evaporators (General) Overhaul WORK ITEM 25: Potable Water Hydro- Pneumatic Tank(s), Clean and Inspect WORK ITEM 26: Rudder(s), Preserve 100% WORK ITEM 27: Internal Hoist, Level 1 Inspect and Test WORK ITEM 28: A-Frames, Annual Inspect and Repair WORK ITEM 29: Miranda Davits (Port & Starboard), Biennial Inspect and Repair WORK ITEM 30: 04 Deck Crane (Port) TB 100-55, Biennial Inspection WORK ITEM 31: 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test WORK ITEM 32: Aft Crane (Starboard), Annual Inspect and Test WORK ITEM 33: Aft Crane (Port), Annual Inspect and Test WORK ITEM 34: Bow Crane, HPU Overhaul and Annual Inspect and Test WORK ITEM 35: Tanks (Ballast), Preserve 100% WORK ITEM 36: Chain Lockers, Preserve 100% WORK ITEM 37: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 38: Damage Control and Firefighting Systems, PMS WORK ITEM 39: Impressed Current Cathodic Protection System Anodes and Reference Cells, Inspection and Anode Renewal WORK ITEM 40: Deck Covering (Electrical Matting), Renew WORK ITEM 41: Drydock Service, Temporary Fuel Off-Load iii (Rev-0)

WORK ITEM 42: Drydock WORK ITEM 43: Temporary Services, Provide - Cutter WORK ITEM 44: Sea Trial Performance, Support, Provide WORK ITEM 45: Compartment Insulation (General), Renew WORK ITEM 46: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 47: Deck Covering (Carpeting) Renew WORK ITEM 48: Deck Covering (Magnesite), Repair WORK ITEM 49: Flex Hose Assemblies, Renew WORK ITEM 50: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 51: Piping Insulation, Renew WORK ITEM 52: Bilge Surfaces, Preserve WORK ITEM 53: Bridge Window Heater Repair WORK ITEM 54: Boiler Blowdown Overboard, Inspect and Renew Waster Piece WORK ITEM 55: Uncontaminated Science Seawater System, Hydrojet Cleaning WORK ITEM 56: Oceanographic Winch Motors, Remove and Reinstall WORK ITEM 57: Oceanographic Winches Electric Motors, Overhaul WORK ITEM 58: No. 1 Oceanographic Winch Gearbox, Overhaul WORK ITEM 59: No. 2 Oceanographic Winch Gearbox, Overhaul WORK ITEM 60: Vent Damper, Service WORK ITEM 61: Bow Thruster, Modify WORK ITEM 62: Aft Grey Water Pump Replacement WORK ITEM 63: Wave Protection For Roller Doors WORK ITEM 64: Modifications to the Starting Air System WORK ITEM 65: Deck Socket, Modify (Optional) WORK ITEM 66: Deck Socket Renewal (Optional) iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 085-001, Rev D, Docking Plan Coast Guard Drawing 420 WAGB 085-002, Rev E, Tank Capacity Curves Coast Guard Drawing 420-WAGB 097-002, Rev A, Stability Test Report (Supersedes 420 WAGB 097

