Attachment_2-_Work_Specification_ABBIE_BURGESS_Rev1.pdf

PDF 2 MB Posted Feb 20, 2018

Attached to: USCGC ABBIE BURGESS FY18 Dockside Repairs
Solicitation number: 70Z085-18-Q-P4568800
Issued by: Department of Homeland Security US Coast Guard

About this file

From the source

Attachment 2- Work Specification Rev1

View the file

Other files

File	Type	Posted
Amendment_0003_70Z08518QP4568800_ABBIE_BURGESS_DS.pdf	PDF	Mar 20, 2018
Amendment_0002_70Z08518QP4568800_ABBIE_BURGESS_DS.pdf	PDF	Feb 20, 2018
Amendment_0001_70Z08518QP4568800_ABBIE_BURGESS_DS.pdf	PDF	Feb 9, 2018
70Z085-18-Q-P4568800_ABBIE_BURGESS_DS.pdf	PDF	Jan 22, 2018
Attachment_1-Schedule_of_Services_ABBIE_BURGESS_DS.xls	XLS spreadsheet	Jan 22, 2018
Attachment_3_Past_Performance_Information_Form.doc	DOC document	Jan 22, 2018
Attachment_5-_USCG_Ombudsman_Notice.doc	DOC document	Jan 22, 2018
Attachment_2-_Work_Specification_ABBIE_BURGESS-_Rev-0.pdf	PDF	Jan 22, 2018
Attachment_4_Request_for_Clarification.docx	DOCX document	Jan 22, 2018

On GovTribe

Work with this file

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

USCGC ABBIE BURGESS (WLM 553)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2018

Developed By: Jordan C Rank

(Rev-1, 12 February 2018)

USCGC ABBIE_BURGESS (WLM-175) DOCKSIDE AVAILABILITY FY2018

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics - TENDER ........................................................................................................... xv General Requirements WORK ITEM 1: Tanks (Hydraulic Oil Stowage And Service), Clean And Inspect WORK ITEM 2: Voids (Accessible), Clean and Inspect WORK ITEM 3: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 4: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 5: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 6: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 7: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 8: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 9: Potable Water System Relief Valve, Overhaul or Renew WORK ITEM 10: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift . 40 WORK ITEM 11: Gripes, Binders and Jacks (Loose Rigging Gear), Inspect and Test WORK ITEM 12: Hydraulic Crossdeck Winches, Inspect And Service WORK ITEM 13: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 14: Anchor Windlass, Inspect And Service WORK ITEM 15: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 16: Warping Capstan (Aft), Inspect and Service WORK ITEM 17: Single Point Davit, Disassemble and Inspect WORK ITEM 18: Buoy Crane, Inspect And Service WORK ITEM 19: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 20: Sewage Piping, Clean And Flush WORK ITEM 21: (Sewage Holding), Preserve “100%” WORK ITEM 22: Mast (FWD), Preserve WORK ITEM 23: Main Mast, Preserve, 100% WORK ITEM 24: Vent Ducts, Renew WORK ITEM 25: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 26: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 27: Galley Sink Drain, Modify WORK ITEM 28: Compressed Air System Refrigerated Air Dryer, Replacement WORK ITEM 29: Sewage Tank(s), Clean and Inspect WORK ITEM 30: Buoy Crane and Deck Hydraulic System, Flush WORK ITEM 31: Power Circuit Breakers, Inspect, Maintain & Test WORK ITEM 32: Z-Drive Coolers, Clean and Inspect WORK ITEM 33: Sewage Vent Pipe, Renew WORK ITEM 34: Sewage Pump Suction and Gauge Line, Repair WORK ITEM 35: Weathertight Doors, Renew WORK ITEM 36: 02 Level Deck, Repair WORK ITEM 37: Bulkhead Repair WORK ITEM 38: Single Point Davit Winch, Replace WORK ITEM 39: Drain Piping, Repair WORK ITEM 40: Handrail and Stanchions, Renew WORK ITEM 41: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 42: Mechanical Chain Stoppers, Inspect and Service iii (Rev-1)

WORK ITEM 43: Machinery Exhaust Stack Insulation, Renew iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

