70B06C26Q00000082 Attachment 1 - SOW_M4Rifles.pdf
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- Attached to
- M4 Rifle and Parts (5. 56x45mm NATO)
- Solicitation number
- 70B06C26Q00000082
About this file
This is a Statement of Work (SOW) for M4 Rifle and Parts procurement by the U.S. Department of Homeland Security, U.S. Customs and Border Protection (CBP), under contract number 70B06C26Q00000082.
CBP requires procurement of complete M4-Style AR platform rifles chambered in 5.56x45mm NATO, along with associated parts, accessories, and armorer training. The contract encompasses eight rifle configurations: Standard Duty Rifle (SDR), SDR with semi-auto capability, SDR with two-stage trigger, SDR semi with two-stage trigger, Mid-Length Duty Rifle (MDR), MDR semi, MDR with two-stage trigger, and MDR semi with two-stage trigger. All complete rifles must be fully assembled, head-spaced, test-fired, and hardcoat anodized (Type III, Class 2), weighing no more than 6.0 lbs (SDR) or 6.75 lbs (MDR) excluding accessories and magazines. Each rifle includes front and rear backup iron sights, two QD sling swivels, one M-LOK QD sling adapter, one M-LOK 3-inch rail section, one adjustable sling, and two 30-round magazines. The contract also provides individual upper receiver assemblies (with 11.5-inch or 14.5-inch barrels), lower receiver assemblies (select-fire or semi-auto, single-stage or two-stage trigger options), complete parts kits, and accessories including specialty handguards, charging handles, bolt carrier groups, and muzzle devices compatible with Surefire suppressors.
Technical requirements mandate MILSPEC compliance with full interchangeability with Colt M4A1 carbines per MIL-DTL-71186B standards. Vendor must maintain ISO 9001 quality certification, permit government facility inspections with three business days' notice, and provide one annual advanced armorer training class for up to 25 CBP personnel at no cost, plus four complete tool sets annually for depot-level maintenance. Barrels must undergo ASTM E1444 magnetic particle testing and meet specific gas port tolerances (0.069 inches for carbine-length, 0.076 inches for mid-length). Performance testing includes parts interchangeability verification, trigger weight measurements using Lyman Digital Trigger Pull Gauge, accuracy grouping at 100 yards (maximum 4.00 inches initial, 5.00 inches post-reliability), and 9,600-round reliability/durability testing with specific malfunction rate limits: zero Class 3 malfunctions, maximum 0.25% Class 2, and maximum 1.00% Class 1. The vendor must maintain monthly production capacity of 1,000 complete rifles and ship items within 60 calendar days of order receipt via FOB Destination. One-year warranty is required, with five-year shelf life guarantee. The contract period is five years from award date. Optional items include Personal Defense Weapons (7-9 inch barrels), ambidextrous magazine releases, and specialty-coated bolt carrier groups. Multiple federal agencies may place delivery orders with Contracting Officer approval, including USSS, ICE, USCG, and USMS.
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Attachment 1
M4 Rifle and Parts
(5.56x45mm NATO)
Statement of Work (SOW)
70B06C26Q00000082
1. BACKGROUND:
1.1. The Department of Homeland Security (DHS), U.S. Customs and Border Protection (CBP) has a requirement for the procurement of complete M4-Style Armalite Rifle (AR) platform rifles chambered in 5.56x45mm NATO, as well as all associated parts and accessories.
1.2. Relevant components within and outside of DHS may include but are not limited to the following listed in Table 1.2, below. Relevant components will be allowed to place delivery orders against the contract with approval from the Contracting Officer. This contract will be awarded and administered by U.S. Customs and Border Protection (CBP).
Table 1.2 Agencies and Abbreviations DHS Component Abbreviation U.S. Customs and Border Protection CBP US Secret Service USSS Immigration and Customs Enforcement
ICE
US Coast Guard USCG US Marshal Service USMS Other Federal Agencies TBD
2. SCOPE:
2.1. The intent of CBP is to contract for a family of M4-Style AR platform rifles, replacement parts, accessories, and armorer training. This statement of work delineates the required performance and technical specifications for these items.
2.2. The contract shall provide various configurations of complete rifles, complete upper receiver assemblies, complete lower receiver assemblies, and all individual parts that make up these items. All parts and components shall also be available as individual contract line items in bulk or separately.
2.3. Schedule of Supplies shall include a comprehensive list of all parts that comprise each complete rifle.
2.4. Armorer training shall be included throughout the contract, ensuring designated agency armorers achieve and maintain OEM Armorer Certification.
2.5. Vendor shall provide additional administrative and logistical support, including but not limited to customer service support, shipping, and handling (FOB destination), and invoicing/payment support.
2.6. Vendor shall provide manufacturer’s performance and technical specifications of items required for submission that are not otherwise specified in the SOW. Specifications shall address all technical requirements listed within this document.
3. APPLICABLE DOCUMENTS:
3.1. CBP Use of Force Policy- Administrative Guidelines and
Procedures Handbook (HB4500-002B). CBP Use of Force Policy Handbook
3.2. Standard Practice for Magnetic Particle Testing (ASTM E1444) ASTM E1444 - Magnetic Particle Testing (appliedtesting.com)
3.3. US Army M16A2, M4, and M4A1 Technical Manual 9-1005-319-23&P
3.4. Department of Defense publication Detail Specification Carbine, 5.56 Millimeter: M4A1- MIL–DTL–71186B
3.5. Department of Defense publication Military Specification Bar, Metal and Blanks, Steel (Under 2 inches in diameter) for Barrels of Small Arms Weapons- MIL-B-11595E(AR)
3.6. Military Print No. #8448649, #8448549, #8448550, 5.56 Nato Military Chamber Schematic
4. TECHNICAL REQUIREMENTS:
Unless specifically denoted, all parts (individually or as part of an assembly) shall be interchangeable with MILSPEC M4 Style AR platform rifles. All submissions must conform to the specifications noted.
For the purposes of this Statement of Work (SOW), MILSPEC refers to the design, material, manufacturing, and performance standards established by the U.S.
Department of Defense for M4-style AR platform rifles and components. CBP defines MILSPEC as meeting these standards to ensure full compatibility, reliability, and interchangeability with standard-issue military rifles and parts.
• Compliance with Military Specifications:
All parts, assemblies, and complete rifles designated as MILSPEC must be manufactured, constructed, and assembled in accordance with the applicable U.S. military specifications or standards referenced within this SOW unless specifically noted in the section for the specific part (e.g., MIL-DTL-71186B for M4A1 Carbine, MIL-B-11595E for barrel steel).
• Interchangeability and Compatibility:
MILSPEC items must be fully interchangeable with the corresponding components of a Colt brand M4A1 5.56mm Carbine. This includes dimensional, material, and functional compatibility to ensure seamless integration and reliable operation.
