49427 SPEC dtd 12 FEB 2026.pdf
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- Attached to
- USCG ANT BRISTOL (49427) FY26 U/W BODY REPAIR
- Solicitation number
- 70Z04026QSBPL0007
About this file
This is a Performance Work Statement (Specification for Unplanned Drydock Repairs, FY2026) for a 49-foot Utility Boat (BUSL) issued by the United States Coast Guard Surface Forces Logistics Center. The specification details 11 work items required during an unplanned drydock availability at a commercial contractor facility.
The principal work items include: (1) general welding and fabrication services, priced by linear foot, square inches of overlay, fabrication hours, and square feet of plate renewal; (2) ultrasonic thickness testing of 100 shots on designated hull locations with critical inspection reporting required; (3) 100% preservation of underwater body surfaces using approved coating systems; (4) 100% freeboard hull plating preservation with visual identification markings; (5) hull identification markings application; (6) renewal of cathodic protection zinc anodes with government-furnished anodes (8 hull anodes, 2 rudder post anodes, 1 SSDG keel cooler anode, 4 MDE anodes, and 1 additional SSDG anode); (7) temporary work shelter provision measuring 52 ft. L x 19 ft. W x 18 ft. H with non-flammable covering and ventilation; (8) certified marine chemist services for confined space entry and hot work; (9) drydocking and undocking with pre-award calculations using specified blocking arrangements and vessel loading conditions; (10) temporary services including office space, phone/internet, parking, electrical shore power (120V, 100A, single phase, 60Hz), and storage facilities; and (11) sea trial performance support with dock trials, environmental compliance, and post-trial examination. Critical inspection items include ultrasonic testing, underwater body preservation, and drydock operations, with reports due within the first 25% of the contract period. The specification invokes SFLC Standard Specifications 0000, 0740, 5550, 6310, 8634, and 8635, as well as Coast Guard drawings and federal safety regulations (29 CFR 1915). All work must comply with environmental protection requirements, preservation standards per SFLC 6310, and federal occupational safety standards for shipyard employment.
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| File | Type | Posted |
|---|---|---|
| PPQ 49427.pdf | ||
| 70Z04026QSBPL0007.pdf | ||
| Schedule of Supplies and Services _ 49427.pdf |
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Text version
USCG 49427 (BUSL 49)
SPECIFICATION FOR UNPLANNED DRYDOCK REPAIRS
FY2026
Developed By: Charles H Tobin
(Rev-0, 12 February 2026)
USCG 49427 (BUSL-49) UNPLANNED DRYDOCK AVAILABILITY FY2026
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: General Welding, Provide WORK ITEM 2: Ultrasonic Testing (UT) (100) Shots, Perform WORK ITEM 3: U/W Body, Preserve, 100 percent WORK ITEM 4: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 5: Hull Identification Markings, Apply WORK ITEM 6: Cathodic Protection / Zincs, Renew WORK ITEM 7: Work Shelter, Temporary, Provide WORK ITEM 8: Marine Chemist Services, Provide WORK ITEM 9: Drydock WORK ITEM 10: Temporary Services, Provide WORK ITEM 11: Sea Trial Performance, Support, Provide iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 49A BUSL 085-002, Rev A, Hull Lines & Offsets
Coast Guard Drawing 49A BUSL 085-003, Rev C, Docking Plan
Coast Guard Drawing 49A BUSL 085-003, Rev C, Docking Plan
Coast Guard Drawing 49A BUSL 171-002, Rev G, Mast Construction and Details
Coast Guard Drawing 49A BUSL 233-051, Rev -, Double Stem Keel Cooler
Coast Guard Drawing 49A BUSL 243-001, Rev G, Propulsion Shafting & Bearing Arrangement
Coast Guard Drawing 49A BUSL 502-051, Rev -, 1-1/2-inch End Model Keel Cooler
Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile & Main Deck Arrangement
Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile and Main Deck Arrangement
Coast Guard Drawing 49A BUSL 602-001, Rev C, Hull LBL Plates/Marks
Coast Guard Drawing 49A BUSL 633-001, Rev B, Cathodic Protection
Coast Guard Drawing FL-85-002, Rev D, GFE Boat Hot Work Diagrams
Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem
Coast Guard Fleet Drawing FL 2804-22, Rev A, Consolidated Visual ID for Cutters
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual
Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures v (Rev-0)
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2022, Occupational Safety and Health Standards for Shipyard Employment
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment
Commercial Item Description (CID) A-A-59313, Sep 2019, Thread Compound; Antiseize, Zinc Dust- Petrolatum
MIL-DTL-18001L, Jun 2025, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning vi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
6 N Anode, Anti-Corrosion, Hull ZHC 23 NSN: 5342-00-813-6058 or
PN: MILA18001
8 ea. 82.41
6 N Anode, Zinc, Rudder Post
NSN: 5342-01-501-0374 or
PN: 05452
2 ea. 20.12
6 N Anode Zinc, SSDG Keel Cooler Z-2
NSN: 5342-01-465-8947 or
PN: Z-2
1 ea. 20.12
6 N Anode Zinc, Port and Stbd MDE Z-2 MOD
NSN: 5342-01-465-8779 or
PN: Z-2-MOD
4 ea. 66.00
6 N Anode, Zinc, SSDG Keel Cooler X47-3
NSN: 5342-01-465-8952 or
PN: X47-3
1 ea. 20.73
9 Y *Transducer Cover Plate
N/A 1 ea. 50.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item
Title
2 Ultrasonic Testing (UT) (100) Shots, Perform
3 U/W Body, Preserve, 100 percent
9 Drydock viii (Rev-0)
PRINCIPAL CHARACTERISTICS
49’ BUSL
PHYSICAL
Length overall 49’ 7” Depth (main deck at side to baseline) N/A Maximum beam 16’ 10” Height of highest projection (above
DWL)
15’
Frame spacing N/A Full load draft 5’ 7” Full load displacement 31.65 Long tons Shore tie voltage requirements 120v
HULL
Hull material
MACHINERY
Number of propellers 2 Number of blades per propeller 4 Diameter of propeller 31” Pitch 22” fixed
RPM 2300
Shaft diameter N/A
TANKS
1 (Rev-0)
00000_0226_FLT
REC_00000_FLT_Boats @ Commercial Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.2 Contractor-provided fire extinguishers. The Contractor must provide portable fire extinguishers.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3 (Rev-0)
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Strenx 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Strenx 900, all welding procedures and welder qualifications for welding Strenx 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
4 (Rev-0)
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Strenx 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility
5 (Rev-0)
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.6.1 Coast Guard turn-over preparation. The Contractor must be aware that, upon arrival, after haul out, and prior to departing the Contractor’s facility, the Coast Guard crew must be allowed to accomplish various tasks in preparation for the turn-over of the boat to the Contractor. The following conditions apply to this paragraph:
3.6.1.1 The Coast Guard requires a maximum of three days at the beginning of the contract, and three days at the end to accomplish various tasks.
3.6.1.2 The Contractor may commence/continue work during these time frames.
<<APM Note: Paragraph 3.6.1.3 pertains to 47’ MLB only. For all other SBPL assets delete this paragraph.>>
3.6.1.3 Coast Guard personnel will disconnect the Detroit Diesel Electronic Control (DDEC) System and any other electronic equipment, as required to avoid damage to systems arising from hotwork on the vessel during the availability.
3.6.1.4 Coast Guard personnel will remove the transducers after initial haul-out and reinstall prior to re-floating the vessel.
3.6.1.5 The Unit will contact the servicing ESD or ESU to setup removal/installation of the transducer if Unit personnel are unable to accomplish this task.
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
6 (Rev-0)
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
7 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
8 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK ITEM
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
9 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
10 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
11 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
12 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL #
WORK ITEM
COATING MFG PRODUCT NAME
BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
13 (Rev-0)
4.2 Tank and Void Assessment form.
14 (Rev-0)
15 (Rev-0)
07400_AKP_0925_BOAT_FLT
WORK ITEM 1: General Welding, Provide
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide general welding.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing FL-85-002, Rev D, GFE Boat Hot Work Diagrams
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
16 (Rev-0)
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Requirement. The Contractor must provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on Coast Guard vessels and equipment in accordance with Coast Guard Drawing FL-85-002 and SFLC Std Spec 0740.
3.3 Bidding. The Contractor must ensure for bidding purposes this specification will be broke down by the following:
One linear foot of welding/brazing.
Four square inches of clad/overlay welding.