2/12 1 11 Edited paragraph 3.2 and added a title to Table 1

2/12 1 30 Clarified Intent in paragraph 1.1

2/12 1 30 Edited reference in paragraph 3.2

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 175-WLM- 631-002, Rev E, Painting Schedule WLM 552 and Follow Coast Guard Drawing 175 WLM 170-1, Rev H; Mast Arrangement & Details Coast Guard Drawing 175 WLM 130-001, Rev -, Mods to Buoy Deck Incidental to Hawser Pipe Cover Coast Guard Drawing 175 WLM 259-001, Rev A, Combustion Exhaust Diagram Coast Guard Drawing 175 WLM 259-005, Rev C, Combustion Exhaust A&D, Hull Block 970 Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram Coast Guard Drawing 175 WLM 512-001, Rev E, HVAC Diagram Coast Guard Drawing 175 WLM 528-005, Rev -, Modifications to Garbage Grinder Drain Piping Coast Guard Drawing 175 WLM 528-006, Rev G, Plumbing and Deck Drains A&D – Hull Blocks 910, 930, 940, & 950 Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram Coast Guard Drawing 175 WLM 549-001, Rev E, Onboard Lubrication Requirements Coast Guard Drawing 175 WLM 551-001, Rev J, Compressed Air System Diagram Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper Coast Guard Drawing 175 WLM 573-051, Rev B, Chain Stopper Structural Modifications for Hydraulic

Roller Assembly Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Coast Guard Drawing 175 WLM 582-001, Rev D, Mooring and Towing, A & D Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank Coast Guard Drawing 175 WLM 601-001, Rev R; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet Of General Plans Coast Guard Drawing 175 WLM 601-003, Rev L; Booklet Of General Drawings 552-564 Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels Coast Guard Drawing 175 WLM-528-001, Rev E, Plumbing and Interior Deck Drains Diagram Coast Guard Drawing 175-WLM 256-5, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle

Replcmnt & Piping Mods vi (Rev-1)

Coast Guard Drawing 175-WLM 505-1, Rev C, General Requirements for Piping Systems Coast Guard Drawing 175-WLM 506-9, Rev A, Sewage Tank Vent Mods Coast Guard Drawing 175-WLM 549-1, Rev C, Onboard Lubrication Requirements Coast Guard Drawing 175-WLM 593-1, Rev G, Sewage & Waste Water System Diagram Coast Guard Drawing 175-WLM 201-1, Rev C, Machinery Spaces Arrangement Coast Guard Drawing 175-WLM 320-1, Rev AK, Electrical One-LINE Diagram Coast Guard Drawing 175-WLM 551-1, Rev J, Compressed Air System Diagram Coast Guard Drawing 175-WLM 551-5, Rev E, Compressed Air System a/D Hull Block 940, 950 Coast Guard Drawing 175-WLM 635-001, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 175-WLM 801-015, Rev C, Scantlings, Decks & Platforms Coast Guard Drawing 175-WLM 920-001, Rev K, Hull Block 920 Panels Coast Guard Drawing 175-WLM 920-004, Rev H, Hull Block 920 Transverse Frames and Bulkheads Coast Guard Drawing 175-WLM 970-004, Rev G, Hull Block 970 - Transverse Frames Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures Coast Guard Drawing 175-WLM-528-002, Rev M, Weather Deck Drains Diagram Coast Guard Drawing 175-WLM-528-009, Rev H, Weather Deck Drains/A/D, Hull Blocks 910, 920, 930.

940, 960, 970 Coast Guard Drawing 175-WLM-601-001, Rev T, General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 175-WLM-612-001, Rev G, Lifelines,/ Rails & Stanchions Coast Guard Drawing FL-2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL-2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4" Coast Guard Drawing FL-7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Drawing FL-1602-89, Rev -, Fleet 26’ x 66” Weathertight Door Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly Coast Guard Drawing 175-WLM-506-009 Rev. A, Sewage Tank Vent Mods.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3610, Section 167-A, Nov 2005, Hydraulic Cargo Hatch - Model

No. D-WK-787 Coast Guard Technical Publication (TP) 3619, Mar 2001 Switchboard, Ship Service & Emergency Coast Guard Technical Publication (TP) 3630, SWBS 573, Section A (573A), Jun 2015, Manufacturer's

Instruction Book-SWBS Group 573, Buoy Crane Coast Guard Technical Publication (TP) 3631, Mar 2007, Manufacturer’s Instruction Book-SWBS

Group(s) 573-581, Section B, Cross Deck Winch – Appleton Marine Model BMD-463 Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass Coast Guard Technical Publication (TP) 3632, 07-JAN-97, Manufacturers Instruction Book-SWBS

Group(s) 582-583 Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT vii (Rev-1)

Coast Guard Technical Publication (TP) 3632, Section 582-A, March 2014, Manufacturer's Instruction Book-SWBS Groups 582-583, Aft Capstan

