Spare-Part-Manual---Bukh-AJ-230.pdf

Main structure JET-230 Exploded views

RK/230/EN/1.4 1

1. Main structure

230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D Impeller 230HH Actuating cylinder 230E Stator 230I Hydraulic pump 230B Cavitation Plate A Grass rake B Coupling flange

* The figure shows a tube-type reversing deflector. In the Jet 230, a round-type reversing deflector can also be used.

Main structure

2 RK/230/EN/1.4

Frame (230A04 and 230A09)

RK/230/EN/1.4 3

2. Frame (230A04 and 230A09)

Frame (230A04 and 230A09)

4 RK/230/EN/1.4

No. Name Code Pcs 1 Inspection hatch 10051 1 2 Hex screw M8 R04080602-1 1 3 Spacer M8 R10080002 2 4 Nyloc M8 R31080002 1 5 Hex screw M10 R04100202 1 6 Zinc anode 10053 1 7 Wing screw M10 10089 1 8 Spacer M10 R10100002 8 9 Locking plate L0403 1 10 Seal T0000122 1 11 Body 230 10010 1 Body 230 10385* 1 12 Raw water connector 10095 1 13 Raw water lead-through 10033 1 14 O-ring T0000027 2 15 Raw water hose 10048 1 16 Nyloc M10 R31100002 8 17 Body spacer M10 R11100002 6 18 Hex screw M10 R04100602 4 19 Hex screw M10 R04100502 3 20** Sliding sleeve 10090 1 21** Locking ring L0404 1 22 Hex screw M10 R04100452 1 23 Steering lever 2 10021 1 24 Wedge 10022 2 25 Steering nozzle sleeve 10034 1 26 Zinc anode K0537 1 27 Compound bearing H0403 1 28 Steering shaft 10014 1 29 Shaft seal T9900020 1 30 Lead-through 10023 1 31 Steering lever 1 10019 1

* Included in the 230A09 assembly, Jet-230 (2303-------) units

** Not included in the 230A09 assembly, Jet-230 (2303-------) units

Cavitation plate (230B2)

RK/230/EN/1.4 5

3. Cavitation plate (230B2)

No. Name Code Pcs 1 Hex screw R04080402 2 2 Body spacer M8 R11080002 2 3 Zinc anode 60 10054 2 4 Tooth spacer M8 R12080002 2 5 Hex screw R04080252 2 6 Base plate M8 R10080002 2 7 Cavitation plate support 10128 2 8 Cavitation plate blade left 10106 1 9 Socket screw M6 R02060202 4 10 Socket screw M6 R02060302 2 11 Cavitation plate K2 10103 1 12 Locking nut M6 A4 R31060002 2 13 Cavitation plate blade right 10104 1

Cavitation plate (230B2)

6 RK/230/EN/1.4

Main shaft and bearings (230C-D40)

RK/230/EN/1.4 7

4. Main shaft and bearings (230C-D40)

No. Name Code Pcs 1 Hex screw M12 R04121302 4 2 Spacer M12 R10120002 4 3 Support bearing housing 10117 1 4 Shaft seal T456810A 1 5 Bearing L0101 1 6 Locking ring L0450 1 7 Spinner nut L0207 1 8 Nut safety plate L0307 1 9 Bearing L0122 1 10 Shaft 10119 1 11 Shaft seal T9900041 2 12 Bearing housing 10118 1 13 O-ring T0000040 1 14 Shaft sleeve 10052 1 15 Locking plate 10056 1 16 Hex screw M10 R04100202 1 17 Lubrication hose 10018 1

Main shaft and bearings (230C-D40)

8 RK/230/EN/1.4

Impeller (230D)

RK/230/EN/1.4 9

5. Impeller (230D)

No. Name Code Pcs 1 Adjuster sleeve * * 3 Adjuster sleeve extension * * 3 Impeller ** ** 4 Wedge K0202 1 5 Impeller fastening cone 10102 1 6 Spacer M10 R10100002 3 7 Socket screw M10 R01100352 3

* Depends on impeller used.

