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SOW - FAA TRI ASR & TRI MODE-S HVAC REPLACEMENT (docx)

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SUMMARY OF WORK

FAA TRI ASR & TRI MODE-S HVAC REPLACEMENT

LOCATED AT TRI-CITIES AIRPORT, BLOUNTVILLE, TN 37617

1.0 GENERAL

SCOPE

The selected Contractor shall furnish all labor, product, equipment, materials, and supervision for the demolition and installation associated with the HVAC Replacement Project at FAA Tri-Cities TRI ASR (Airport Surveillance Radar) facility located at Tri-Cities Airport, Blountville, TN 37617 and FAA Tri-Cities TRI MODE-S (Mode Select; Discrete Addressable Secondary Radar System with Data Link) Facility located at Tri-Cities Airport, Blountville, TN 37617.

Remove and dispose of the existing Units being replaced and associated ducting and components from facilities. Installation includes but is not limited to providing and installing at TRI ASR new 2 each 10-Ton Packaged System AC Units with associated ducting, and other associated components into the TRI ASR facility. Installation includes but is not limited to providing and installing at TRI MODE-S new 2 each 4-Ton Wall Packaged System AC Units and installing new ducting, and other associated components into the TRI MODE-S facility. Prior to “Installation,” all of the equipment and material shall be reviewed and accepted by an FAA representative.

The following items are a summary of the project and are provided solely for the purpose of describing the general nature of the work. The Contractor is responsible for accomplishing all items of work identified in applicable drawings, specifications, and provisions of the contract:

A.General
1.The TRI ASR and TRI MODE-S are both active operational facilities which run 24 hours a day, 7 days a week.
2.All work shall be coordinated with the FAA and be accomplished on a “Not to interfere with FAA operations” basis.
3.Construction material shall be stored only in FAA approved areas.
4.Construction staging shall be allowed only in the FAA approved areas.
5.The Contractor shall provide all temporary services required for construction.
6.The Contractor shall clean up and restore the site grounds to its original condition after the work has been performed.
B.Demolition
1.Remove and properly dispose of each existing System to be replaced. Provide certificate of disposal for refrigerant to the FAA Manager, Brian Brooks.
2.Remove and properly dispose of the associated ducting and other related components.
C.Installation

New Air Conditioners Provide and install 2 each new 10-Ton Packaged Air Conditioning Units in TRI ASR, 2 each 4-Ton Wall Packaged Air Conditioning Units in TRI MODE-S, FAA approved, and all associated components. This includes:

Replace both Units in each facility Set new units on steel beams not treated timbers and isolation dampers/rubber pads Units Options have reference Enthalpy** on Economizers to Prevent moist humid air entering room when economizing Unit Options have Hail Guards to protect coils ** No electric heat is in units Replace existing Bard Units with (2) new Bard replacement matching Units Install Motorized Discharge Air Dampers on both Bard Units Install Supply Duct off each Unit into One Single Duct Install Supply Grilles to Direct Air to the floor with one Grille directing air to the end wall System can operate as one or two units running on the single duct system allowing cold air to cool the equipment better and returning warmer air to the Units Includes Boom Truck/Crane to lift and remove Units Includes all labor, materials Specify warranty on parts, labor, compressor, etc.

Option for TRI MODE-S –Install new Duct System, install motorized air dampers on both units, install single duct off each unit and merge into one duct. Install supply grills to direct air flow to equipment. New Ductwork and Patchwork

1. Provide and install per SMACNA standards new ducting. A motorized counterbalanced air damper shall be installed in the duct work for each HVAC unit as to prevent back-flow to a non-active unit during normal operation.

Specify warranty on parts, labor, etc.

Option for TRI ASR - Both Duct Systems coat any rust with Rust Kill then MP-1 seal seams and cover all duct with Dura Bak Polyurethane Sealer or like product.

Electrical

1.All electrical work shall comply with the latest revision of FAA specification FAA-C-1217f, “Electrical Work, Interior”.
2.All equipment grounding shall comply with the latest revision of FAA standard FAA-STD-019e, “Lightning Protection, Grounding, Bonding and Shielding Requirements for Facilities”. This includes running external grounds on all flexible liquid-tight connections.
3.All bonds shall be exothermic welds or FAA approved pressure connections.