• Performance Requirements:
MILSPEC items must meet or exceed the performance requirements outlined in the referenced military standards, including but not limited to durability, reliability, corrosion resistance, and operational effectiveness under specified testing protocols.
• Quality Assurance:
MILSPEC items must be subject to rigorous quality control and assurance processes, and must pass all applicable inspections and testing as described in the SOW and referenced military documents.
• Documentation and Traceability:
MILSPEC compliance must be supported by manufacturer documentation, certifications, and, where applicable, authorized distributor letters.
4.1. Complete Rifles
All complete rifles shall be:
a. Fully assembled
b. Head-spaced, and test fired
c. Upper and lower receivers shall be hardcoat anodized (Type III, class 2).
d. All parts requiring finishing/coating shall be finished/coated independently prior to assembly.
e. The general external appearance of all complete rifles shall be uniform in color (black or FDE).
f. Free of blemishes and excessive tool marks.
g. The total weight (excluding accessories and magazine) of all SDR model rifles shall not exceed
6.0 lbs, while the total weight of all MDR model rifles shall not exceed 6.75 lbs.
All complete rifles will be provided with:
h. Front and Rear Back Up Iron Sights (SOW 4.4.5)
i. (2) QD sling swivels (SOW 4.7.1)
j. (1) M-LOK QD Sling Adapter (SOW 4.7.2)
k. (1) M-LOK 3” Rail Section (SOW 4.7.3)
l. (1) Adjustable Sling (SOW 4.7.4)
m. 2 Magazines (SOW 4.7.5)
All parts used to build the complete rifles in this SOW shall be available for individual purchase on the schedule of supplies.
4.1.1. Standard Duty Rifle (SDR)
Complete SDR shall include the following:
a. SDR Upper receiver assembly (SOW Section 4.2.1)
b. Lower receiver assembly (SOW Section 4.5.1)
4.1.2. Standard Duty Rifle- SEMI (SDR(S))
Complete SDR(S) shall include the following:
a. SDR Upper receiver assembly (SOW Section 4.2.1)
b. Lower receiver assembly (Semi) (SOW Section 4.5.3)
4.1.3. Standard Duty Rifle Two Stage Trigger (SDR2)
Complete SDR2 shall include the following:
a. SDR Upper receiver assembly (SOW Section 4.2.1)
b. Lower receiver assembly (SOW Section 4.5.2)
4.1.4. Standard Duty Rifle- SEMI Two Stage Trigger (SDR2(S))
Complete SDR2(S) shall include the following:
a. SDR Upper receiver assembly (SOW Section 4.2.1)
b. Lower receiver assembly (Semi) (SOW Section 4.5.4)
4.1.5. Mid-Length Duty Rifle (MDR)
Complete MDR shall include the following:
a. MDR Upper receiver assembly (SOW Section 4.2.2)
b. Lower receiver assembly (SOW Section 4.5.1)
4.1.6. Mid-Length Duty Rifle- SEMI (MDR(S))
Complete MDR(S) shall include the following:
a. MDR Upper receiver assembly (SOW Section 4.2.2)
b. Lower receiver assembly (Semi) (SOW Section 4.5.3)
4.1.7. Mid-Length Duty Rifle Two Stage Trigger (MDR2)
Complete MDR shall include the following:
b. Lower receiver assembly (SOW Section 4.5.2)
4.1.8. Mid-Length Duty Rifle- SEMI Two Stage Trigger (MDR2(S))
Complete MDR(S) shall include the following:
b. Lower receiver assembly (Semi) (SOW Section 4.5.4)
4.2. Upper Receiver Assemblies
All upper receiver assemblies shall be:
a. Fully assembled with all of the parts listed for each specific upper receiver contained in the SOW.
b. Head-spaced and test fired.
c. Compatible with MILSPEC M4/AR style lower receivers.
d. All parts requiring finishing/coating shall be finished/coated independently prior to assembly.
e. The general appearance of all upper receiver assemblies shall be uniform in matte, non-reflective color (black or FDE) and free of blemishes and excessive tool marks.
f. Barrel nut shall be torqued to OEM specification, which shall be a minimum of 30 ft/lbs. of torque.
g. Upper receivers requiring muzzle devices shall have the muzzle device installed per the manufacturer’s recommendations specific to the muzzle device in SOW 4.4.10.
4.2.1. Standard Duty Rifle (SDR) Upper Receiver Assembly w/ Muzzle Device
SDR Upper Receiver Assembly shall be constructed of the following items:
• 11.5 Barrel (SOW 4.3.1)
• SDR M-LOK Handguard (SOW 4.3.4)
• Upper Receiver (SOW 4.4.1)
• Forward Assist Assemble (SOW 4.4.2)
• Ejection Port Cover (SOW 4.4.3)
• Charging handle (SOW 4.4.4)
• Back Up Iron Sights (SOW 4.4.5)
• Bolt Carrier Group Assembly (SOW 4.4.6)
• Gas Block Assembly (SOW 4.4.7)
• Carbine Length Gas Tube (SOW 4.4.8)
• Muzzle Device (SOW 4.4.10)
4.2.2. Mid-Length Duty Rifle (MDR) Upper Receiver Assembly w/ Muzzle Device
MDR Upper Receiver Assembly shall be constructed of the following items:
• 14.5 Barrel (SOW 4.3.2)
• MDR M-LOK Handguard (SOW 4.3.5)
• Upper Receiver (SOW 4.4.1)
• Forward Assist Assemble (SOW 4.4.2)
• Ejection Port Cover (SOW 4.4.3)
• Charging handle (SOW 4.4.4)
• Back Up Iron Sights (SOW 4.4.5)
• Bolt Carrier Group Assembly (SOW 4.4.6)
• Gas Block Assembly (SOW 4.4.7)
• Mid-Length Gas Tube (SOW 4.4.9)
• Muzzle Device (SOW 4.4.10)
4.2.3. Standard Duty Rifle (SDR) Upper Receiver Assembly no
Muzzle Device
SDR Upper Receiver Assembly - no muzzle device shall be constructed of the following items:
• 11.5 Barrel (SOW 4.3.1)
• SDR M-LOK Handguard (SOW 4.3.4)
• Upper Receiver (SOW 4.4.1)
• Forward Assist Assemble (SOW 4.4.2)
• Ejection Port Cover (SOW 4.4.3)
• Charging handle (SOW 4.4.4)
• Back Up Iron Sights (SOW 4.4.5)
• Bolt Carrier Group Assembly (SOW 4.4.6)
• Gas Block Assembly (SOW 4.4.7)
• Carbine Length Gas Tube (SOW 4.4.8)
4.2.4. Mid-Length Duty Rifle (MDR) Upper Receiver Assembly no Muzzle Device
MDR Upper Receiver Assembly - no muzzle device shall be constructed of the following items:
• 14.5 Barrel (SOW 4.3.2)
• MDR M-LOK Handguard (SOW 4.3.5)
• Upper Receiver (SOW 4.4.1)
• Forward Assist Assemble (SOW 4.4.2)
• Ejection Port Cover (SOW 4.4.3)
• Charging handle (SOW 4.4.4)
• Back Up Iron Sights (SOW 4.4.5)
• Bolt Carrier Group Assembly (SOW 4.4.6)
• Gas Block Assembly (SOW 4.4.7)
• Mid-Length Gas Tube (SOW 4.4.9)
4.2.5. Increased Flow Rifle 11.5 (IFR) Upper Receiver Assembly no Muzzle Device
IFR Upper Receiver Assembly - no muzzle device shall be constructed of the following items:
• 11.5 Barrel (SOW 4.3.3)
• SDR M-LOK Handguard (SOW 4.3.4)
• Upper Receiver (SOW 4.4.1)
• Forward Assist Assemble (SOW 4.4.2)
• Ejection Port Cover (SOW 4.4.3)
• Charging handle (SOW 4.4.4)
• Back Up Iron Sights (SOW 4.4.5)
• Bolt Carrier Group Assembly (SOW 4.4.6)
• Gas Block Assembly (SOW 4.4.7)
• Carbine Length Gas Tube (SOW 4.4.8)
4.3. Barrels and Handguards
4.3.1. 11.5 Barrel (.069” gas port)
a. Shall be minimum 11.5” as measured from muzzle to bolt face.