One hour of fabrication.
One square foot of plate renewal.
TABLE 1 – PLATE TYPE
STEEL PLATE ALUMINUM PLATE
THICKNESS WEIGHT
PER SQFT.
TYPE/GRADE THICKNESS WEIGHT
PER SQFT
TYPE/ALLOY
3/16 (.1875) 7.66 lb 1/4 (.250) 10.21 lb 1/4 (.250) 3.53 lb 5/16 (.3125) 12.76 lb 5/16 (.3125) 4.41 lb 3/8 (.375) 15.31 lb 3/8 (.375) 5.29 lb 1/2 (.500) 20.42 lb 1/2 (.500) 7.06 lb
3.4 Touch-up preservation, general. The Contractor must prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
4. NOTES
This section is not applicable to this work item.
17 (Rev-0)
10000_AKP_1225_49BUSL
WORK ITEM 2: Ultrasonic Testing (UT) (100) Shots, Perform
1. Scope
1.1 Intent. This work item describes the requirements for the Contractor to take 100 UT shots at locations designated by the Coast Guard Inspector.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
3.3 Reporting.
3.1.2 Tech Rep.
None.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
18 (Rev-0)
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Ultrasonic thickness measurement. The Contractor shall perform a total of 100 thickness measurements in locations designated by the Coast Guard Inspector utilizing Figure 1 and Figure 2 in accordance with SFLC Std Spec 0000 and SFLC Std Spec 0740. Record all measurements in Tables 1, 2, and 3.
3.3 Reporting. The Contractor shall submit a CIR to include a marked up drawing of Figure 1 and 2 and the completed tables.
FIGURE 1. BOTTOM SHELL PLATING EXPANDED
19 (Rev-0)
FIGURE 2. STERN SECTION SHELL PLATING
20 (Rev-0)
TABLE 1 - STANDARD U/W BODY TEST RESULTS REPORT
DATE_________________________
21 (Rev-0)
22 (Rev-0)
TABLE 2 - ADDITIONAL U/W BODY TEST RESULTS
DATE____________________________
23 (Rev-0)
TABLE 3 - UNDERWATER HULL BODY MINIMUM THICKNESS TEST RESULTS REPORT
DATE____________________________
24 (Rev-0)
63130_0523_FLT
REC_63130_100Percent_FLT_49’ BUSL (0126)
WORK ITEM 3: U/W Body, Preserve, 100 percent
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve U/W body surfaces.
NOTES
1. The purpose of the preservation tasks covered by this item is to completely remove all existing coatings and recoat the U/W body surfaces with a new coating system.
2. U/W body surfaces are as defined in 4.1 (Definitions) and exclude areas covered by docking blocks unless the vessel is fleeted for the express purpose of preserving blocked areas.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile and Main Deck Arrangement
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning
25 (Rev-0)
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
3.2.3 Post-surface preparation cleaning and inspection
3.1.2 Tech Rep. The Contractor must refer to SFLC Std Spec 0000, paragraphs 3.2.4.2.1 (Painting contractor certification program requirement) and 3.2.4.2.2 (Coating Tech Rep), for applicable requirements.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection) to the following components, spaces and equipment:
All scuppers and overboard discharges.
Waterline area where U/W body coating system interfaces with freeboard coating system (unless freeboard surfaces are also being preserved).
Fathometer transducer surfaces.
Sea valve openings.
Propeller shaft bearings and seals.
Rudder bearings.
Propellers.
Zinc anodes (unless anodes are being renewed).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Sea chest grating.
3.1.5 Initial inspection. Prior to removing the existing coating system, the Contractor must inspect and verify whether all draft marks have permanent markings (weld beads or impressions), showing their location on the hull. Submit a CFR.
3.1.6 Water used in preparation and washing procedures. The Contractor must ensure that water used in all surface preparation tasks, including pre-surface preparation wash and water jetting, is of sufficient purity and quality that it does not prevent the surface being cleaned from achieving the required degree of surface cleanliness or non-visible contamination criteria.
3.1.6.1 Ensure that surface preparation water does not contain sediments or other impurities that are destructive to the proper functioning of the cleaning equipment.
3.1.6.2 Ensure that all water used in any surface preparation or cleaning procedures is captured, contained, and all spent water disposed of in accordance with all Federal, state and local regulations.