** Depends on engine power and torque profile.

Table 1. Most common impeller types

Type Code Compatible engines Adjuster sleeves used 9” 0 5204-0 Steyr MO144M38, Steyr MO164M40, FNM

HPE150, FNM HPE 170

10057

9” 00A+ 5204-00A

FNM HPE190, Volvo D3-200

10057

9"00B 5204-00B Steyr MO236K43 10058 9" BC 5204-00BC Volvo D3-220, Steyr

MO236K42

10058+10050

9" 00C 5204-00C SeasAll D170J, SeasAll

S250J, FNM HPE250,

VW TDI 265-6, Steyr

MO256K43

10058+10050

10" 000 5212 Yanmar 4LHA-HTTP 10058+10050 11,5" 5211 Yanmar 4LHA-DTP 10058+10050

Impeller (230D)

10 RK/230/EN/1.4

Type Code Compatible engines Adjuster sleeves used 14" 5213 Yanmar 4LHA-STP 10058+10050

Stator (230E and 230E2)

RK/230/EN/1.4 11

6. Stator (230E and 230E2)

No. Name Code Pcs 1 Socket screw M10 R01100452 4 2 Spring spacer M10 R13100002 4 3 Spacer M10 R10100002 4 4 Compound bearing H0401 2 5 Rear bearing housing 10160 1 6 Stator 10000 1

Stator 10381* 1 7 Tooth spacer M10 R12100002** 1 8 Zinc anode 10053** 1 9 Hex screw M10 R04100252** 1

* Included in the 230E2 assembly, Jet-230 (2303-------) units

** Not included in the 230E2 assembly, Jet-230 (2303-------) units

Stator (230E and 230E2)

12 RK/230/EN/1.4

No. Name Code Pcs 1 Safety ring 10370 1 2 Shaft seal T9900030 2 3 Grease nipple M8 P0402 1

Steering nozzle (230F)

RK/230/EN/1.4 13

7. Steering nozzle (230F)

No. Name Code Pcs 1 Steering nozzle 10049 1 2 Tooth spacer M10 A4 R12100002 1 3 Zinc anode 10053 1 4 Hex screw M10 R04100252 1 5 Hex screw M10 R04100402 1 6 Body spacer M10 R11100002 3 7 Plastic spacer plate H0303 2 8 A4 sleeve 10026 1 9 Socket screw M10 R01100402 2 10 Plastic spacer plate H0301 1 11 Loop joint RF10SEJR316 2 12 Locking nut M10 R31100000 1 13 Hex nut M10 R30100002 2 14 Clamping screw M10 R05100702 1 15 A4 sleeve 10025 1 16 Hex screw M10 R04100602 1 17 A4 sleeve 10030 1

Steering nozzle (230F)

14 RK/230/EN/1.4

Tube-type reversing deflector (230GT)

RK/230/EN/1.4 15

8. Tube-type reversing deflector (230GT)

No. Name Code Pcs 1 Tube-type reversing deflector 10096 1 2 Tooth spacer M10 R12100002 1 3 Zinc anode 10054 1 4 Clamping screw M10 R05100402 1 5 Lifting loop M10 R60100000 1 6 Compound bearing H0403 2 7 A4 sleeve 10116 2 8 Spacer plate H0305 2 9 Body spacer M12 R11120002 2 10 Hex screw M12 R04120502 2 11 Plastic bearing H0102 1

Tube-type reversing deflector (230GT)

16 RK/230/EN/1.4

8.1. Tube-type reversing deflector cheek plates and

accessories

No. Name Code Pcs 1 Spacer M8 R10080002 1 2 Nyloc M8 R31080002 1 3 Nyloc M10 R31100002 1 4 Cheek plate 10097 1 5 Spacer plate H0303 2 6 A4 sleeve 10026 1 7 Hex screw M10 R04100402 1 8 Cheek plate with hinge pin 10101 1

Tube-type reversing deflector (230GT2)

RK/230/EN/1.4 17

9. Tube-type reversing deflector (230GT2)

No. Name Code Pcs 1 Compound bearing H0401 2 2 Lifting loop R60100000 1 3 Tube-type reversing deflector 10382 1 4 Tooth spacer M10 R12100002 2 5 Zinc anode 10053 2 6 Hex screw M10 R04100252 2 7 Socket screw M10 R01100302 1 8 Spacer M10 R10100002 1 9 Compound bearing H0404 2 10 Joint peg 10383 2 11 Socket screw M10 R01100502 4 12 Tooth spacer M8 R12080002 2 13 Zinc anode 10054 2 14 Hex screw M8 R04080202 2

Tube-type reversing deflector (230GT2)