b. Chambered in 5.56x45mm NATO
c. 1:7” twist rate
d. Government profile or equivalent
e. ½”x28 threads at the muzzle
f. Direct impingement systems will have Carbine length gas system with a .069” gas port (+/- 0.001”) and shall be compatible with .750” internal diameter gas block and be dimpled for gas block set screws that align with set screws of the gas block (SOW 4.4.7)
g. Shall have corrosion resistant bore, chamber, barrel extension, and exterior finish.
h. Along with other manufacturer markings, the barrel shall be conspicuously marked to indicate 0.068 gas port.
i. Barrel shall be free of flaws as determined by ASTM E1444 testing.
j. Barrel material shall be MILSPEC Barrel Steel (Mil-B- 11595E), equivalent or better.
k. Shall be manufactured in non-reflective black color.
4.3.2. 14.5 Barrel (.076” gas port)
a. Shall be 14.5” as measured from the muzzle to bolt face.
b. Chambered in 5.56x45mm NATO
c. 1:7” twist rate
d. Government profile or equivalent
e. ½”x28 threads at the muzzle
f. Direct impingement systems will have a mid-length gas system with a .076” gas port (+/- 0.001”) and shall be compatible with .750” internal diameter gas block and be dimpled for gas block set screws that align with set screws of the gas block (SOW 4.4.7.)
g. Shall have corrosion resistant bore, chamber, barrel extension, and exterior finish.
h. Barrel shall be free of flaws as determined by ASTM E1444 testing.
i. Barrel material shall be MILSPEC Barrel Steel (Mil-B- 11595E), equivalent or better.
j. Shall be manufactured in non-reflective black color.
4.3.3. 11.5 Barrel (0.072” gas port)
a. Shall be minimum 11.5” as measured from muzzle to bolt face.
b. Chambered in 5.56x45mm NATO
c. 1:7” twist rate
d. Government profile or equivalent
e. ½”x28 threads at the muzzle
f. Direct impingement systems will have Carbine length gas system with a .072” gas port (+/- 0.001”) and shall be compatible with .750” internal diameter gas block and be dimpled for gas block set screws that align with set screws of the gas block (SOW 4.4.7)
g. Shall have corrosion resistant bore, chamber, barrel extension, and exterior finish.
h. Along with other manufacturer markings, the barrel shall be conspicuously marked to indicate
0.072 gas port.
i. Barrel shall be free of flaws as determined by ASTM E1444 testing.
j. Barrel material shall be MILSPEC Barrel Steel (Mil-B-11595E), equivalent or better.
k. Shall be manufactured in non-reflective black color.
4.3.4. SDR M-LOK Handguard (B) or (FDE)
a. Shall be free floating.
b. Shall be available in anodized non-reflective black and non-reflective FDE.
c. Shall be provided with barrel nut and necessary hardware to install.
d. The handguard length shall be between 9.5” and 10.6”, measured from the rail. The bottom edge of the handguard shall not extend beyond or fall short of the top rail length by more than 0.25” (refer to the drawing in SOW 4.3.3 for measurement criteria). The government desires the handguard to be as long as possible while maintaining compatibility for attaching and removing a suppressor using a SureFire RC series suppressor mount.
e. Shall be constructed of aluminum or aluminum alloy.
f. Handguard shall have a continuous Mil-Std picatinny rail at the 12 o’clock (top) position.
g. The handguard shall feature an M-LOK accessory mounting system positioned at 45, 90, 135, 180, 225, 270, and 315 degrees. M-LOK slots should be optimized to extend from the end of the rail near the muzzle to the receiver, providing maximum flexibility for mounting points along the entire length of the handguard.
h. Handguard shall have a maximum outside horizontal diameter (not including rail portion) dimension of 1.85”.
i. Low-profile modular M-LOK compatible QD sling adaptor made of steel and black in color shall be provided with each handguard.
j. The handguard may incorporate an integral Quick Detach (QD) sling attachment point near the rear of the handguard. QD sling inserts may be located at the 3 and 9 o’clock positions or at alternative positions such as 2 and 10 o’clock. All QD sling insert shall include a durable black oxide stainless steel, nitrided ordinary steel, or equivalent steel sleeve. The inclusion of additional integral QD sling attachment points does not eliminate the requirement outlined in SOW 4.3.4.i to provide an adapter.
k. One 3” Picatinny Rail Section, Aluminum, M-LOK compatible, similar color as handguard (black or FDE) shall be provided with each handguard.
l. All M-LOK Accessories shall have screws short enough that they will not touch/interfere with a free floated barrel or gas block. These accessories shall utilize the same sized Allen or Torx wrench.
m. Characteristics shall be equal to or better than BCM-
MCMR-10-556-BLK.