26 (Rev-0)
3.1.7 Surface preparation optional methods. The Contractor has the option of using either high/ultrahigh pressure water jetting or abrasive blasting to achieve the required surface preparation, prior to application of the coating system specified in 3.2 (Preservation requirements). The Contractor may add abrasives to the water jet stream, for one or both of the following reasons:
Achieving greater productivity.
Achieving the required surface profile.
NOTES
1. Existing coating system on the U/W body surfaces may have a nominal thickness in excess of that which was originally installed, because of “patch-coats” applied during past drydock availabilities.
2. Water jetting without abrasive addition does not provide any additional anchor profile to the surface, beyond what was present after the previous surface preparation.
3. Whenever fleeting is required for any reason, if the U/W Body has not yet been fully preserved, the areas adjacent to all docking blocks must be fully preserved at least 2 feet in each direction prior to refloating the vessel. If the vessel will be placed onto a different blocking position, the areas in way of the new blocking position must be fully preserved.
3.2 Preservation requirements. The Contractor must accomplish the following tasks:
3.2.1 Pre-surface preparation wash. Accomplish low-pressure (less than 5,000 psi) freshwater wash of all affected surfaces, to remove soluble chlorides and other surface contaminants. Refer to SSPC-SP 1, for guidance.
3.2.2 Surface preparation and coating application.
The Contractor must accomplish the following tasks:
3.2.2.1 Prepare and coat the U/W hull surfaces with the system specified for “Underwater (U/W) Body and Boot-Top (U/W Body and Boot-Top, Steel Hulls (Up to 7 Years), in Salt Water”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems). Ensure that the anticorrosive (AC) is tacky prior to applying the first antifouling (AF) top-coat.
3.2.2.2 Ensure that the first AF coat is applied over the AC epoxy undercoating, while it is still tacky.
3.2.2.1 Prepare and coat the U/W hull surfaces with the system specified for “Underwater (U/W) Body and Boot-Top (U/W Body and Boot-Top, Icebreaker <235’, in Fresh Water (Excluding Sea Chest)” in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems).
3.2.2.2 Sea chest. Prepare and coat the sea chests with the system specified for “Underwater (U/W) Body and Boot-Top (U/W Body Sea Chest, Icebreaker in Fresh Water)”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems).
3.2.2.1 Prepare and coat the U/W hull surfaces with the system specified for “Underwater (U/W) Body and Boot-Top, Ice Breaking Capable Vessels <235’, in Salt Water” in SFLC Std Spec 6310, Appendix A
27 (Rev-0)
(Cutter and Boat Exterior Painting Systems). Ensure that the anticorrosive (AC) is tacky prior to applying the first antifouling (AF) top-coat.
3.2.2.2 Ensure that the first AF coat is applied over the AC epoxy undercoating, while it is still tacky.
3.2.3 Post-surface preparation cleaning and inspection. After completion of surface preparation and prior to coating application, accomplish the following tasks and submit a CIR.
3.2.3.1 Perform a visual inspection of the prepared U/W body steel substrate.
NOTE
Lists of all authorized coating materials and suppliers are listed in SFLC Std Spec 6310, Appendix C (Cutter and Boat Authorized Coatings).
3.2.3.2 Perform solvent cleaning of all prepared surfaces, in accordance with SSPC-SP 1. Capture, contain, and dispose of all wastes from solvent cleaning, in accordance with all Federal, state and local regulations..
3.3 Draft mark painting. The Contractor must paint all draft marks with two coats of a “Polysiloxane” or “Silicone Alkyd Enamel” coating, at 2.0-3.0 mils DFT, white (17925).
3.4 In-process quality control. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces). Surfaces being preserved are considered “critical-coated surfaces”.
3.5 AF system protective measures. The Contractor must employ coating system manufacturer’s recommendations to prevent AF coating damage if immersion time requirements are not met.
4. NOTES
4.1 Definitions.
4.1.1 U/W Body. The underwater body is defined as the areas from the bottom of the keel to the waterline, as shown on Coast Guard Drawing 49A BUSL 601-003, including rudders, transducer hull rings, keel coolers, bilge keels, struts, skegs, gratings, and rope guards.