Testing and Balancing

1.Perform an operational check of all newly installed equipment.
2.Confirm the cooling capacity and proper CFM flow is as rated per specifications.
3.Confirm compressor operation, staging, and change-over capabilities of the controls and air conditioning unit.
4.Ensure duct vents are balanced as required for even room air distribution. Provide Test & Balance Report upon completion of project.
1.3DEFINITIONS
A.Federal Aviation Administration (FAA) - The terms "Federal Aviation Administration" (FAA) and "government" as used herein denotes the "owner".
B.Project Engineer (PE) - The term "Project Engineer (PE)” as used herein denotes the "Government’s representative".
C.Contracting Officer (CO) - The term "Contracting Officer" (CO) as used herein denotes the person designated to act for the Government in the performance of this contract.
D.Resident Engineer (RE) - The term "Resident Engineer" (RE) as used herein denotes the representative of the Contracting Officer at the job site. The term is synonymous with the FAA terms "Contracting Officer's Technical Representative" (COTR).
E.Contractor and Subcontractor - The term "Contractor" as used herein denotes the firm who will perform and complete the work required by the Contract. The term

"subcontractor" as used herein denotes the person or firm retained by the Contractor to perform a particular unit of work required by the Contractor. Subcontractors shall be required to meet all specifications required of the Contractor.

1.4CONSTRUCTION CONDITIONS
A.Pre-construction Conference - The Contractor shall attend a pre-construction conference at the time and location specified. Requirements for material disposal, security and safety will be discussed. Use of facility restrooms, water, and power will also be discussed. Compliance with these procedures while on site is mandatory.
B.Submittals - Samples, certificates, reports, catalog cuts, letters, shop drawings, maintenance and operations manuals, etc. required shall be submitted.
C.Conflict Resolution - The Contractor shall meet standards, specifications, and drawings as specified herein. The specifications and drawings shall rule in all cases. Specifications shall govern over drawings. If any conflict should exist between site drawings (location-specific drawings) and standard drawings (drawings not referring to a particular location), the site drawings shall govern. In the event of dimensional discrepancies or omissions, the Contractor shall field verify and correct the information, and notify the RE. No work shall be done until agreement has been made.
D.Inspection
1.Access for Inspection - The Contractor shall allow the FAA complete access to all portions of the work. Portions of the work buried, enclosed, or disguised, shall be inspected by the FAA before being obscured by the next operation of the Contractor. In all cases, the FAA shall be informed accordingly and given access to the work. Work obscured before inspection and acceptance by the FAA, may, at the option of the FAA be opened for inspection at no additional cost to Government.

The FAA will inspect all work in progress up to completion and final Contractor’s Acceptance Inspection (CAI) including all materials, tools, and equipment. Such inspection may extend to all or a part of the work for the preparation, fabrication or manufacture of the materials to be used. The FAA will notify the Contractor of any non-compliance with the contract specifications and/or drawings, and may reject workmanship or materials accordingly.

2.Contractor's Acceptance Inspection (CAI) - After substantial completion of all the Contractor's work, a CAI will be conducted between the Contractor and Government. The FAA will review the contract documents and verify that the Contractor has completed all required work. If work remains to be completed, an itemized list will be prepared, and the contractor at no additional cost to the Government shall complete the remaining tasks correctly.
E.Project Coordination - The Contractor shall be required to coordinate his/her construction activities with the FAA. All work which affects the TRI ASR/MODES facility shall be coordinated and approved by FAA personnel at least forty-eight (48) hours in advance of the scheduled work. Failure to notify and obtain the necessary approval may result in a rescheduling of the work. If weather conditions or aircraft operations preclude a scheduled shutdown of an existing FAA facility, the Contractor shall reschedule the work. The Contractor will be required to coordinate all power shutdowns of existing facilities with the FAA, through the RE, seventy-two (72) hours in advance. Each shutdown shall be limited and off-peak hours shall be required for testing or power shutdowns, with the facility placed back in service at the end of the workday, or as stipulated by the FAA.
F.Layout of Work - The Contractor shall field verify measurements and work from the established base lines and bench marks indicated on the drawings and shall be responsible for all measurements in connection therewith. The Contractor shall furnish, at his/her own expense, all stakes, templates, platforms, equipment, tools, materials, and labor as may be required in laying out any part of the work from the base lines and bench marks previously established. The Contractor will be held responsible for the execution of the work as detailed in the plans and specifications. It shall be the responsibility of the Contractor to maintain and preserve all stakes and other marks previously established until authorized to remove them.
G.Permits, Inspection, Licenses, Certificates - The Contractor shall obtain and pay fees for permits, inspections, licenses, or certificates required by Federal, State and

City/Town officials as necessary to perform the work, prior to starting construction, and in a timely manner to avoid delays in starting the job. The Contractor shall submit evidence that they have obtained all required permits, inspections, licenses, and/or certificates.