4.3.5. MDR M-LOK Handguard (B) or (FDE)
a. Shall be free floating.
b. Shall be available in anodized non-reflective black and non-reflective FDE.
c. Shall be provided with barrel nut and necessary hardware to install.
d. The handguard length shall be between 12.5” and 13.6”, measured from the rail. The bottom edge of the handguard shall not extend beyond or fall short of the top rail length by more than 0.25” (refer to the drawing in SOW 4.3.3 for measurement criteria). The government desires the handguard to be as long as possible while maintaining compatibility for attaching and removing a suppressor using a SureFire RC series suppressor mount.
e. Handguard shall have a continuous Mil-Std picatinny rail at the 12 o’clock (top) position.
f. The handguard shall feature an M-LOK accessory mounting system positioned at 45, 90, 135, 180, 225, 270, and 315 degrees. M-LOK slots should be optimized to extend from the end of the rail near the muzzle to the receiver, providing maximum flexibility for mounting points along the entire length of the handguard.
g. Handguard shall have a maximum outside horizontal diameter (not including rail portion) dimension of 1.85”.
h. Low-profile modular M-LOK compatible QD sling adaptor made of steel and black in color shall be provided with each handguard.
i. The handguard may incorporate an integral Quick Detach (QD) sling attachment point near the rear of the handguard. QD sling inserts may be located at the 3 and 9 o’clock positions or at alternative positions such as 2 and 10 o’clock. All QD sling insert shall include a durable black oxide stainless steel, nitrided ordinary steel, or equivalent steel sleeve. The inclusion of additional integral QD sling attachment points does not eliminate the requirement outlined in SOW 4.3.4.i to provide an adapter.
j. One 3” Picatinny Rail Section, Aluminum, M-LOK compatible, similar color as handguard (black or FDE) shall be provided with each handguard.
k. ALL M-LOK Accessories shall have screws short enough that they will not touch/interfere with a free floated barrel or gas block. These accessories shall utilize the same sized Allen or Torx wrench.
l. Characteristics shall be equal to or better than BCM-
MCMR-10-556-BLK.
4.4. Common Upper Receiver Components
4.4.1. Upper Receiver (Stripped)
a. Shall be MILSPEC M4 type AR design.
b. Shall be forged.
c. Shall be hardcoat anodized (Type III, class 2).
d. Flat Top with Picatinny Mil-Std 1913 rail, marked with numerical positions, for mounting optics and accessories.
e. Machined for use with M4/AR barrel extension feed ramps
f. Shall be available in anodized non-reflective black and non-reflective FDE (matching color to upper receiver assemblies in SOW 4.2).
4.4.2. Forward Assist Assembly
a. Shall be manufactured per MILSPEC equivalent or better.
4.4.3. Ejection Port Cover
a. Shall be designed as a drop-in installation without the requirement of tools or need to wind springs or installation of e-clips.
b. Shall be constructed of corrosion resistant materials.
c. Shall fully close and automatically open with the rearward movement of the bolt carrier.
d. The cover shall firmly remain in a fully open position without unmanipulated movement to close the cover.
e. Performance shall be equal to or greater than MAGPUL
Enhanced Ejection Port Cover Assembly, MAG1206.
4.4.4. Ambidextrous Charging Handle
a. Shall be forged/billet from 7075 T6 aluminum, hard coat anodized (Type III, class 2).
b. Charging handle shall be ambidextrous and latch shall extend past the main body of the charging handle at least 0.90”, but not more than 1.00”.
c. The government desires that the charging handle be designed to minimize gas exposure when the weapon is used with a suppressor.
4.4.5. Back-Up Iron Sights (BUIS)
a. Foldable sights to include both front and rear sight.
b. Compatible with 1913 Picatinny rail
c. Both front and rear sights shall be no wider than 1.41” at its widest point.
d. Sights shall be self-raising with an ambidextrous button press.
e. Front sight shall no more than 0.51” above rail when folded down.
f. Rear sight shall be no more than 0.58” above rail when folded down.
g. Shall be constructed of durable material. Steel, polymer, or aluminum may be accepted.
h. Rear aperture shall be circular in shape.
i. Performance shall be equal to greater than Magpul MBUS 3
Sight- Front and Rear.
4.4.6. Bolt Carrier Group Assembly
a. Shall be manufactured, constructed, and assembled per MILSPEC equivalent or better.
b. Assembled direct impingement full-auto M4 style bolt carrier groups to include the following:
• Bolt Carrier
• Gas key and bolts
• Gas rings
• Firing pin
• Bolt cam pin
• Extractor, spring with insert and solid pin
• Ejector, spring, and roll pin
c. This single bolt carrier group assembly shall function properly in all upper configurations (regardless of barrel length) contained in the statement of work.
4.4.7. Gas Block Assembly (no tube)
a. Direct Impingement gas blocks shall be low-profile and have an inside diameter of .750”.
b. Shall include set screws that secure the gas block to the barrel using corresponding dimpling on barrel.
c. Gas block shall be made of steel with phosphate finish or better.
d. Assembly shall have all holes drilled to accept MILSPEC gas tube and gas tube retaining pin.
4.4.8. Carbine Length Gas Tube
4.4.9. Mid-Length Gas Tube
4.4.10. Muzzle Device
a. Muzzle device shall be constructed of heat-treated stainless steel bar stock with black corrosion resistant coatings.
b. Muzzle device shall fit the standard 1/2x28” thread of an M4-style barrel.
c. Muzzle device shall provide flash reduction and serve as a mounting adapter.
d. Muzzle device shall be compatible with Surefire SOCOM RC2, RC3, and RC4 suppressors.
e. Although not required, the government desires a muzzle device that does not require timing with installation. If timing is required, all installed muzzle devices should be timed in a neutral position.
4.5. Complete Lower Receiver Assemblies
All lower receivers shall be manufactured, constructed and assembled per MILSPEC equivalent or better. All parts contained within a complete lower receiver assembly that require finishing/coating shall be finished/coated independently prior to assembly.
4.5.1. Select Fire Lower Receiver Assembly
a. Shall be fully assembled with Stripped Lower Receiver
Select Fire (SOW 4.6.1).
b. Shall be fully assembled with all SOW items found within the select fire single stage lower parts kit (SOW 4.6.5).
4.5.2. Select Fire Lower Receiver Assembly Two Stage
a. Shall be fully assembled with the Stripped Lower Receiver Select Fire (SOW 4.6.1).
select fire two stage lower parts kit (SOW 4.6.6).
4.5.3. Semi-Auto Lower Receiver Assembly
a. Shall be fully assembled with the Stripped Lower
Receiver Semi (SOW 4.6.2)
b. Shall be fully assembled with all SOW items found within the semi single stage lower parts kit (SOW 4.6.7).
4.5.4. Semi-Auto Lower Receiver Assembly Two Stage
a. Shall be fully assembled with the Select Fire Lower Receiver
(SOW 4.6.2)
semi two stage lower parts kit (SOW 4.6.8).
4.6. Lower Receivers and Parts
All parts contained within a complete lower receiver assembly that require finishing/coating shall be finished/coated independently prior to assembly.
While MILSPEC lower receivers are required, the Government may, at its discretion, accept lower receivers with a minimally flared magwell, provided that the design does not deviate substantially from MILSPEC specifications, meets all other requirements in each lower receiver section, and does not interfere with gun locks, storage systems, or ancillary equipment.
4.6.1. Stripped Lower Receiver Select Fire
a. Shall be M4 type, manufactured per MILSPEC equivalent or better.
b. Shall not have integrated trigger guard.
c. Capable of full automatic firing.
d. Shall have “Safe”, “Semi”, and “Auto” or functionally equivalent markings
e. Compatible with all MILSPEC AR15 parts.
f. Machined from 7075-T6 forged aluminum hardcoat anodized (Type III, class 2).
g. Shall be available in anodized non-reflective black and non-reflective FDE (matching color to upper receivers in SOW 4.2).
h. The general appearance shall be uniform in color and free of blemishes and excessive tool marks.