28 (Rev-0)
63140_ESD_0723_FLT
REC_63140_100Prcnt_FLT_49’ BUSL (ALL) (0126)
WORK ITEM 4: Hull Plating Freeboard, Preserve, 100 Percent
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve 100% of the freeboard surfaces defined in 4.1 Definition of freeboard surfaces.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile & Main Deck Arrangement
Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem
Coast Guard Fleet Drawing FL 2804-22, Rev A, Consolidated Visual ID for Cutters
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
Not applicable.
29 (Rev-0)
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection) and to the following specific components, spaces and equipment:
Areas where underwater body coating system interfaces with freeboard coating system (unless u/w body surfaces are also being preserved).
Adjacent deck surfaces and deck fittings.
Wood fenders.
Buoy Deck wood covering.
Port and starboard deck lockers.
Deck equipment.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:
None.
3.2 Initial inspection. Prior to removing the existing coating system, the Contractor must inspect and verify whether or not all hull identification numbers and letters have permanent markings (weld beads or impressions), showing their location on the hull. Submit a CFR.
3.3 Pre-surface preparation wash. The Contractor must accomplish low-pressure (less than 5,000 psi) fresh water wash of all affected surfaces, to remove soluble chlorides and other surface contaminants.
Capture, contain, and dispose of wash water for proper disposal in accordance with all Federal, state and local regulations.
3.4 Surface preparation optional methods. The Contractor must have the option of using either high/ultrahigh pressure water Jetting or abrasive blasting to achieve the required surface preparation, prior to application of the coating system specified in 3.6 (Preservation requirements). The Contractor may add abrasives to the waterjet stream, for one or both of the following reasons:
Achieving greater productivity.
Achieving the required surface profile.
NOTE
Waterjetting without abrasive addition does not provide any additional anchor profile to the surface, beyond what was present after the previous surface preparation.
3.5 Substrate inspection. After completing surface preparation and before coating application, the Contractor must perform a visual inspection of the prepared substrate, and submit a CFR.
3.6 Preservation requirements. The Contractor must accomplish the following tasks:
3.6.1 System particulars. Prepare and coat 100% of the freeboard surfaces as designated in paragraph 1.1 (Intent) with the system specified for “Freeboard/Superstructure/Mast (Freeboard/Superstructure)” in SFLC Std Spec 6310. Select the following:
Select “Option I” system, for the applicable metal substrate.
Select “Option II” system, for the applicable metal substrate.
30 (Rev-0)
Black (17038) as the top/finish coat color for all plating surfaces and stern rails and stanchions.
White (17925) for all port and starboard rails and stanchions..
3.6.2 Visual identification markings. The Contractor must paint all distinctive visual safety and identification markings as follows:
3.6.2.1 Decals. Coast Guard Emblem decals may be substituted for painted emblems. Vinyl adhesive letters and numbers may also be substituted for painted letters and numbers - at the Contractor’s discretion.
3.6.2.2 Painted markings. Paint all distinctive visual identification markings, including the Coast Guard diagonal stripes, "U.S. COAST GUARD" legends, hull numbers, and draft marks in accordance with SFLC Std Spec 6310, and Coast Guard Drawings FL 2804-12 and FL 2804-22 as applicable.
NOTES
Surfaces being preserved are considered “critical-coated surfaces”.
Although there may be several possible procurement sources for the Coast Guard Emblem decals and vinyl adhesive letters and numbers, one known source is:
Brace Enterprises 10250 SE 138 Terrace Dunnellon, FL 34431
352-489-4442 / Fax: 352-489-4476 www.braceenterprise.com
3.6.3 Tear drop. Not applicable.
3.7 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces).
4. NOTES
4.1 Definition of freeboard surfaces. For the purposes of this item the freeboard is defined as exterior steel hull surfaces from the waterline to the top of the gunwale; also included are the port, starboard, and stern steel rails and stanchions, shown on Coast Guard Drawing 49A BUSL 601-003.
31 (Rev-0)
63100_AKP_1225_49BUSL
WORK ITEM 5: Hull Identification Markings, Apply
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to apply the hull identification markings selected in Table 1.
NOTE
Hull Identification Markings possible avenues of availability are through Federal Prison Industries (817) 413-3206, or Brace Enterprises (954) 723- 0435.
TABLE 1 – HULL IDENTIFICATION MARKINGS
SELECT ITEM DESCRIPTION SPACE…
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