001) Coast Guard Drawing 420-WAGB 097-152, Rev A, Stability Test Report USCGC HEALY (WAGB 420) Coast Guard Drawing 420 WAGB 101-002, Rev C, Construction Dwg Units 101 & 102 Coast Guard Drawing 420 WAGB 101-007, Rev B, Construction Dwg Unit 113 & 114 Coast Guard Drawing 420 WAGB 101-008, Rev C, Construction Dwg Units 121 & 122 Coast Guard Drawing 420 WAGB 101-009, Rev C, Construction Dwg Units 123-124 Coast Guard Drawing 420 WAGB 101-012, Rev B, Construction Dwg Units 131-132 Coast Guard Drawing 420 WAGB 101-013, Rev C, Construction Dwg Unit 133 & 134 Coast Guard Drawing 420 WAGB 101-015, Rev C, Construction Dwg Unit 141 & 142 Coast Guard Drawing 420-WAGB 101-019, Rev D, Construction Drawing Unit 250 Coast Guard Drawing 420-WAGB 101-027, Rev C, Construction Drawing for Units 260 & 270 Coast Guard Drawing 420 WAGB 101-047, Rev D, Construction Dwg Units 601-602 Coast Guard Drawing 420 WAGB 101-048, Rev D, Construction Dwg Units 603-604 Coast Guard Drawing 420 WAGB 101-053, Rev D, Construction Dwg Unit 626-000 Coast Guard Drawing 420 WAGB 101-061, Rev A, Midship Section Coast Guard Drawing 420 WAGB 101-062, Rev B, Scantling Plan (Decks) Coast Guard Drawing 420 WAGB 101-063, Rev B, Scantling Plan (Elev's & Section) Coast Guard Drawing 420 WAGB 101-064, Rev B, Shell Expansion Coast Guard Drawing 420 WAGB 101-064, Rev B, Shell Expansion Coast Guard Drawing 420-WAGB 101-064, Rev C, Shell Expansion Coast Guard Drawing 420 WAGB 101-065, Rev C, Construction Dwg Unit 111 & 112 Coast Guard Drawing 420 WAGB 161-003, Rev B, Rudder Horn Coast Guard Drawing 420 WAGB 163-001, Rev D, Sea Chest and Vent Modifications Coast Guard Drawing 420 WAGB 167-004, Rev C, Helo Hanger & Misc Roller Curtain Doors Arrg’t and

Instl Details vi (Rev-0)

Coast Guard Drawing 420-WAGB 184-002, Rev C, Kongsberg EM 122 XDCR Casing Installation Receive Unit

Coast Guard Drawing 420-WAGB 184-502, Rev -, Kongsberg Hull Mounted Transducer Window Coast Guard Drawing 420-WAGB 202-008, Rev B, Bow Thruster System Controls Isometric Wiring

Diagram Coast Guard Drawing 420-WAGB 202-009, Rev B, Bow Thruster System Controls Elementary Wiring

Diagram Coast Guard Drawing 420-WAGB 243-001, Rev A, Shafting Arrangements Coast Guard Drawing 420-WAGB 243-003, Rev C, Shafting Details Coast Guard Drawing 420-WAGB 243-005, Rev -, Propulsion Shafting Alignment Analysis Coast Guard Drawing 420-WAGB 243-006, Rev C, Propulsion Shafting Arrangement Procedures Coast Guard Drawing 420-WAGB 243-007, Rev -, Propulsion Shafting Bearing Reaction Report Coast Guard Drawing 420-WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Tube and St Coast Guard Drawing 420-WAGB 244-508, Rev E, Assembly Drawing Coast Guard Drawing 420 WAGB 256-001, Rev F, Main Seawater Circulation System Coast Guard Drawing 420 WAGB 256-001, Rev G, Diagram Main Seawater Circulation System Coast Guard Drawing 420 WAGB 259-005, Rev B, Machinery Plant Exhaust Gas Piping A & D Coast Guard Drawing 420 WAGB 261-001, Rev D, Fuel Service System Coast Guard Drawing 420-WAGB 320-002, Rev AJ, Power System One Line Diagram Coast Guard Drawing 420-WAGB 320-004, Rev G, Ship Service Power System Tank Top Coast Guard Drawing 420-WAGB- 320-031, Rev- Electrical Removals IWO Aft Grey Water Pump

Installation Coast Guard Drawing 420-WAGB 400-002, Rev A, General Arrangement of Electronics Equipment, Pilothouse Coast Guard Drawing 420 WAGB 424-004, Rev J, Hull Mounted Transducers Installation Details Coast Guard Drawing 420 WAGB 424-006, Rev D, General Arrangement of Elec Equipment –