4.6.2. Stripped Lower Receiver Semi
a. Shall be M4 type manufactured per MILSPEC equivalent or
b. Shall not have integrated trigger guard.
c. Only capable of semi-auto firing.
d. Shall have “Safe” and “Semi” or functionally equivalent markings.
e. Compatible with all MILSPEC AR15 parts.
f. Machined from 7075-T6 forged aluminum hardcoat anodized (Type III, class 2).
g. Shall be available in anodized non-reflective black and non-reflective FDE (matching color to upper receivers in SOW 4.2).
4.6.3. Stripped Lower Receiver Select Fire Training (R)(B)(W)(Y) better with exception to color.
b. Shall not have integrated trigger guard.
c. Capable of full automatic firing.
d. Shall have “Safe”, “Semi”, and “Auto” or functionally equivalent markings.
e. Compatible with all MILSPEC AR15 parts.
f. Machined from 7075-T6 forged aluminum hardcoat anodized
(Type III, class 2).
g. Shall be available in Blue, Red, White, and Yellow. Anodized lowers in these colors are preferred but durable alternative coatings may be accepted that do not negatively affect fitment or function.
4.6.4. Stripped Lower Receiver Semi Training (R)(B)(W)(Y)
better with exception to color.
b. Shall not have integrated trigger guard.
c. Only capable of semi-auto firing.
d. Shall have “Safe” and “Semi” or functionally equivalent markings.
e. Compatible with all MILSPEC AR15 parts.
f. Machined from 7075-T6 forged aluminum hardcoat anodized (Type III, class 2).
g. Shall be available in Blue, Red, White, and Yellow.
Anodized lowers in these colors are preferred but durable alternative coatings may be accepted that do not negatively affect fitment or function.
h. The general appearance shall be uniform in color and free of blemishes and excessive tool marks
4.6.5. Lower Parts Kit Select Fire Single Stage
a. Lower parts kits will be packaged in a single clear plastic bag.
b. Clearly marked as select fire single stage lower parts kit.
c. Contain the following items:
• Receiver Extension Tube (SOW 4.6.9)
• Buffer Detent Pin with Spring (SOW 4.6.10)
• End Plate (SOW 4.6.11)
• Castle Nut (SOW 4.6.12)
• H2 Buffer (SOW 4.6.13)
• Buffer Spring (SOW 4.4.14)
• Buttstock (SOW 4.4.15)
• Single Stage Trigger (SOW 4.6.16)
• Trigger Guard (SOW 4.6.18)
• Grip (SOW 4.4.19)
• Pivot/Takedown Pins (SOW 4.6.20)
• Bolt Catch Package (SOW 4.6.21)
• Ambidextrous Selector Select Fire (SOW 4.6.22)
• Selector spring and detent (SOW 4.4.24)
• Magazine Catch (SOW 4.4.25)
4.6.6. Lower Parts Kit Select Fire Two Stage
b. Clearly marked as select fire two stage lower parts kit.
c. Contain the following items:
• Receiver Extension Tube (SOW 4.6.9)
• Buffer Detent Pin with Spring (SOW 4.6.10)
• End Plate (SOW 4.6.11)
• Castle Nut (SOW 4.6.12)
• H2 Buffer (SOW 4.6.13)
• Buffer Spring (SOW 4.4.14)
• Buttstock (SOW 4.4.15)
• Two Stage Trigger (SOW 4.6.17)
• Trigger Guard (SOW 4.6.18)
• Grip (SOW 4.4.19)
• Pivot/Takedown Pins (SOW 4.6.20)
• Bolt Catch Package (SOW 4.6.21)
• Ambidextrous Selector Select Fire (SOW 4.6.22)
4.6.7. Lower Parts Kit Semi Single Stage
b. Clearly marked as semi single stage lower parts kit.
c. Contain the following items:
• Receiver Extension Tube (SOW 4.6.9)
• Buffer Detent Pin with Spring (SOW 4.6.10)
• End Plate (SOW 4.6.11)
• Castle Nut (SOW 4.6.12)
• H2 Buffer (SOW 4.6.13)
• Buffer Spring (SOW 4.4.14)
• Buttstock (SOW 4.4.15)
• Single Stage Trigger (SOW 4.6.16)
• Trigger Guard (SOW 4.6.18)
• Grip (SOW 4.4.19)
• Pivot/Takedown Pins (SOW 4.6.20)
• Bolt Catch Package (SOW 4.6.21)
• Ambidextrous Selector Semi (SOW 4.6.23)
4.6.8. Lower Parts Kit Semi Two Stage
a. Lower parts kits will be packaged in a single clear plastic bag.
b. Clearly marked as select fire two stage lower parts kit.
c. Contain the following items:
• Receiver Extension Tube (SOW 4.6.9)
• Buffer Detent Pin with Spring (SOW 4.6.10)
• End Plate (SOW 4.6.11)
• Castle Nut (SOW 4.6.12)
• H2 Buffer (SOW 4.6.13)
• Buffer Spring (SOW 4.4.14)
• Buttstock (SOW 4.4.15)
• Two Stage Trigger (SOW 4.6.17)
• Trigger Guard (SOW 4.6.18)
• Grip (SOW 4.4.19)
• Pivot/Takedown Pins (SOW 4.6.20)
• Bolt Catch Package (SOW 4.6.21)
• Ambidextrous Selector Semi (SOW 4.6.23)
4.6.9. Receiver Extension Tube
b. AR style receiver extension tube shall be compatible with carbine style, collapsible buttstocks.
c. Hardcoat anodized aluminum, with matte black finish.
d. 7.25” in overall length, 1.14” outside diameter (MILSPEC)
e. Threads shall be compatible with AR style lower receivers.
f. Six positions for buttstock adjustment.
g. Drainage hole located at enclosed end of the tube.
4.6.10. Buffer Detent Pin with Spring
4.6.11. End Plate
• The preferred end plate shall have the following characteristics:
a. AR-style receiver extension end plate compatible with the receiver extension tube listed in SOW Section 4.6.9.
b. Constructed of steel with a corrosion-resistant finish, such as QPQ salt bath nitride, black oxide, or parkerized finish.
c. Accepts any push-button QD sling swivel.
d. Features an ambidextrous QD sling attachment point to provide a wide range of motion for ambidextrous weapon manipulation, retention, and control.
e. Includes an engagement tab required to align the buttstock and buffer tube with the lower receiver.
f. Compatible with both MIL-SPEC and commercial carbine receiver extensions.
g. Manufactured in the United States.
