Attachment C - Statement of Work.pdf

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Attached to
Overhaul Control Box for U. S. Coast Guard Aircraft HC-27J
Solicitation number
70Z03826QW0000062
Issued by

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This is a Statement of Work (SOW) for U.S. Coast Guard contract PR# 70Z03826QW0000062 requiring inspection, repair, and/or overhaul services for Control Box components (Part Number B0161D001, NIIN 01-HS2-8652), with a quantity of two units. The contractor must be an Original Equipment Manufacturer (OEM), OEM Authorized Repair Center, or FAA Certified 145 Repair Center acceptable to the Coast Guard. The contractor shall comply with OEM specifications, Component Maintenance Manuals (CMM), drawings, Service Bulletins, and Overhaul and Repair Instructions (ORI), and must maintain ISO 9000 compliance or an equivalent quality system. The contractor is responsible for obtaining proprietary OEM documentation, as the Coast Guard cannot provide these materials. USCG modifications to original component configurations must be retained unless otherwise specified. Coating requirements must be strictly followed as specified.

The SOW defines two repair levels: Inspect/Repair as Necessary, which includes inspection, failure analysis, defective part replacement, and testing to meet manufacturer functional requirements; and Overhaul, which comprises complete teardown, inspection, cleaning, consumable replacement, OEM-recommended 100% replacement of specified components, and replacement of excessively degraded parts. The required turn-around-time is 120 days after receipt of material. The contractor must submit a Teardown and Inspection Report (TIR) within five calendar days of component inspection, identifying all parts requiring repair or replacement with part numbers, unit prices, labor hours and rates, and other applicable charges. All components must be thoroughly cleaned per CMM and ensure freedom from hazardous dust including hexavalent chromium, cadmium, and lead. Final inspection and acceptance will be performed by Aviation Logistics Center (ALC) quality assurance personnel. All parts must be airworthy and suitable for USCG aircraft installation, with appropriate Federal Aviation Administration (FAA) airworthiness release documentation and Certificates of Conformance required.

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STATEMENT OF WORK (SOW) PR# 70Z03826QW0000062

Contractor Requirement

1. This requirement is to obtain services from the Original Equipment Manufacturer (OEM), an OEM Authorized Repair Center, or a Federal Aviation Administration (FAA) Certified 145 Repair Center that is deemed to be acceptable to the Coast Guard for the inspection, repair and/or overhaul of the components per the attached schedule. If vendor claims to be or is considered to be OEM Authorized, the repair station shall provide documentation to confirm they are an OEM Authorized Repair Center. Repair Centers must comply with the OEM specifications, OEM Component Maintenance Manual (CMM), drawings, Service Bulletins, Overhaul and Repair Instructions (ORI), and the performance requirements set forth in the OEM technical specifications that are current at the time of contract award. The contractor shall be ISO 9000 compliant or have a quality system acceptable to the United States Coast Guard.

Nomenclature Part Number NIIN Qty Control Box B0161D001 01-HS2-8652 2

2. OEM drawings, Service Bulletins, CMMs are proprietary and cannot be provided by the Coast Guard. The contractor shall obtain the required OEM drawings, Service Bulletins, CMMs, and specifications.

3. Certain OEM components may include USCG modifications to the original configuration which may not be annotated in the OEM publications. These modifications are to be retained unless otherwise specified in the SOW. The USCG shall provide the supporting details/instructions that substantiate the modification. The contractor may request copies if not provided with the award.

4. Coating requirements where specifically called out shall be strictly adhered to where stated and alternatives should not be considered by the contractor.

3. Levels of repair:

a. Inspect/ Repair as necessary consists of inspection failure analysis, defective part replacement and testing required to meet the manufactures functional requirements IA W the applicable OEM publications.

b. Overhaul consists of complete teardown, inspection, cleaning, replacing all consumables, OEM recommended 100% replacement components and all components showing excessive degradation. Overhaul zeros out the components Time Since Overhaul (TSO).

4. During inspection and functional test, the presence of corrosion in a component shall constitute reason for a more thorough disassembly and inspection. Should corrosion be found, disassembly shall be made to the extent necessary to remove corrosion or replace the part, or parts, affected. Corroded parts shall be replaced, except in those cases where removal of corrosion from a part will not impair efficiency or safe operation of the part. Corrosion removal and treatment of affected areas will be accomplished IA W OEM specifications. Corrosion on Flight Critical components is not permitted and must be evaluated by the OEM for disposition.

5. The contractor may request an item to be determined Beyond Economical Repair (BER) if after initial inspection of the component the contractor feels that the part requires significant repair/overhaul outside of the scope of the normal repair/overhaul procedures provided in the OEM's CMM. The contractor's request shall be sent to the Contracting Officer (KO) for consideration. Only the USCG can determine a component is BER.

6. The Contractor shall, within fifteen calendar days of receipt of the unserviceable component, inspect for missing parts and notify the KO in writing of the part numbers of any missing parts.

7. The Coast Guard requires a Teardown and Inspection Report (TIR) that identifies part number(s) and nomenclature(s) for all parts that are required to be repaired or replaced for a complete Ready for Issue (RFI) component. The TIR shall include the part number and unit price for replacement parts, labor hours and labor rates required to repair the component, and other charges as applicable. The Contractor shall, within five calendar days of inspection of the component, provide a copy of the Inspection Report to the Contracting Officer.

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