Coast Guard Technical Publication (TP) 3633, Section A, June 1999, Sewage System Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General

Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General

Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB

4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society for Testing and Materials (ASTM), F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets viii (Rev-1)

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems International Organization for Standardization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids –

Method for Coding the Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1622, Nov 2006, Cleaning of Shipboard Compressed Air Systems MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping

Devices, Flexible Hose Assemblies NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 16 (SSPC-SP 16), 2010, Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal ix (Rev-1)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

Underwriters Laboratories Inc. (UL) 1066, Low-Voltage AC and DC Power Circuit Breakers Used in Enclosures, Apr 2012 x (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 Y Hydraulic Brake

Assembly NSN: 2530-01-550-7474 4 ea. 399.00

12 N Winch Gear Box Assembly

NSN: 3010-01-F16-4570

PN: SK9052AZ-SAEB-

31.4-H1 (Nord Gear Corp) or YMD-7914 (Appleton

Marine Inc)

4 ea. 1,000.00

12 Y Hydraulic Motor NSN: 4320-01-470-8467 4 ea. 900.00 12 N Wire Rope NSN: 4010-01-620-9604 4 ea. 577.95 12 N Counter Balance

Valve NSN: 4820-01-324-4269 8 ea. 107.50

12 N Shuttle Valve NSN: 4820-01-317-2748 8 ea. 34.78 12 N Needle Valve NSN: 4820-01-329-0051 4 ea. 38.00 12 Y **Directional

Control Valve NSN: 4810-01-543-3252 4 ea. 3,465.17

12 N Electrical Connector, Hirshmann

NSN: 5935-01-640-6747 8 ea. 32.00

13 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 13 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 13 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00

13 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

13 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 13 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. 250.00

13 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. 900.00

13 N Rexroth Tandem Center Proportional Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

13 Y Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

13 N 3:1 Pilot Ratio, Vented

Counterbalance Valve Assembly

NSN: 4820-01-563-5841 1 ea 98.70

13 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75 xi (Rev-1)

13 Y Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 13 N Pump, Hydraulic

Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77

13 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 13 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 14 N Anchor Windlass

Overhaul kit NSN: 5430-01-546-4684 1 ea. 12,474.00

14 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36 14 N Valve, Counterbalance

NSN: 4820-01-F16-4571

PN: CBEH-LKN-BCL Sun Hydraulics Corp

1 ea. 354.00

14 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00 14 N Valve, Linear, Directional Control NSN: 4810-01-511-3173 1 ea. 983.14

14 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N: 90B3C4G087

1 ea 2000.00

14 N Main Shaft, Anchor NSN: 3950-01-F17-5149 P/N: JC-20245-1 1 ea 5000.00

17 N Swing Brake Seal Kit NSN: 2030-01-351-2820 2 ea 138.80 17 N Swing Brake Disc &

Bearing Kit NSN: 2030-01-349-9486 2 ea 937.70

17 N Wire Rope Assembly, Single

Leg

NSN: 4010-01-602-8365 1 ea. 234.00

18 N Wire Rope, Crane Aux Fall

NSN: 3950-01-617-1692 1 ea 629.00

18 N Wire Rope, Crane Main Fall

NSN: 3950-01-617-1700 1 ea 1,425.00

18 N Luff Cylinder Seal kit

NSN: 5330-01-433-6307 1 ea 380.00

18 N Holding Valve NSN: 4810-01-353-0586 2 ea 84.88 18 N Shuttle Valve NSN: 4820-01-317-2748 2 ea 18.97 18 N Needle Valve NSN: 4820-01-329-0051 1 ea 36.17 18 Y Luff Cylinder

Control Valve NSN: 4820-01-602-7668 1 ea 5,259.00

18 N Bushing, Heel NSN: 5365-01-F12-2920 4 ea 81.00 18 N Snap ring NSN: 5325-00-005-5768 4 ea 274.99 18 N Hydraulic swivel seal kit NSN: 4730-01-566-2864 1 ea 1,125.00