• If the preferred end plate is not available, the government will accept a standard MILSPEC end plate meeting the following minimum requirements:
a. Manufactured per MILSPEC equivalent or better.
b. Compatible with the receiver extension tube listed in SOW
Section 4.6.9.
c. Constructed of stainless steel with black oxide or carbon steel with a parkerized finish.
d. Includes an engagement tab required to align the buttstock and buffer tube with the lower receiver.
4.6.12. Castle Nut
b. AR style castle nut shall be compatible with receiver extension tube listed in 4.6.9
c. Shall be made of parkerized carbon steel or black oxided stainless steel.
d. Shall have four wrench notches and three staking notches on opposite side.
4.6.13. H2 Buffer
a. AR style carbine buffer shall be compatible with receiver extension tube listed in 4.6.9.
b. M4/ Buffer shall be made of aluminum and have a minimum weight of 4.5 ounces (H2).
4.6.14. Buffer Spring
a. AR style carbine buffer spring shall be compatible with receiver extension tube listed in 4.6.9.
b. Spring shall be manufactured per MILSPEC equivalent.
4.6.15. Buttstock (B) or (FDE)
a. AR style collapsible carbine buttstock shall be compatible with receiver extension tube listed in 4.6.9
b. Shall be made of impact resistant nylon polymer and black or FDE in color.
c. Shall include ambidextrous push button/QD sling mounts and additional web sling attachment points.
d. Shall have synthetic rubber buttpad.
e. Buttstock length of pull adjustments must be greater than 3.25”.
f. Shall have a maximum length of 7.0” including buttpad. When measuring from the 12 o’clock position.
g. Shall have a weight of less than 10.0 ounces.
h. Performance shall be equal to or better than Magpul
CTR Carbine Stock-MILSPEC, part # MAG310
4.6.16. Single Stage Trigger
a. AR style non-adjustable.
b. Combat style, single-stage trigger that allows precise trigger control for semi and automatic receivers.
c. All components (Hammer, Hammer Spring, Hammer
Pin, Trigger, Trigger Spring, Trigger Pin, Disconnector, Disconnector Spring, Automatic Sear) will be MILSPEC in material and dimension, coating or treatments.
d. Semi-automatic mode shall have an average trigger pull weight with a minimum of 4.5 lbs., maximum of
8.0 lbs., with an optimum of 5.5 lbs.
e. Full-automatic mode shall have an average trigger pull weight with a minimum of 7.5 lbs., maximum of
11.0 lbs., with an optimum of 9.0 lbs.
f. Both semi and auto functions shall have a standard deviation of less than 6.0 with an optimum of 1.0.
g. The trigger assembly shall function as intended throughout the durability/reliability testing.
Performance shall be equal to or better than BCM PNT Trigger Assembly, part # BCM-LP-3-AUTO.
4.6.17. Two Stage Trigger
a. AR style non-adjustable.
b. Enhanced combat style, two-stage trigger that allows precise trigger control in semi-automatic mode, while having a single stage smooth, continuous trigger pull in full-automatic mode.
c. Provided with Hammer, Hammer Spring, Hammer
Pin, Trigger, Trigger Spring, Trigger Pin, Disconnector, Disconnector Spring, and Automatic Sear.
d. Semi-automatic mode shall have a first stage trigger weight of 2.5 lbs. (+/-.50), second stage trigger weight of 2.0 lbs. for a total pull weight of 4.5 lbs. (+/-.50),
e. Full-automatic single stage pull weight shall be 5.0 lbs. (+/-.25).
f. Coatings or treatments to increase reliability, durability and function, while not required, is desirable.
g. While not required, a drop-in trigger will be accepted as an alternative option.
h. Performance shall be equal to or better than Geissele Super Select-Fire SOPMOD (SSF) Trigger, # 05-102 or CMC AR15/10 Two Stage Trigger- Curved, #92502 as a drop-in alternative.
4.6.18. Trigger Guard
a. Must be curved to allow use of cold weather gloves and fill the space between the trigger guard and pistol grip.
b. Performance shall be equal or better than the Magpul MOE Polymer Enhance Trigger guard.
4.6.19. Grip (B) or (FDE)
a. AR style pistol grip shall be made of one piece reinforced polymer.
b. Black or FDE in color.
c. Possess anti-slip texturing and a curved beavertail backstrap.
d. Finger grooves on front strap, rubber coating, and palm shelf are not acceptable.
e. Grip length shall be a minimum of 3.8” from bottom side of receiver and a grip thickness not to exceed 1.25”.
f. Grip internal storage is acceptable but not required.
g. Screw will be a hex head stainless steel screw.
h. Performance shall be equal to or better than BCM
Mod 4.
4.6.20. Pivot/Takedown Pins and Components
a. The pivot pin, takedown pin, pivot pin spring, takedown pin spring, pivot pin detent, and takedown pin detent will be MILSPEC.
4.6.21. Bolt Catch Package
a. The bolt catch, bolt catch spring, bolt catch detent, and bolt catch pin will be Manufactured per MILSPEC equivalent.
b. Shall be available as a set to include the bolt catch, detent, spring, and roll pin.
4.6.22. Ambidextrous Safety Selector - Select Fire
a. Shall be compatible with MILSPEC select fire lower receivers.
b. Shall be manufactured without screws or threading that could come loose or strip.
c. Shall be provided with MILSPEC spring and detent.
d. The left side should be either Standard MILSPEC shape or enhanced.
e. The right side should feature a lower profile lever that will not interfere with trigger operation for right hand shooters.
f. Constructed of steel and black in color.
g. Performance shall be equal to or greater than Troy
Industries Ambidextrous Safety Selector for Select Fire M16, M4 Steel Matte, # SSAF-AMB-F0BT-00.
4.6.23. Ambidextrous Safety Selector - Semi
a. Shall be compatible with all previously described semi-auto lower receivers.
b. Shall be manufactured without screws or threading that could come loose or strip.
c. Shall be provided with MILSPEC spring and detent.
d. The left side should be either Standard MILSPEC shape or enhanced.
e. The right side should feature a lower profile lever that will not interfere with trigger operation for right hand shooters.
f. Constructed of steel and black in color.
g. Performance shall be equal to or greater than Troy
Industries Ambidextrous Safety Selector for Semi Auto AR15, M4 Steel Matte, # SSDT-AMB-S0BT-00.
4.6.24. Safety Selector Spring and Detent
a. Shall be manufactured per MILSPEC equivalent or
4.6.25. Magazine Catch
a. The magazine catch assembly shall be an ambidextrous design that matches the size and configuration of the factory part.
b. Shall install in the same manner as a factory magazine release, utilizing the original magazine release button for drop-in installation.
c. Fully compatible with MILSPEC lower receivers and standard USGI 30rd magazines
d. The design must allow the operator to activate the magazine release with the thumb of the non-firing hand, without snagging, resisting accidental release, and without interfering with rifle function.
e. Shall be made of parkerized carbon steel or black oxided stainless steel.