18 RK/230/EN/1.4

9.1. Reversing deflector connecting rod

No. Name Code Pcs 1 Connecting rod 10427 1 2 Nyloc M10 R31100002 2 3 Joint screw 10406 1 4 Hex screw M10 R04100602 1 5 A4 sleeve 10028 1

Round-type reversing deflector (230GK)

RK/230/EN/1.4 19

10. Round-type reversing deflector (230GK)

No. Name Code Pcs 1 Hex screw M12 R04120502 2 2 Body spacer M12 R11120002 2 3 Spacer plate H0306 2 4 A4 sleeve 10078 2 5 Compound bearing H0402 2 6 Plastic bearing H0102 1 7 Round-type reversing deflector 10189 1

8 Tooth spacer M10 R12100002 1 9 Zinc anode 10053 1 10 Clamping screw M10 R05100402 1 11 Lifting loop R60100000 1

Round-type reversing deflector (230GK)

20 RK/230/EN/1.4

10.1. Round-type reversing deflector cheek plates and

accessories

No. Name Code Pcs 1 Spacer M8 R10080002 1 2 Nyloc M8 R31080002 1 3 Nyloc M10 R31100002 1 4 Cheek plate 10098 1 5 Spacer plate H0303 2 6 A4 sleeve 10026 1 7 Hex screw M10 R04100402 1 8 Cheek plate with hinge pin 10100 1

Hydraulic cylinder (230HH3 and 230HH3B)

RK/230/EN/1.4 21

11. Hydraulic cylinder (230HH3 and 230HH3B)

Hydraulic cylinder (230HH3 and 230HH3B)

22 RK/230/EN/1.4

No. Name Code Pcs 1 Screw M8 R01080402 1 2 Nut M8 R31080002 1 3 Screw M6 R04060802 4 4 Elastic plate M6 R13060002 4 5 Lever 10310 1 6 Cable support 10208 1 7 Copper seal P0372 1 8 Reducing nipple P0367 1 9 Bend P0302 1 10 Hose shank 12 mm P0307 1 11 Zinc anode K0538 1 12 Nut 10091 1 13 Spacer plate H0304 2 14 Wedge 10429 2 15 O-ring T0000028 2 16 Sealing and bearing set* P9904 1

* Includes all the seals and bearings needed for cylinder repair.

Hydraulic pump (230I3)

RK/230/EN/1.4 23

12. Hydraulic pump (230I3)

No. Name Code Pcs 1 Oil reservoir rack 10543 1 2 Plug P0707 1 3 Oil reservoir 10535 1 4 Oil filter 10560 1 5 Spring K0703 1 6 O-ring T0000124 1 7 Oil reservoir cover 10536 1 8 Body spacer M5 R11050002 6 9 Spring spacer M5 R13050002 6 10 Hex screw M5 R04050252 6 11 Oil reservoir cap P0345 1

Hydraulic pump (230I3)

24 RK/230/EN/1.4

No. Name Code Pcs 1 Oil pump rack 10138 1 2 Tightening plate 10136 1 3 Sleeve 10137 1 4 Hydraulic pump 5715 1 5 Belt pulley 10093 1 6 Socket screw M8 R01080162 3 7 Hex screw M8 R04080202 8 8 Hex screw R04080252 1 9 Spacer M8 R10080002 6 10 Copper seal P0341 1 11 Wedge belt 5717 1 12 Pressure hose P0115 1

Grass rake (A)

RK/230/EN/1.4 25

13. Grass rake (A)

No. Name Code Pcs 1 Nyloc M8 R31080002 4 2 Body spacer M8 R11080002 4 3 Grass rake 10108 1 4 Socket screw M8 R02080402 4

Grass rake (A)

26 RK/230/EN/1.4

Coupling flange (B)

RK/230/EN/1.4 27

14. Coupling flange (B)

No. Name Code Pcs 1 Nut M16 R30160002 1 2 Spacer R11361632 1 3 Coupling flange * 1 4 Wedge K0201 1

* The coupling flange is always selected based on the intermediate shaft.

Table 2. Most commonly used coupling flange types

Type Code Intermediate shaft

Din-120 10122 Cardan shaft CV-15 10192 Constant velocity shaft CV-21 10123 Constant velocity shaft SAE-1410 10571 Cardan shaft R&D 10281 Flexible coupling

Other intermediate shaft types can also be used, but then an adapter flange must be installed.