Transducer Well Coast Guard Drawing 420-WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest Coast Guard Drawing 420-WAGB 505-016, Rev D, Piping Arrangement Units 260 & 270 Coast Guard Drawing 420-WAGB 505-030, Rev C, Piping Arrangements Units 261 & 261 Coast Guard Drawing 420-WAGB- 505-082 Rev. L, “PP ARR UNIT: 127” Coast Guard Drawing 420-WAGB- 505-100 Rev. J, “PP ARR UNIT: 435” Coast Guard Drawing 420 WAGB 506-002, Rev D, Boiler Blow Overboard Discharge Relocation Coast Guard Drawing 420-WAGB 510-001, Rev E, HVAC Diagram Main Deck & Below Coast Guard Drawing 420-WAGB 510-002, Rev H, HVAC Diagram 01 Lvl & Abv Coast Guard Drawing 420-WAGB 510-007, Rev C, HVAC Multi Louver Damper List Coast Guard Drawing 420-WAGB 511-001, Rev D, HVAC Heater List Coast Guard Drawing 420-WAGB 512-075, Rev E, HVAC Fan List Coast Guard Drawing 420 WAGB 514-002, Rev D, Diagram of Hot & Chilled Water System Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System Coast Guard Drawing 420 WAGB 524-001, Rev K, Diagram Auxiliary Seawater System Coast Guard Drawing 420 WAGB 524-003, Rev -, Science Seawater Modifications vii (Rev-0)

Coast Guard Drawing 420 WAGB 528-001, Rev E, Diagram of Plumbing & Int. Deck Drain & Vacuum Collection System

Coast Guard Drawing 420-WAGB- 528-005, Rev- Aft Grey Water Pump Installation Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Mn Drainage, & Independent

Drainage System Coast Guard Drawing 420 WAGB 530-001, Rev D, Diagram of Main Diesel Gen CFW Cooling System Coast Guard Drawing 420 WAGB 531-001, Rev F, Distilling Plant System Coast Guard Drawing 420 WAGB 532-002, Rev D, Diagram Hot & Cold Potable Water & Brominator

System Coast Guard Drawing 420 WAGB 535-001, Rev H, Diagram Steam, Feed & Condensate System Coast Guard Drawing 420-WAGB- 551-005 Rev. D, “DIAGRAM STARTING AIR SYSTEM” Coast Guard Drawing 420-WAGB- 551-020 Rev. A, “START AIR CPRSR PIPING MODIFICATIONS” Coast Guard Drawing 420 WAGB 555-006, Rev E, Diagram AFFF System Coast Guard Drawing 420 WAGB 562-001, Rev D, Rudders Units 021 & 022 Coast Guard Drawing 420-WAGB 568-001, Rev C, Bow Thruster Installation Arrangement and Details Coast Guard Drawing 420-WAGB 568-511, Rev E, Bow Thruster & Hull Lubrication Layout Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pedestals Arr & Dets Coast Guard Drawing 420 WAGB 573-002, Rev D, Boom Rests Coast Guard Drawing 420 WAGB 573-003, Rev A, Science Hoist Coast Guard Drawing 420-WAGB 573-511, Rev F, General Arrangement K15-45 Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55 Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 581-001, Rev - , Anchor Handling Arrangements and Details Coast Guard Drawing 420 WAGB 589-005, Rev -, Science Hoist Arrangement Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist Coast Guard Drawing 420 WAGB 611-003, Rev G, Misc Deck Sockets Coast Guard Drawing 420-WAGB 622-010, Rev B, Floor Plating Grating & Handrails Bow Thruster Rm

& Bow Thruster/Sew Trtmt Rm Coast Guard Drawing 420 WAGB 624-002, Rev -, Wave Protection For Roller Doors Coast Guard Drawing 420-WAGB 625-502, Rev C, Fixed Heated Window (Rectangle) Coast Guard Drawing 420-WAGB 625-503, Rev C, Fixed Heated Window (Rectangle) Coast Guard Drawing 420-WAGB 625-504, Rev B, Fixed Heated Window (Trapezoid) Coast Guard Drawing 420-WAGB 625-505, Rev C, Fixed Heated Window (Trapezoid) Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 633-001, Rev -, Zinc Anodes Coast Guard Drawing 420-WAGB 633-002, Rev B, Cathodic Protection System ISO & Elem Wrg Diag viii (Rev-0)