4.7. Accessories
4.7.1. QD Sling Swivel
a. Heavy-duty loop sling swivel made from durable steel.
b. Black in color.
c. Fits QD swivel receptacles.
d. Shall have 1.25” loop to accept various tactical sling types.
e. Push-button for quick attachment and release.
4.7.2. M-LOK Compatible QD Sling Adapter
a. Low-profile QD adapter.
b. M-LOK compatible.
c. Constructed of steel or hardcoat anodized aluminum.
d. Black in color.
e. Multi position non-rotational interface.
f. Provided with allen or torx screws (same allen or torx size as all screws for M-LOK accessories) in a length that does not touch/interfere with a free floated barrel or gas block.
4.7.3. M-LOK 3” Picatinny Rail Section
a. Low-profile QD adapter.
b. 3” Mil-Standard 1913 Picatinny rail section.
c. Aluminum.
d. Black in color.
e. M-LOK Compatible.
f. Clipped or rounded corners to prevent sharp edges and snag hazards.
g. Provided with allen or torx screws (same allen or torx size as all screws for M-LOK accessories) in a length that does not touch/interfere with a free floated barrel or gas block.
4.7.4. Adjustable Sling
a. Two Point Sling.
b. Quick Adjust with One-Handed Adjustments.
c. 1 to 1.25” wide at attachment ends, and a Tail Keeper.
d. Equivalent or better than Viking Tactics Wide Padded Sling, # VTAC-MK2-CT.
4.7.5. 30 RD Magazine
a. USGI AR15/M16 magazine.
b. 30 round capacity.
c. Welded aluminum body.
d. Heat treated with hard anodized finish.
e. Black or gray in color.
f. Anti-tilt follower.
g. Stainless-steel spring.
h. While not required, polymer magazines meeting or exceeding the specifications of Magpul PMAG 30 Gen M3 will be accepted as an alternative option.
• Impact and Crush Resistant Polymer
• Modified internal and external geometry to ensure reliable feeding in USGI-spec M4 platforms, as well as non-colt platforms.
• Four-way anti-tilt Follower
• Corrosion Resistant Internal Components
• Over-travel insertion stop
• Aggressive surface texture for positive grip
4.8. Training and support
4.8.1. Vendor shall provide one advanced depot level armorer training class to the CBP Depot level armorers, each pricing period for the entire period of the contract, for up to 25 participants, the training shall be at no additional cost to the Government.
4.8.2. The location of the training shall be within CONUS at a location to be determined by the government. The date and time of the training shall be mutually agreed upon in writing, but shall not occur more than two weeks after the government’s written request unless authorized by the COR.
4.8.3. The course shall cover all firearms included in the statement of work.
4.8.4. For each year of the contract, the vendor shall provide the CBP Depot- Level Armory, at no additional cost to the Government, four (4) complete sets of all specialty tools required for rifle assembly and disassembly.
4.8.5. Vendor shall provide Depot level armorer maintenance overhaul/rebuild manual.
4.8.6. Vendor shall provide exploded diagram with nomenclature description of all parts.
5. PERFORMANCE STANDARDS
The following performance standards will be assessed during initial source selection.
Performance standards shall also be maintained throughout the life of the contract and shall be subject to random verification by the government.
5.1. All parts that specify a MILSPEC standard must be fully compatible and demonstrate parts interchangeability with the corresponding part from a Colt brand M4A1 5.56mm Carbine.
5.2. All complete weapons and parts that specify a MILSPEC standard must meet the specifications and requirements of CARBINE, 5.56 MILLIMETER: M4A1, set forth in section 3, REQUIREMENTS of MIL-DTL-71186B, with exception to the following subsections:
3.6.4 Function Firing
3.6.5 Cyclic Rate of Fire
3.6.6 Targeting and Accuracy
3.6.7 Endurance
3.6.9 Unique Identification (UID)
5.3. Parts Compatibility
Weapons shall be tested for interchangeability by disassembling and then reassembling the provided rifles and assemblies, with the individual parts provided and the parts from other assemblies. During the source selection process, parts will be tested for interchangeability.
5.3.1. All parts shall be removed from each test rifle with the exception of the stripped upper and lower receivers which will remain as a set for the first portions of the test.
5.3.2. All parts from the disassembled upper and lower receivers, including the barrel, shall be assembled on a Colt manufactured M4A1 MILSPEC upper and lower receiver set and function tested for operability, to include a live fire function test.
5.3.3. All interoperability shall be documented and parts shall be marked and isolated for identification.
5.4. Trigger weight
The following protocols will be used to measure and record the trigger weight of the rifle assemblies below:
• SDR (SOW 4.1.1)
• SDR2 (SOW 4.1.3)
5.4.1. Unloaded rifle shall be mounted on an AR lower receiver magazine well vise block secured in a vise.
5.4.2. Trigger weight shall be measured and recorded using Lyman
Digital Trigger Pull Gauge.
5.4.3. The firearm barrel axis will be parallel to the Lyman Trigger Pull Gauge. The trigger pull gauge will be inserted into the trigger mechanism, such that it rests against the inside curve on the trigger. The portion of the trigger pull gauge in contact with the trigger will be constructed from a freely spinning mechanism.
This will allow the test setup to adjust for the “arc” pattern typical amongst most trigger mechanisms. As the trigger is pulled and progresses along its arc pattern, the trigger tool will be able to move freely along the trigger ensuring the force applied to the trigger is always parallel with the barrel of the weapon. This process will be continued until the weapon “dry-fires”. At this point the trigger pull testing will be concluded. The final load applied to achieve “dry-fire”, in pounds, shall be recorded.
5.4.4. Trigger weight will be measured a total of ten times for both semi and auto function and recorded. Each ten trigger pulls weights per function will be averaged separately and those average weights shall be recorded for scoring purposes.
5.4.5. Standard Deviation will be calculated per each function and recorded for scoring purposes.
5.5. Accuracy Grouping and Degradation (Pre, Mid, and Post Reliability)
Rifle variants will undergo two accuracy tests during each iteration (pre, mid, and post). The first test will be conducted using CBP duty ammunition: Federal 5.56x45mm 64GR Tactical Bonded Soft Point (Z556T64XCBP). Following this, the same rifle variant will undergo the same test using Federal .223 REM 62GR Tactical Bonded Soft Point (Z223SP).
5.5.1. Rifle assemblies SDR (SOW Section 4.1.1) and MDR (SOW Section 4.1.5) shall be shot for accuracy grouping.
5.5.2. Initial precision grouping shall be conducted prior to reliability/durability testing.
5.5.3. Mid-Reliability precision grouping shall be conducted after firing 4800 rounds in the reliability/durability testing.
5.5.4. Post precision grouping shall be conducted after
conclusion of reliability/durability testing.