H.Compliance with Local and Other Codes - The Contractor shall comply with local and other codes and standards. Where the requirements of the specifications and drawings exceed those of the local or other codes, the Contractor shall comply with the requirements of the specifications and drawings.
I.Stop Work Orders - When the Contractor or subcontractors are notified by the FAA of any non-compliance with the provisions of the contract and the action(s) to be taken, the Contractor shall correct the unsafe or unhealthy condition. Life threatening or other serious violations shall be corrected immediately. Non-serious violations shall be corrected within 24 hours of the non-compliance notice. The FAA may stop the work with a “stop work order” if the Contractor fails to comply promptly with all or any part of the work being performed. When, in the opinion of the FAA, satisfactory corrective action has been taken to correct the unsafe and unhealthy condition, the Contractor may resume work. The Contractor shall not be allowed any extension of time or compensation for damages by reason of or in connection with such work stoppage.
J.Protection of Existing Vegetation, Improvements and Structures - The Contractor shall take all precautions necessary to protect the existing facilities, equipment, buildings, foundations, vegetation, etc., during construction. Any areas damaged by the Contractor or any subcontractors, shall be repaired or replaced to their original conditions by the Contractor at no additional cost to the government. Repairs shall be approved by the RE and shall match to original finish. The Contractor shall provide all temporary covers, enclosures, barricades, etc., required to protect the existing facilities.
K.Schedules
1.Schedule - The Contractor shall, within ten (10) calendar days from date of award of contract, submit to the FAA for approval a practical project schedule. The schedule shall show the order in which the Contractor proposes to carry out the work, the date on which he/she will start the several salient features (including procurement of materials, plant and equipment) and the contemplated dates for completing the work. The schedule shall be in the form of a progress chart of suitable scale to indicate the approximate percentage of work scheduled for completion at any time. The Contractor shall enter on the chart the actual progress at such intervals as directed by the FAA. The project schedule shall include a milestone schedule for payments. The milestones should be stated with requested reimbursement for each milestone (based upon actual costs, overhead and profit).
2.Progress Schedule - The Contractor, if requested by the CO, shall submit a progress schedule at such intervals as directed by the CO. If the Contractor fails to submit a progress schedule within three (3) business days, the CO may withhold approval of progress payment estimates until the Contractor submits the required progress schedule.
3.Hours of Work – Shall be approved by the FAA, all work shall be planned for accomplishment during normal business hours as specified by the FAA. No work is allowed on weekends and Federal holidays unless approved by the FAA in writing.
L.Site Access - Access to the site will be via a pre-determined route identified and agreed upon at the pre-construction conference.
M.Special Permits - The Contractor shall obtain and submit evidence of all necessary permits for the work. The Contractor shall abide by all requirements dictated by the city, state, federal, airport authority or municipality for such permits without any additional cost to the government.
N.Waste Disposal - The Contractor shall provide on-site containers for the collection of construction waste materials, debris and rubbish and their daily removal from the site. Any spillage on access and haul routes shall be cleaned up immediately. All spoil, waste and debris removed from the work site and not specified for reuse or identified as salvageable items, or identified as contaminated contents shall be disposed of off-site in areas authorized by the applicable County, State and/or Local agencies and in accordance with current rules and regulations governing the disposal of such waste. The Contractor, at no additional cost to the government, shall pay disposal fees and miscellaneous charges. Copies of all documentation of the disposal of any fuel or hazardous wastes will be submitted to the FAA.
O.Cleanup - The work site shall be kept clean and orderly during the progress of work. After final inspection, but before final acceptance of the work, all exterior surfaces of the equipment shall be cleaned of dirt, mud, or oil accumulations. All debris shall be removed from the general site area.
P.O & M - Upon completion of the facility modifications, the Contractor shall provide operation and maintenance instructions for all new equipment. This information will then be retained by the FAA and used to reflect the as-constructed conditions.
Q.Warranties - Documentation for the warranties shall be provided to the government upon completion of the project.
1.5SAFETY
A.Safety Plan - The Contractor shall have and submit a Safety Plan with the purpose of maintaining a safe working environment for construction workers employed on site. The safety plan shall require a statement that the current Occupation Safety and Health Act (OSHA) regulations on safety in the construction industry, OSHA Title 29, Part 1910 and Part 1926, as well as FAA safety regulations are followed. The plan will be used by the FAA to insure that the work is accomplished in accordance with accepted safety practices.
B.Trained Personnel - Personnel shall be properly trained in the usage of all equipment for which they will be required to use during the Contract. The RE may request documentation or other evidence of training at any time. Personnel without adequate training will be prohibited from using such equipment.
C.Lock Out / Tag Out – The Contractor shall employ and detail lock-out / tag-out procedures to employees working with and around electrical systems. When accessing an electrical panel, a FAA technician must be present prior to interrupting and energizing the breakers.
D.Material Safety Data Sheets - The Contractor shall have Material Safety Data Sheets (MSDS) conforming to Federal Standard 313A, written by the manufacturer, for all materials containing chemicals or other substances which may pose a hazard. One (1) copy of each MSDS shall be submitted to the RE and one (1) copy of each MSDS shall be kept on file at the job site at all times. The Contractor and subcontractors will be prohibited from handling any material which does not have an applicable MSDS on file at the site until such MSDS arrives on site.
E.Safety Equipment - The Contractor shall provide safety equipment including, but not limited to, a Red Cross approved First-Aid kit and the appropriate number of annually inspected.
F.HAZCOM Program - The Contractor shall have a hazard communications (HAZCOM) program. The Contractor and each subcontractor shall submit a copy of their HAZCOM program as well as a copy of their current OSHA 200 form, if requested.
G.Work Practices - Although OSHA regulations and the Contractor's Safety Plan will usually apply, the RE may consider certain work practices to be unsafe in accordance with Public Law 91-596, Part 5a and 5b. The RE may stop any operation which is in violation of the OSHA standards or fails to comply with the safety plan or other safe work practices.
H.Designated Foreman - When any construction activity is conducted at the site, the presence of a designated, competent contractor’s foreman is required at the job site. The foreman must be qualified and capable of organizing and coordinating all activities of the Contractor and his subcontractors, and keeping a safe job site.
I.Work Force - The Contractor shall at all times, when construction activities are conducted, have a substantial number of workers for each task to proceed expeditiously and without generating delay, for lack of man-power.