18 N **Pin, Heel NSN: 5315-01-500-6931 2 ea 1006.60 18 N **Hand pump w/

Stainless Steel Option, P18

NSN: 4320-01-517-1444 1 ea 473.00

18 N **Plate, Backing, Brake (Item 231)

NSN: 3040-00-119-9848 1 ea 1,575.00

18 N **Plate, Brake (Item 232)

NSN: 3040-01-068-7647 1 ea. 377.00

18 N **Driver Plate (Item 233)

NSN: 3040-01-F14-3994 1 ea. 197.00

18 N **Plate, Backing, NSN: 3040-00-119-9848 1 ea 1,575.00 xii (Rev-1)

Brake (Item 234) 18 N **Packing

Assortment, Preformed

NSN: 5330-01-191-2622 1 ea. 10.94

18 N **GH30 seal kit NSN: 2590-01-398-5741 1 ea. 165.23 18 N **Disc-Friction, Brake NSN: 3040-01-051-3606 1 ea. 24.42

18 N **Spring, Helical, Comp

NSN: 5360-01-268-0044 12 ea 13.13

18 N **PD12C Seal kit NSN: 2590-01-398-5741 1 ea 60.73 18 N **Disc, Steel NSN: 2530-01-066-9585 1 ea 18 Y **Master brake rebuild kit

NSN: 5330-01-F16-4572

PN: 98-015-3001 (Eskridge Inc)

3 ea 1,758.00

18 Y **Hydraulic Control Valve Assembly

(winch)

NSN: 4810-01-566-2663 1 ea. 9,222.00

18 N **Hydraulic Control Valve Assembly

(Swing/Luff)

NSN: 4820-01-602-7668 1 ea. 5.259.00

18 Y Aux Hoist Hook (Overhaul Ball)

NSN: 4030-01-572-3945 1 ea 629.31

18 N Block, Tackle NSN: 3940-01-566-2929 1 ea 1,425.45 18 N **Relief Valve

Cartridge

NSN: 4820-01-481-7116

PN: RPIC-LAN (Sun Hydraulics Inc)

1 ea 425.00

18 N **Control Stand Selector Valve

Assembly

NSN: 4730-01-507-3516 1 ea 1,145.21

18 N **Bushing, Luff Cylinder

NSN: 3120-01-363-7629 4 ea 105.91

18 N **Pin, Luff Cylinder NSN: 5315-01-F12-2922

PN: MMD-2232

2 ea 1,576.00

28 N Refrigerated Air Filter-Dryer

PN: Ingersoll-Rand model

D72IN

1 $1000.00

35 N Steel WeaTD, 26” X 66”; 2 dog; RH, 14” X 18” Fixed Light

USCG DWG FL-1602-89 1 ea $8170

35 N Steel WeaTD, 26” X 66”; 2 dog; LH, 14” X 18” Fixed Light

USCG DWG FL-1602-89 1 ea $8170

35 N Steel WeaTD, 26” X 66”; 2 dog; LH, 9”

Fixed Light

USCG DWG FL-1602-89 1 ea $8170

38 Y Winch, Boat Davit NSN: 2030-01-505-1581

PN: 49396

1 ea $22,366.77

38 N Capscrews, ¾ NC x 3.5” G8

P/N: 221664W 4 ea 30.00

38 N Locknuts, ¾ NC G8 P/N: 223188 4 ea 9.00 38 N Wire Rope NSN: 4010-01-602-8365 1 ea 600.00 xiii (Rev-1)

Assembly, 75’, 5/8”, 6x37, IWRC, EIPS

41 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,968.67 41 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

41 N Repair Kit, Cable Chain (Includes

Pads) (FL-2605-29

PC#36)

NSN: 3020-01-538-0684 16 ea. 257.99

41 N Cylinder Assembly Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,969.24

42 N Hardware Kit NSN: 5430-01-494-2479 2 ea. 618.54 42 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xiv (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

3 Hydraulically Operated Cargo Hatch, Inspect and Service

12 Hydraulic Crossdeck Winches, Inspect And Service

13 Hydraulic Inhaul Winch, Inspect And Service

14 Anchor Windlass, Inspect And Service

16 Warping Capstan (Aft), Inspect and Service

17 Single Point Davit, Disassemble and Inspect

18 Buoy Crane, Inspect And Service

26 Deck Covering (Interior Wet/Dry), Renew

31 Power Circuit Breakers, Inspect, Maintain & Test

38 Single Point Davit Winch, Replace

41 Hydraulic Chain Stoppers, Inspect And Service

42 Mechanical Chain Stoppers, Inspect and Service xv (Rev-1)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal

1 (Rev-1)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 220lbs per month.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3 (Rev-1)

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays). A Coast Guard representative shall sign manifests for wastes generated.

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy currently includes an hourly VOC limit of 10lbs. This number is a combined facility number so coordination with the other units at the Coast Guard station is essential. Local unit requires log sheets for all painting operations to include date and times of painting, product used, and quantity used, and typed of applications (roll, brush, etc.). Spray painting is prohibited onboard CG facilities.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

4 (Rev-1)

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here