5.5.5. Rifle shall be cleaned and lubricated in accordance with the owner’s manual.
5.5.6. Rifle upper receiver shall be secured into a Bill Weisman and Co. (wisemanballistics.com) AR receiver fixture, attached to a windage and elevation table, bolted to the concrete floor.
a. If there is a conflict between the fixture and some part of the rifle that is known, the vendor is allowed to provide an appropriate remedy that does not permanently alter the fixture or the weapon.
b. Alternatively, a vendor may request the use of CBP precision marksman to perform the test from a supported prone position.
5.5.7. 5 “Settling shots” shall be fired prior to shooting for record.
5.5.8. Five 5 - shot groups will be fired at a distance of 100 yards.
5.5.9. The best four of the five shots per group will be measured to determine the group size.
5.5.10. The best four groups of the five groups shot will be used to obtain a final average group size per rifle.
5.5.11. Accuracy shall be measured utilizing paper witness targets, adhered to a semi-rigid material, mounted in a rigid test fixture.
Measurements shall be taken from outer edge to outer edge of the further most holes and then subtract the bullet diameter to obtain a “center to center” final calculation.
5.5.12. Barrel will be cooled to ambient temperature (+/- 10 degree) between groups.
5.5.13. The average initial precision grouping per rifle shall not exceed
4.00 inches with an optimal grouping of less than 2 inches.
5.5.14. The average post reliability testing grouping per rifle shall not exceed 5.00 inches with an optimal grouping of less than 3 inches.
5.6. Reliability/Durability
5.6.1. Rifle assemblies SDR (SOW Section 4.1.1) and MDR (SOW Section
4.1.5) shall fire a minimum of 9,600 rounds of CBP contract ammunition consisting of:
a. Federal 5.56x45mm 64GR Tactical bonded Soft Point, Z556T64XCBP (total of 7440 rounds)
b. Federal .223 REM 62GR, Tactical bonded Soft Point, Z223SP (total of 2160 rounds)
5.6.2. A total of 1680 rounds from SOW section 5.6.1.a will be fired in conjunction with a suppressor. SUREFIRE SOCOM556-RC2
5.6.3. Test shall begin with the rifle cleaned and lubricated in accordance with the owner’s manual.
5.6.4. Firing cycle will consist of 120 rounds.
5.6.5. The first 60 rounds fired at a rate of approximately 1 round per second, the second 60 rounds being fired in full auto in bursts of 3-5 rounds.
5.6.6. After each 120 round firing cycle the weapon will be allowed to cool for 10 minutes.
5.6.7. After every 240 rounds the weapon will be cooled to where the barrel can be held in a bare hand.
5.6.8. After every 600 rounds the weapon will be wiped and
lubricated without disassembly.
5.6.9. After every 1200 rounds, the weapon will be disassembled, cleaned, inspected, gauged, and lubricated.
5.6.10. At 4800 rounds, the weapon will be cleaned, inspected, gauged, and lubricated before performing the mid-reliability/durability accuracy grouping and degradation Test.
The weapon will be cleaned and lubricated again, before commencing with the remainder of the reliability/durability test.
5.6.11. At the conclusion of the reliability/durability test, rifles will then be inspected for wear, gauging, damage, deformation, functionality, and operability.
5.6.12. The number and class of stoppages, as well as parts
breakages will be evaluated and recorded at the 1200 round intervals, the 4800 round mark, and the conclusion of 9600 rounds.
5.6.13. Any operator induced error, or malfunction caused by non-contract parts shall not be counted against this malfunction rate.
5.6.14. Rifle shall meet the following performance standards.
a. Rifle shall NOT experience any CLASS 3 MALFUNCTIONS (Parts failure or breakage which requires parts replacement to return functionality).
b. Rifle may not experience greater than 0.25% CLASS 2 MALFUNCTIONS (Non-catastrophic malfunction that cannot be cleared by immediate action drill).
c. Rifle may not experience greater than 1.00% CLASS 1 MALFUNCTIONS (Clearable by immediate action drill).
d. All rifles must read within the acceptable levels of barrel erosion, throat erosion, head spacing in accordance with TM 9-1005-319-23&P at all points of gauging.
e. Weapons must be free of unusual abnormalities in accordance with TM 9-1005-319-23&P.
5.7 Frangible Ammunition Compatibility
5.7.1. Rifle assemblies SDR (SOW Section 4.1.1) and MDR (SOW Section
4.1.5) shall fire 1,200 rounds of CBP contract frangible ammunition, Federal 5.56x45mm 45gr Frangible, BC556P1.
5.7.2. The frangible ammunition evaluation will follow the exact protocols in SOW 5.6 for a total of 1,200 rounds.
5.7.3. Rifle shall meet the following frangible ammunition compatibility performance standards.
a. Rifle shall NOT experience any CLASS 3 MALFUNCTIONS (Parts failure or breakage which requires parts replacement to return functionality).
6. ADMINISTRATIVE REQUIREMENTS
6.1. Quality Control and Quality Assurance
6.1.1. The vendor shall be certified by an authorized registrar that offers third-party audit services to the ISO 900X series standards, namely the International Standards of Quality Control as described in International Standard ISO 900X (Quality Systems - Model for quality assurance in design, development, installation, and servicing).
6.1.2. No changes in design of any device or accessory shall take place without the prior approval of the COR and the CO.
6.1.3. Devices and accessories which fail any portion of the vendor’s
(including manufacturers) QC processes shall be rejected and not shipped. No further attempts shall be made to correct or otherwise remediate a device or accessory which has failed any portion of the QC testing, for purposes of delivery.
6.1.4. The Government may conduct periodic random Quality Assurance (QA) testing of devices and/or accessories produced, to ensure items meet performance requirements for which the contract was awarded.
6.1.5. The QA may or may not be conducted by Government personnel at a government owned facility.
6.1.6. Devices and/or accessories which fail QA testing may be sent back to the vendor, at no cost to the Government, and replaced with an equal amount of new supplies. If a second or subsequent failure (for the same test) occurs within the same batch, this will be considered a lot failure.
The vendor shall be notified by the COR, in writing, of the nature of the failure, defect, or deficiency and the vendor shall replace the entire lot at no cost to the government.
6.1.7. Vendor shall take corrective action within seven (7) calendar days of written notification of any non-conformance. Corrective action shall include shipping of replacements for all defective, deficient, or suspect devices and/or accessories. The vendor shall also provide a written failure analysis plan to the COR within 7 calendar days of written notification. A complete failure analysis report, to include preventative measures, shall be submitted to the COR within 60 calendar days of notification of non-conformance.
6.2. Government Access of Contractor’s Facility
6.2.1. The vendor shall permit the Government to conduct quality control inspections of the vendor’s facility (including production facilities) to ensure consistency of manufacture and quality of products ordered and delivered.
6.2.2. The authorized inspection team shall be identified in writing by the COR or the CO.
6.2.3. The minimum advance notice of inspection shall be three business days.
6.2.4. Inspections may include all…
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