CONTRACTOR-FURNISHED MATERIAL AND EQUIPMENT

MATERIAL DELIVERIES

All material deliveries made under this contract shall be arranged for delivery to the Contractor's material staging area. This area shall be located as determined at the pre-construction conference.

STORAGE AND PROTECTION

The Contractor, through the FAA, shall secure from FAA all necessary clearances for storage areas on site, including any time limitations upon the use of such areas. The storage and protection of Contractor material shall be the sole responsibility of the Contractor. The Contractor shall provide at his/her own expense all fencing, shelters and security personnel as may be necessary for the protection of the material and equipment.

PERTINENT INFORMATION

Any pertinent information listed about the contractor-furnished material and equipment shall be submitted to the FAA.

EXECUTION

WORK SEQUENCE

General: The TRI ASR and TRI MODE-S are active operational facilities, which run 24 Hours each day, 7 days a week; therefore, all work shall be coordinated and accomplished on a “Not to interfere with FAA operations” basis. Removal/Replacement of the air conditioning units may deprive the equipment room air conditioning. The Contractor shall either coordinate work as to not lapse in providing cooling to the equipment, or provide temporary cooling while air conditioners are off line.

Many of the steps of this project can be done simultaneously or in a different order. A sequence of work shall be agreed upon by both the contractor and the FAA prior to beginning the project.

3.2CONTRACTOR USE OF PREMISES
A.Use of the Site - Do not disturb portions of the site beyond the areas in which work is required.
B.Driveways and Entrances: Keep driveways and entrances serving the premises clear and available to the Government, the Government’s employees, and emergency vehicles at all time. Do not use these areas for parking or storage of materials. Schedule deliveries to minimize space and time requirements for storage of materials and equipment on-site.
C.Use of the Existing Building - Maintain the existing building in a watertight condition throughout the construction period. Repair damage caused by construction operations. Take all precautions necessary to protect the building during the construction period.

END OF SECTION

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