Coast Guard Drawing 420 WAGB 635-001, Rev D, Insulation Layouts & Dets Coast Guard Drawing 420 WAGB 671-002, Rev -, CO2 Room Coast Guard Drawing 420 WAGB 801-001, Rev J, Booklet of General Drawings Coast Guard Drawing 420-WAGB 801-009, Rev C, Tank Sounding Tables

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Coast Guard Technical Publication (TP) 01-NOV-14, SG811-C5-MMC-010 - Crane, Primary

Telescoping Boom Pedestal Type – Model 100-55 Coast Guard Technical Publication (TP) 2006C, Preventative Maintenance Manual, Damage Control Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 - Strainer, 24" Self

Cleaning Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil Coast Guard Technical Publication (TP) 5155, 01-NOV-03, S9512-Pq-MMC-010 - Dampers, Multi-

Louver Coast Guard Technical Publication (TP) 5162, 01-NOV-03, S9517-Ay-MMC-010 - Boiler, Oil Fired

Auxiliary Coast Guard Technical Publication (TP) 5171, 11/1/2003; S9531-CA-MMC-010 – Distilling Plant Coast Guard Technical Publication (TP) 5200, 01-NOV-2003, S6220-B4-MMC-010, Compressor, High

Pressure Breathing Air, Model K15-E3 Coast Guard Technical Publication (TP) 5207, 01-NOV-03, S9555-Dm-MMC-010 - Fire Extinguishing

System, High Pressure Carbon D Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power

Unit (HPU), Aft General Service Coast Guard Technical Publication (TP) 5220, 01-OCT-17, Bow Thruster and Bow Wash System - Model

JT 2200 IB

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-Ap-MMC-010 - A-Frames Coast Guard Technical Publication (TP) 5223, Oct 2005, SWBS 572, Section A, Dumbwaiter (200 lb

Capacity) – Model 20700 Coast Guard Technical Publication (TP) 5232 S9538-AR-MMC-010 – Davit Winch & HPU (Rescue

Boat) Volume 1 Coast Guard Technical Publication (TP) 5236, SWBS 584, Nov 2003, S9167-AH-MMC-010-Door, science staging area Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro-

Hydraulic Telescoping Boom Coast Guard Technical Publication (TP) 5244, June 2018, SG811-B5-MMC-010 - Crane, Knuckleboom

Primary - Model K40-55 Coast Guard Technical Publication (TP) 5246, July 2004, SG811-C6-MMC-010 - Crane, Knuckleboom Coast Guard Technical Publication (TP) 5249, SWBS 589, Nov 2003, SG825-A3-MMC-010 - 1000 LB

Capacity Stores Hoist ix (Rev-0)

Coast Guard Technical Publication (TP) 5250, SWBS 589, Oct 2005, SG825-AY-MMC-010 - 6000 LB Capacity Science Hoist

Coast Guard Technical Publication (TP) 5251, SWBS 589, Oct 2005, SG825-AZ-MMC-010 - 600 LB Capacity Trash Hoist

Coast Guard Technical Publication (TP) 5262, 01-NOV-03, SG813-HP-MMC-010 - Science Winch, Mechanical System & WIRE Handling

Coast Guard Technical Publication (TP) 5263, 01-NOV-03, SG813-HP-MMC-020 - Science Winch, Mechanical System & WIRE Handling

Coast Guard Technical Publication (TP) 5264, 01-NOV-03, SG813-HP-MMC-030 - Science Winch, Mechanical System & WIRE Handling

Coast Guard Technical Publication (TP) 5272, 01-NOV-03, S9625-A1-MMC-010 - Windows, Electric Heated & Non-Heated

Coast Guard Technical Publication (TP) 5274, 01-NOV-03, S9633-Ag-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "Lmi" System Coast Guard Technical Publication (TP) E-424-021, May 2008, EM 122 Multi Beam Echo Sounder Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O

Filters.

Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire

Extinguisher Inspect Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test Maintenance Procedure Card R-A-1567 Test Range Guard Pressure Switch Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables Maintenance Procedure Card R-A-1571 Test Range Guard System and Replace Fusible Links Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect Maintenance Procedure Card R-M-1613 Clean and Inspect Range Guard Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements x (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), Jan 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses Surface Forces Logistics Center Technical Standard 505-2 (SFLC TS 505-2), 2016, Hoses and Expansion

Joints Surface Forces Logistics Center Technical Standard 573 (SFLC TS 573), 2014, Cargo Handling Systems-

Booms And Frames Surface Forces Logistics Center Technical Standard 589 (SFLC TS 589), 2014, Cranes

OTHER REFERENCES

Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259 American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016 American National Standards Institute (ANSI/ASA) S2.19, 2004, Mechanical Vibration - Balance Quality

Requirements of Rigid Rotors - Part 1: Determination of Permissible Residual Unbalance American National Standards Institute (ANSI/EASA) AR100-2006, 2006, Recommended Practice for the

Repair of Rotating Electrical Apparatus American National Standards Institute (ANSI/ISO) 17025, 2005, General Requirements for the

Competence of Testing and Calibration Laboratories American National Standards Institute (ANSI/NCSL) Z540.3, 2006, General Requirements for

Calibration and Measuring and Test Equipment American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End xi (Rev-0)

ASTM International (ASTM) A449, 2007, Standard Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/105/90 Ksi Minimum Tensile Strength, General Use

ASTM International (ASTM) A563-07a, 2007, Standard Specification for Carbons and Alloy Steel Nuts ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, WIRE, Forgings, And Structural and Special Shaped Sections Federal Specification (Fed Spec) QQ-N-281D(2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel Huber A-Frame Drawing HI-571-1001, Rev C Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required; General Specification for MIL-DTL-15090, Nov 1996, Enamel, Equipment, Light Gray, (Navy Formula No. 111) MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage requirements MIL-DTL-23549, Sep 2016, Grease, General Purpose MIL-DTL-24643, Oct 2009, Cables, Electric, Low Smoke Halogen-Free, For Shipboard Use, General

Specification for MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric xii (Rev-0)

MIL-PRF-3135, Sep 2008, Deck Covering Underlay Materials MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing MIL-S-22473, Apr 1983, Sealing, Locking, And Retaining Compunds: (Single-Component) MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior

Finish Materials and Furnishings MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers) Naval Sea Systems Command (NAVSEA) 0900-LP-001-7000, Jan 1981, Fabrication and Inspection of

Brazed Piping Systems Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping

Devices, Flexible Hose Assemblies Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment (Power Transmission and Control) Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes Naval Ships’ Technical Manual (NSTM) 541, 2007, Ship Fuel and Fuel Systems NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details NAVSEA Dwg 804-1340709, Jun 1990, Floor Plating and Grating in Machinery Spaces, Installation of NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB-20

Polar Icebreaker a-Frames Omnithruster drawings of the new vanes, bearing and seal housing, and installation of new actuators

<under development, to be provided after contract award> Omnithruster General Configuration and Cabling drawings of changes to power and control systems

<under development, to be provided after contract award> PolySpec 7K Deck Top Magnesite Insulation Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183A, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) J2280, 1996, Ships Systems and Equipment - Fasteners -

Selection and Identification Requirements SSPC TU-11, 2010, Inspection of Fluorescent Coatings The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages xiii (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 5/NACE No.1, 2007, White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2017, Waterjet Cleaning of Metals - Very Thorough Cleaning xiv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 N Acoustic Window

(listed as VM150 and VM300 on CG drawings) P/N P01618-1 2 $11,236.00 13 N Acoustic Window

(listed as BATHY 2000 and DSF 6000 on CG drawings) P/N P01601-1 2 $11,890.00

13 N Acoustic Window (listed as BATHY 2000 3.5KHZ on CG drawings) P/N P01608-1 1 $19,645.00

13 N Gaskets MISC 5 $1,689.00 13 N Bolts/Hardware MISC 64 $250.00 15 N ***Fathometer Transducer, 12 KHZ

Airmar CS

229 1 ea. $11,000

23 Y 20” Pima gate valve 15-9 4 40,000 23 Y 18” Pima gate valve 15-9 2 35,000 23 Y 16” Pima gate valve 15-9 2 30,000 23 Y 18” M/O BTFLY valve 4 $ 39 N Anode, elliptical, iridium oxide & titanium, 75 A Wilson

Walton AQ-

AEI-103

NSN: 5342-

01-453-1429

20 3,665.00

N Recessed Zinc Reference Cell Wilson Walton AQ-

RRC-100

NSN: 5977-

01-453-2560

4 591.26

61 N Thrust Bearing Assembly PN: 2701-067 1 ea. $2000 61 N Radial Bearing PN: 2701-069 1 ea. $2000 61 N Liquid Gasket PN: 2701-074 As

Req.

$50

61 N Oil Seal, Bearing Housing Top Plate PN: 2701-075 1 ea. $475 61 N Gasket PN: 2701-002 2 ea. $30 61 N Gasket PN: 2701-007 1 ea. $15 61 N Gasket PN: 2701-017 1 ea. $45 61 N Gasket PN: 2701-042 1 ea. $60 61 N Gasket PN: 2701-049 1 ea. $25 61 N Port Modified Steering Vane Kit A54SV1370-2 1 ea $100,000 61 N Stbd Modified Steering Vane Kit A54SV1370-1 1ea $100,000 61 N 4th Generation Programmable Logic Controller (PLC)

System TBD 1 Ea $30,000

61 N Oil Seal, Alignment Plate PN: 2701-058 3 $500 xv (Rev-0)

62 N Pump, Reciprocating NSN: 4320- 01-600-8912

P/N HDF2-

DB-6-SS

(OEM)

1 ea.

63 N Roller Door Wave Protection Kit 2 64 No Float Drain Trap, Wright-Austin 95SSACN 3 64 No Demister Assembly, Sauer Compressors DWG#

086100 3

64 No Thermostatic Control Valve, AMOT 1 1/4-CCM-C- T-075-01 3

65 N 304 SS socket inserts for SO-2 Sockets 25 ea 150 66 N EH36 Steel Deck Socket SO-2 5 ea. 900.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor shall complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

6 Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect

8 Propulsion Shaft Alignment(DD), Check

9 Propulsion Stern Tube Bearings, Check Clearances

12 U/W Body Preserve (Partial)

27 Internal Hoist, Level 1 Inspect and Test

28 A-Frames, Annual Inspect and Repair

29 Miranda Davits (Port & Starboard), Biennial Inspect and Repair

30 04 Deck Crane (Port) TB 100-55, Biennial Inspection

31 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test

32 Aft Crane (Starboard), Annual Inspect and Test

33 Aft Crane (Port), Annual Inspect and Test

34 Bow Crane, HPU Overhaul and Annual Inspect and Test

50 Anchor Chain(s) and Ground Tackle, Inspect and Repair

52 Bilge Surfaces, Preserve

58 No. 1 Oceanographic Winch Gearbox, Overhaul

59 No. 2 Oceanographic Winch Gearbox, Overhaul xvii (Rev-0)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 29' 3" Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 158' 3/8"

HULL

Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxilary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain

Starboard

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Rev-0)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

2 (Rev-0)

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the Contracting Officer, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard will provide public notification, such as storm water permitting, the Contractor shall coordinate with the COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the COR and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual shall be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

3 (Rev-0) ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

8 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME BATCH

INDUCTION

TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT, ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,

ROLLED)

AVERAGE DFT

11 (Rev-0)

11000_1016_FLT

REC_11000_UWHIB_FLT_420' WAGB (20 CGC HEALY) (1211)

WORK ITEM 1: Hull Plating (U/W Body), Inspect

1. SCOPE

1.1 Intent.